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SNS 362: KBC Tools Mill, Tramming and First Workpiece 

Abom79
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We have power to our new KBC milling machine so we'll get the head trammed and make our first cuts to see how to performs. I had a small quick job to do machining a t-nut for a Southbend compound so I used it as the first test subject. We'll use some new Walter tooling that I received for the new mill.
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27 авг 2024

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Комментарии : 490   
@joshwelch8288
@joshwelch8288 2 года назад
Doesn't matter what anyone says it's your shop, you set it up however you want!! Love it congrats!
@user990077
@user990077 2 года назад
I've been watching your channel for years and that newly milled big block of steel means a lot to me (and I suspect others) also!
@tmurray1972
@tmurray1972 2 года назад
You’ve come a long way Adam, your father and grandfather would be proud and amazed at your accomplishments. Your future looks bright, I’m excited for your journey.🔥🔥💯✅
@rasdamaan
@rasdamaan 2 года назад
It's so exciting to see you slinging chips in your new shop! God bless, Adam!
@mattyt9999
@mattyt9999 2 года назад
Wow, that belt conditioner works way better than I thought it would.
@murphystravels
@murphystravels 2 года назад
I have never heard of belt conditioner before, I think I might be buying some of it now!👍🇬🇧👍🇬🇧👍
@karlh6700
@karlh6700 2 года назад
It happens to all of us as we age.
@johndonlan5956
@johndonlan5956 2 года назад
@@karlh6700 some more than others.... I need to take a shower in that stuff!!!
@PhilRable
@PhilRable 2 года назад
Likewise, never heard of belt dressing and wouldn’t have believed the difference it can make if I hadn’t heard it for myself
@ellieprice363
@ellieprice363 2 года назад
@@PhilRable Brake fluid will work in a pinch. Try it on noisy fan belts on your car.
@colinfahidi9983
@colinfahidi9983 2 года назад
Wow, that CRC spray is amazing. Made a HUGE difference.
@KimbrellBrad
@KimbrellBrad 2 года назад
Great intro for you and us to the new Mill. It was funny watching you make a T-Nut! That was one of my first projects about 10 years ago and I was sooooo proud! And I still am LOL. Thanks for the nice memories!
@anderswegge6828
@anderswegge6828 2 года назад
I'm impressed that the spray seemed to have an effect even when applied to to outside of the belt only.
@nils1953
@nils1953 2 года назад
Maybe there is a tensioner running on the outside?
@jesperdenbraven1995
@jesperdenbraven1995 2 года назад
I think he also sprayed some over the top of the belt to the far end hitting the inside
@anderswegge6828
@anderswegge6828 2 года назад
@@jesperdenbraven1995 True. My comment was about the immediate improvement with just spraying on the outside, but @Nils pointed at a probable explanation above.
@colinfahidi9983
@colinfahidi9983 2 года назад
Yes, I noticed. Amazing stuff. Weill be ordering some cans.
@forthrightnight
@forthrightnight 2 года назад
Nice that the table was constructed nuts on. Gives one confidence the rest of the machine was built well. Congrats again on the new equip and shop.
@bernardwill7196
@bernardwill7196 2 года назад
Congrats for the first chips in your new shop. Take some of the chips , put them in a little glass and place that in a good place for your new shop.
@garbo8962
@garbo8962 2 года назад
As a retired electrician that has worked on , troubleshoot and performed PM' s on hundreds of VFD'S surprised they do not eliminate the pulleys & belt and get into the 21st century and install a drive. Do not think any inspectors in my location would ever approve a cord to feed a permanent in place machine.. Sooner or later cord will get damaged. Appears you can not do a ceiling drop to feed power due to crane so best practice is to run heavy wall conduit on top of standard 1 5/8" deep unistrut so yoh can still clean chips off floor. Place I worked for had cords like this until OSHA came in and we got tons of overtime fixing code violations. Pay me now or pay me a lot more later. Good luck on your nice shop.
@alextatkin1026
@alextatkin1026 2 года назад
Your videos are always a treat Adam!!!
@Joserocha-wm9de
@Joserocha-wm9de 2 года назад
And today Adam showed to all of us a miraculous belt spray 😮😮👌👌
@victorbaker7957
@victorbaker7957 2 года назад
I am a guitar maker, not even a machinist. But I think i speak for everyone here- I really enjoy seeing your successes Adam. You give so much to your trade. Kuddos!!
@MrChevelle83
@MrChevelle83 2 года назад
as a hobby machinist and cnc operator, I play guitar and the precision to build quality guitars is not much less. Not to mention, If I scrap a piece of metal I just grab another piece and keep going, If you scrap a piece of work it could ruin the whole project. Nice guitars you got going there too.
@Aidan1150
@Aidan1150 2 года назад
Enjoying me a Jim Beam and some @Abom79 SNS. All the best with the new shop Adam and kindest regards from Ireland. 🇮🇪 🇺🇸
@billoxley5315
@billoxley5315 2 года назад
Im having Jameson! USA!
@danmurphy5660
@danmurphy5660 2 года назад
I've been watching your channel for quite some time now and this vid had me grinning from ear to ear. Congratulations mate.
@izzynutz2000
@izzynutz2000 2 года назад
Awesome can't wait to see all the things you'll be turning out here congratulations Adam and Abby
@jonathankearney5244
@jonathankearney5244 2 года назад
Hey Adam I would have just used the Walter face mill for those initial side cuts on the T slot, that end mill was sticking out a lot, and had a lot of load on just the tip. Once you were shoulder milling, you could tell the cutter was loaded up and giving a better cut with less vibration. Awesome videos as always.
@Davidthomasv8
@Davidthomasv8 2 года назад
Excellent Adam u deserve all the success in the world
@bryannichols7843
@bryannichols7843 2 года назад
Congratulations, Adam!!! First chips - Awesome!
@marks33363
@marks33363 2 года назад
Congratulations Mr. Booth, I am very excited for you! Thank you for sharing.
@TheUncleRuckus
@TheUncleRuckus 2 года назад
Wow... I had no idea that belt dressing stuff actually works. Congrats on getting it up and running Adam!!
@chrisparkin499
@chrisparkin499 2 года назад
Congrats on your first shop chips. A memorable day in your journey. Best wishes from UK 👏
@charlescompton4495
@charlescompton4495 2 года назад
"The first mess on the floor!" Great! Greg
@simonscott1121
@simonscott1121 2 года назад
How nice to have a machine that nobody else has abused. Imagine being able to keep the ways clean and oiled and not be full of gaulling.
@shanestewart9528
@shanestewart9528 2 года назад
You should put some of the chips from your first cuts in some clear resin and have it as a paper weight for the office😄
@jmazoso
@jmazoso Год назад
Love all your old tools. Grandpa is smiling every time you pull his old stuff out.
@simcoespring
@simcoespring 2 года назад
This is so much fun. I was giddy using my new vise so I can't imagine using a new mill too.
@TexDrinkwater
@TexDrinkwater 2 года назад
I love new toys. I'm not a machinist, but I've run an ancient Bridgeport a few times, and I'm jealous!
@11thboris
@11thboris 2 года назад
Adam, I hope i might help. First, carbide endmills love strong grip. Er collets just don't cut it most of the time, ive had better results even with weldon style holders. About the speeds and feeds, it is a range, carbide can take far greater and far lower speeds and feeds even than the recommended range. Carbide loves pressure so increasing the feed per tooth would help to stabilise it. Try not to run it in the middle of the part like you did here. Take deeper but side cuts. I think you had chatter here for several of these reasons. Best of luck to you sir.
@Kc12v140
@Kc12v140 2 года назад
Try the carbide in a solid holder. They are usually run in shrink fit holders to my knowledge. It seems to me like the collet holder is what’s making the noise, it doesn’t sound or appear like actual chatter at the cutting faces. That would be visible in surface finish and usually would change depending on your feeds and speeds. The rigidity of the cutter is vibrating the arms of the collet since the end mill itself has very little ability to deflect and absorb those resonances.
@Kc12v140
@Kc12v140 2 года назад
You can test this by making a side milling pass with the carbide and with a similar hss end mill. Then make a spring pass and measure the difference. The carbide should have substantially less deflection, even in the collet holder.
@Curtislow2
@Curtislow2 2 года назад
WITH THE NEW SHOP AND NEW MACHINERY, I sure hope there is going to be some interesting new jobs to work on.
@chrisarmstrong8198
@chrisarmstrong8198 2 года назад
Metal swarf is the natural predator of plastic-coated electrical cables. I suggest that cords on the floor need metal covers (with sloping sides so that they are not trip hazards).
@heardashot
@heardashot 2 года назад
First chips!!! Wow!! What a super milestone Adam! A dream realised! Many congratulations!!
@lokkie67theshed82
@lokkie67theshed82 2 года назад
Congratulations Adam with your first KBC milling chips, looks great 👍🏻
@richardjones38
@richardjones38 2 года назад
Wow, I've never heard of belt dressing spray before. I've have an Ajax AJT-1 for a few years (not remotely new, unfortunately), and the belt has always made a rubbery noise. Thanks for the tip - I'm about to order some. I'm surprised a new machine with an X axis power feed has that handle type. I swapped mine for a round handle when I filled my Align X axis feed, as the original handle style (like yours) so close to the power feed housing looked like a trapped hand waiting to happen.
@jeffanderson4979
@jeffanderson4979 2 года назад
Look at this, Abom with all new tools. I bet you are loving life.
@toolbox-gua
@toolbox-gua 2 года назад
Congratulations! A joy to watch "as is tradition (r)Quinn".
@PhilG999
@PhilG999 2 года назад
Kewl Beans! That belt would probably have quieted down on its own with a little use, but belt dressing never hurts!
@francisschweitzer8431
@francisschweitzer8431 2 года назад
Awesome…. Considering that the birth of this new shop started when things went south into a lockdown…. I’d say your doing great. I wish you much prosperity
@gulch1969
@gulch1969 2 года назад
It looks like a standard carbide end mill. Try a variable helix end mill. All big name brands make them. They reduce chatter so you can climb cut on that mill. Can't wait to see that lathe make chips!
@chemech
@chemech 2 года назад
That high frequency whine from the power feed tells me that even with my tinnitus, I haven't - yet - lost as much of my hearing as my wife claims I have... ;)
@mitchkronowit3633
@mitchkronowit3633 2 года назад
I always tell my wife, “I’m not deaf. I’m ignoring you.” Rarely makes the situation better. 😂
@avoirdupois1
@avoirdupois1 2 года назад
Great to see those chips! Looking forward to seeing more.
@michaelwebber4033
@michaelwebber4033 2 года назад
Congratulations on the first chips. I've been watching your new shop come together and it's looking totally fantastic
@hubbsllc
@hubbsllc 2 года назад
Happy to see first-chips day at the new shop.
@blueovaltrucker
@blueovaltrucker 2 года назад
Winner...Winner...Chicken Dinner. Slow but sure..you'll get there Adam.
@mfc4591
@mfc4591 2 года назад
First of everything, first chip clean up too. Looking forward to seeing much more in this shop. Enjoy your weekend
@brianschultz5541
@brianschultz5541 2 года назад
Good to see all your hard work paying off. Congratulations on the new shop.
@amarshall87
@amarshall87 2 года назад
It might not look like much to anyone else, but its a great memory. I have the first piece of metal I cut when I made my CNC.
@promisel1964
@promisel1964 2 года назад
nothing like a little kid with his new toys, this is very cool Adam all of this is very cool :)
@BrianJohnson-lh2ek
@BrianJohnson-lh2ek 2 года назад
Congrads. You look and sound very happy. Looking forward to seeing more new episodes.
@fmolds
@fmolds 2 года назад
Very cool Adam ! It's funny seeing your shop so empty . The home shop is plugged full of equipment and tooling. Its gonna be fun watching you outfit this new space . Congratulations!!!!!
@BaldSasquatch
@BaldSasquatch 2 года назад
Congrats on the new shop! Good to see it coming together.
@joebledsoe257
@joebledsoe257 2 года назад
There are metal covers for floor cords, tapered on the sides and then a small flat area on top. They make various angled "corners" to get around and through things. I hate the plastic/rubber ones, they don't stay where they are put. Ok for temporary placements but that's all. I guarantee you will like the metal one better than a wild cord on the floor.
@Sixta16
@Sixta16 2 года назад
I think even the plastic ones shall be good enough. Btw, back in the old days, where shops were built, cables were run in conduits under the floor.
@robertbohannan2255
@robertbohannan2255 2 года назад
Congrats on the new shop. A small jar of those first chips would be a nice touch.. Like u said earlier a lot of firsts today and it just don’t happen very often. Thanks for sharing your journey.
@bdkj3e
@bdkj3e 2 года назад
I have a paper towel full of my first chips on a shelf, still haven't figured out what I'm going to do with it. I still have the first bottle of Jack Daniels I ever bought filled with the .45 brass from the first time shooting the first handgun I ever bought, it's an awesome thing.
@BedsitBob
@BedsitBob 2 года назад
That belt conditioner spray is amazing.
@theinvestinghouse
@theinvestinghouse 2 года назад
I run that same 1/2" endmill all the time. If i'm doing a full slot then I run it at 250sfm in most steels and it works well 99% of the time. I love your videos. Thanks for sharing.
@jeffreyweise5656
@jeffreyweise5656 2 года назад
Nice of you to share Adam! I always appreciate your fine work!
@Chippy569
@Chippy569 2 года назад
man that littler end mill is a SCREAMER
@jeffscott5133
@jeffscott5133 2 года назад
Very exciting to start up a new shop. Loved seeing how happy you are about it. Thanks for sharing, Adam. I am looking forward to more.
@Tomteleck
@Tomteleck 2 года назад
you can get rubber cord covers that double tape to the floor. so theres no chance of getting tangled up with your feet. and would probally look better then loose cords...justa suggestion. Keep up the great content!
@bcbloc02
@bcbloc02 2 года назад
A new machine making first chips! Got to love it!😎
@thorrite9734
@thorrite9734 2 года назад
I enjoyed it. And congratulations for your first machined piece.
@hydramechdk7658
@hydramechdk7658 2 года назад
Dear Adam I am also a machinist and I have done a lot of cutting with Walter tools and my experience with Walter carbide end mills is they can do a much higher table feed than other carbide endmills so I suggest you try increase your tablefeed more and lower your surfacefeed just a little best regards from Denmark
@thomasr.3592
@thomasr.3592 2 года назад
That is a very smooth mill. Very quiet and easy to setup and adjust. Good job on making the vise hold down block.
@DuaneLokitis
@DuaneLokitis 2 года назад
Very exciting! I also couldn't help but notice that the Big Ass Fan has been running the entire time in the background and it is WHISPER QUIET!! Congratulations, Adam! This was a long time coming!
@oldmelodie1003
@oldmelodie1003 2 года назад
Hi Adam, please don't use belt sprays like that. In a way, the spray lubricates the belt. The noise gets quieter. But that makes it worse. Squeaky belts are usually caused by the pulleys being misaligned. There should be no squeaking during normal operation without a spray. Greetings Paul
@colinfahidi9983
@colinfahidi9983 2 года назад
Now you tell me. I went and ordered 10 cans of CRC belt conditioner yesterday, following Adam's recommendation. I have lots of belts.
@oldmelodie1003
@oldmelodie1003 2 года назад
@@colinfahidi9983 Hello Colin, as I wrote before. There can be many reasons why the V-belt squeaks. For example: - insufficient belt tension - Bearing damage - worn belt - Pulley misalignment I would return the sprays. While these sprays reduce the noise, the problem remains the same. You may even damage your straps with it. Ask Continental, for example. Nobody there will recommend belt spray. Greetings Paul
@ellieprice363
@ellieprice363 2 года назад
Why are quieter belts worse? Not likely that belts would be misaligned on a brand new machine.
@Ddabig40mac
@Ddabig40mac 2 года назад
Happy for you! First chips are awesome!
@wilsonhardy2100
@wilsonhardy2100 2 года назад
No more bare feet in your shop! Love the new chips maker! It’s cool that you can build up the shop how you want it and let us see your dream. Funny thing about a shop is that no two are the same and each reflect the character of the operator. Mine is a disaster, but I know where everything is. Just like me, just ask my bride. 😄
@desolatemetro
@desolatemetro 2 года назад
Congrats! Great to see the new shop up and running. I'm catching up on videos, so I'm sure I'm way too late here, but I have a Ridgid 1650RV shop vac with the motor on the bottom, and I love it. Being less top heavy makes it much easier to pull around without tipping over. It's easy to empty too. Highly recommended.
@umahunter
@umahunter 2 года назад
Got one of those Kurt vices a couple months ago I love it especially the large opening .and ability to mount through the bed👍👍👍
@koltworkshop
@koltworkshop 2 года назад
Congratulation! Nice video, excellent tools, and very lovely milling machine) I`m so happy with you!
@CatNolara
@CatNolara 2 года назад
Watching the machine facing the sides of the big block with that face mill was extremely satisfying
@Popson2wheels
@Popson2wheels 2 года назад
Great job. Love seeing the new shop grow.
@waikanaebeach
@waikanaebeach 2 года назад
Workshop now formally a workshop… well done Adam… I know you will make it work…
@AllenCavedo
@AllenCavedo 2 года назад
Congrats on first machined piece.
@DAKOTANSHELBY
@DAKOTANSHELBY 2 года назад
Love these new machine videos in your new shop Adam. I also purchased the identical Kurt DX6 vice about 3 weeks ago. Next up is a rotory table.
@donnatalielucasheimbigner7598
@donnatalielucasheimbigner7598 2 года назад
It really appears to be an excellent mill. Except a bit smaller for my "needs", I am just a tiny bit envious. Truly, I am happy that you guys have the opportunity to do this. Thanks for sharing.
@desertlobster908
@desertlobster908 2 года назад
Great progress.
@railfan439
@railfan439 2 года назад
Adam: Suggestion. Get the shop vac, but then get a smaller one for aluminum, and an even smaller one for brass/bronze/copper. If Florida is anything like California, separating the metals makes recycle sense. Hope to see you again at the Bar-Z Thanks for the video. Jon
@hermankitchens9033
@hermankitchens9033 2 года назад
Always enjoy watching your videos, Adam
@robertschmidt6383
@robertschmidt6383 2 года назад
That new KBC mill is an awesome machine. Sounds great. That little block that you made. Hey, gotta start someplace with something. It's quality and that's all that matters. Happy days for you my friend. Enjoy! 👍
@richb313
@richb313 2 года назад
That new mill is looking and sounding good. Thanks for sharing Adam.
@trainedtiger
@trainedtiger 2 года назад
the 300 SFM was not for full width slotting, that speed would be for 1.5 times depth of cut with a 25% of diameter radial depth. For full width slotting cut feed in half, cut speed down to 60% and no more than 1 times diameter depth of cut.
@davidhall1779
@davidhall1779 2 года назад
nice,first chips, first parts.
@johnwarkentinnikiskialaska8364
@johnwarkentinnikiskialaska8364 2 года назад
Adam your new shop looks outstanding
@steveb9270
@steveb9270 Год назад
I used to clock up the head the same way that you did for years, but a old machinist showed me a neat trick . drop the quill down and put the indicator on the table and clock the quill by moving the table up and down. Clever old bugger 👌
@ScottHamilton-ys2cm
@ScottHamilton-ys2cm 11 месяцев назад
That's actually checking two different things. Tram is perpendicularity between the spindle center of rotation and the work surface. The other is parallelism between the spindle housing, and the Z-axis travel. They are both very similar, and will likely give you good results.
@peem1244
@peem1244 2 года назад
Hi guys, hope you are well. New shop is looking good and coming along nicely. If you kept those first cut chippings you could cast them into some clear epoxy. Thanks for sharing. Stay safe and keep up the good work.
@mdouglaswray
@mdouglaswray 2 года назад
That new mill looks superb. Fun to watch the tramming in.
@draztiqmeshaz6226
@draztiqmeshaz6226 2 года назад
Nice to share in your excitement!
@johndonlan5956
@johndonlan5956 2 года назад
Let's face it Adam...... that shop appearance is not going to be right until you finally get a good shaper in there! 😉
@mitchkronowit3633
@mitchkronowit3633 2 года назад
That’s why Adam is shoving all those machines into the back corner of the shop. Leaves 2/3 of the square footage available for a dozen shapers. 😁
@keithlambell1970
@keithlambell1970 2 года назад
Great to see you working in the new shop, enjoy your new tools
@ianmoone2359
@ianmoone2359 2 года назад
Congratulations mate that’s an awesome first part produced in the new shop, quite the milestone & worth celebrating. 👍👍👍🇦🇺
@williamday3727
@williamday3727 2 года назад
Congrats on ur new shop. Good to see ur growing some, nice setting
@Yooper45
@Yooper45 2 года назад
Ya gotta be kidding. Belt dressing made that much of a difference. 👍
@grntitan1
@grntitan1 2 года назад
Looks like that’s going to be a great general use shop mill. I need to replace my old Comet knee mill. Thanks for another SNS.
@rca7591a
@rca7591a 2 года назад
Love them Kurt vises! 😎
@vijayantgovender2045
@vijayantgovender2045 2 года назад
Thank you Adam love seeing you using your new shop please do toolbox tours watching from South Africa
@JoeOker007
@JoeOker007 Год назад
First machined part in new shop, gave life to another machine
@fritzsue
@fritzsue 2 года назад
Thanks as always for the great videos
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