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This Lathe Duplicator will copy anything! 

A Canadian Woodworker
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Plans, products and more at my official website bennetthandmade.com
This is a shop-made lathe duplicator, featuring linear motion, a threaded rod drive system, and the ability to swap between a router and carbide lathe tool cutting. In this video I copy a set of chair legs as an example.
0:00 Introduction
1:55 Router cutting
4:28 Carbide lathe tool cutting
5:30 Examining the final cut
8:13 Reflections on the build

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5 июл 2024

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Комментарии : 45   
@robertstreff6945
@robertstreff6945 14 дней назад
Nice jig
@pryere
@pryere 10 месяцев назад
What a difference a year makes...Hats off once again.
@toddharshbarger8616
@toddharshbarger8616 2 месяца назад
Great job! Especially love your efforts at dust collection
@2OO_OK
@2OO_OK 2 года назад
That is really slick. Well done.
@andrekrell8150
@andrekrell8150 4 месяца назад
Super,alles perfekt konstruiert!
@danantes5223
@danantes5223 2 года назад
Very nice video. I use a legacy ornamental mill with a router. Keep up the great videos
@acanadianwoodworker
@acanadianwoodworker 2 года назад
I went to the legacy website - wow those machines are beautiful. Must be a real pleasure to work with.
@ReyHolliday
@ReyHolliday 7 месяцев назад
Pretty ingenious.
@JosephLorentzen
@JosephLorentzen 2 года назад
Nice work.
@huntz3215
@huntz3215 5 месяцев назад
The 80/20 profile would be handy on this fixture. Working on a jig to suit a trim router with Minitec profile that has a delrin slide. Thought slide bearings might get fowled with chips but your Vac system seems to have eliminated that - Nice.
@GaryLundgrenCrafts
@GaryLundgrenCrafts Год назад
Great video! I need to make one of those. Have any plans or sketches? Thanks! 👍
@SymbioGaian
@SymbioGaian 8 месяцев назад
Very cool. Do you have any rough plans available for this?
@johndavid4825
@johndavid4825 7 месяцев назад
One thing that occurred to me is that if you rotate the router head 45 degrees. This would use the corner of a square rod as the reference point instead of round, but would still allow you to use a conventional end mill. Actually, if you had the pattern under the central axis of the lathe, you could set up a ruled stop for the pattern which could be set for dimensional accuracy. In addition, with the follower directly under the bit, you can set up followers that are the same shape as the cutters themselves. While I can see a concern for getting chips in the way, any would cause the follower to run proud and you will just need to run another pass once the chips and dust are cleaned (ie. it will fail safe). Just some thoughts.
@alexisherrera2048
@alexisherrera2048 Год назад
I have in my mind something similar to yours. I already have the linear motion bearings and a dedicated deWalt router. Interesting your option to use HSS tools. Congratulations!!
@acanadianwoodworker
@acanadianwoodworker Год назад
For my last few projects (simple chair legs) I only used the carbide tool option. I'd round over with a square roughing gouge and finish with a circular cutter
@tinogranell4546
@tinogranell4546 Год назад
​@@acanadianwoodworkerestevidrio me ha gustado yqiero volver a verlo
@bobweiram6321
@bobweiram6321 2 года назад
Awesome attachment! I will be building one too, but I'm planning on mounting the router over the lathe bed. I won't be using any lead screws just moving the router by hand with the router following a template.
@acanadianwoodworker
@acanadianwoodworker 2 года назад
I built an overhead sled just before this, directly over top of the lathe (using a plunge router). I was testing on construction lumber and was getting a lot of tear-out. I've seen other people do it effectively but in hard wood. Tried all kinds of different bits, an up-cut spiral bit seemed to work the best. Looking forward to your build and hearing about the results, I'm sure you'll come up with a great solution!
@bobweiram6321
@bobweiram6321 11 месяцев назад
@@acanadianwoodworkerWhat's been going on, it's been a year since you've posted a video? I shouldn't talk, I never got around to building my lathe attachment.
@don1031
@don1031 2 года назад
Tremendous work! I am now a subscriber and have rung the bell so will look forward to future videos. So many questions to I would ask but I will just ask two. Would you consider doing a walk through on how you built the attachment and why you made some of the decisions you did? And... did you try a cove box bit (vs. a straight bit) in the router straight on for a rough pass before switching to the carbide cutter? If so, how did that work?
@acanadianwoodworker
@acanadianwoodworker 2 года назад
Yes I tried every bit I had, straight on. A cove box bit, 1/2 inch upcut, small upcut, straight bit, pointed bit. I've seen many other videos with clean cuts with that method, but for some reason the tear-out was crazy. I tried the lathe on low RPM and high RPM, climb cut vs, regular, etc. A climb cut on high RPM seemed to improve the results. Again the factors for my experiments were a somewhat wobbly lathe, and regular SPF type construction lumber. I tried maple hardwood and it was a bit better.
@acanadianwoodworker
@acanadianwoodworker 2 года назад
Originally I filmed a more detailed walk-through where I flagged all the mistakes along the way, what decisions led to the final form, but it was insanely long and rambling lol. Honestly I think most people could look at this and construct something much better. Any other questions let me know though!
@charliebrady3751
@charliebrady3751 Год назад
@@acanadianwoodworker I noticed an edit around 1:58 where you have a continuity error - spiral mill bit switches to a straight bit. Good to know all the variants you tried.
@luisoquendo4264
@luisoquendo4264 7 месяцев назад
If you add a step motor and 2 movable limit switches, then you could drive your router, evenly, and have a better cut.
@davidslaughter7269
@davidslaughter7269 Год назад
Do you have any plans for this? I have an old monotube lathe that I would like to get more use out of before purchasing a new lathe that is more capable
@acanadianwoodworker
@acanadianwoodworker Год назад
No plans sorry, I just made it up as I went along. Its not the greatest, I think you could made something better and custom suited to your particular lathe.
@DeanRockne
@DeanRockne 2 года назад
Have a look at Hunter tool systems. They have a small cutter that way more effective at removing lots of material than the typical detail cutter. They stay sharper for far longer too because they cut instead of scrape like the typical flat carbide tool.
@acanadianwoodworker
@acanadianwoodworker 2 года назад
I will thanks!
@The_Joker_
@The_Joker_ 8 месяцев назад
I see stepper motors and an arduino in your future 😊
@MyGrowthRings
@MyGrowthRings 2 года назад
Nice job. I also like your bed extension, have you howe that before? Scott
@acanadianwoodworker
@acanadianwoodworker 2 года назад
I made it recently from plywood. Before I could only do 12 inches length, now I can 39 max. Very helpful!
@MyGrowthRings
@MyGrowthRings 2 года назад
@@acanadianwoodworker Very nice. I'd love a tour, if you are up to doing one. I just purchased a small WEN for my 12 year old grandson, and man, is it tiny! I'm thinking that an extension is in order and what you've done intrigues me. Scott
@acanadianwoodworker
@acanadianwoodworker 2 года назад
@@MyGrowthRings Actually I have another recent video (Improving 3 Mastercraft tools) where I do a brief walkthrough of the extension. In a basic sense, I just had to build a box underneath that both elements sit on. And then look at the height and width of the original bed, and replicate that in plywood or some wood/material that will be strong and last well. I actually didn't even make the extension perfectly (it was about a millimetre too low) but it still spins a spindle correctly. There's some room for error.
@MyGrowthRings
@MyGrowthRings 2 года назад
@@acanadianwoodworker That sort of is the magic of turning between centers, isn’t it? Somehow I missed that video but I will circle back and check it out. Thank you for steering me in the right direction! Scott
@davidwilcox9562
@davidwilcox9562 Год назад
What brand lathe do you have?
@dframed9305
@dframed9305 Месяц назад
Isn’t the pic of the chair you’re duplicating by Thomas Moser?
@acanadianwoodworker
@acanadianwoodworker Месяц назад
It's from the MUJI (Japanese furniture/objects/etc) website. I'll look up the Moser chair !
@alexpo6939
@alexpo6939 Год назад
Hello. In this video of yours, I noticed that you have made an extension of the lathe. If there is a video of how you did it, could you provide a link to that video. It would be interesting for me to know your experience.
@BennettPictures
@BennettPictures Год назад
My video "Improving 3 Mastercraft tools" shows it but I don't go into the build. It was pretty straightforward - first I built a strong base for the lathe and extension to sit on / bolt into. This is important because it will keep them in line with each other. Then just build up a track element as the bed extension - measure the bed on your lathe and replicate the height, and the general space between the rails, etc. I'm sure once you get into it, you'd be able to accomplish it.
@alexpo6939
@alexpo6939 Год назад
@@BennettPictures Thanks, that's pretty clear. I was interested to know what materials the lengthening of the machine is made of.
@BennettPictures
@BennettPictures Год назад
@@alexpo6939 The base is made from MDF (in a 'torsion box' design). The extension is made from plywood with oak as the rails, although all plywood would be plenty strong.
@alexpo6939
@alexpo6939 Год назад
​@@BennettPictures Thanks, Matthew!
@cuatrotrescarpinteria
@cuatrotrescarpinteria 11 месяцев назад
Do You sell plans for this?
@acanadianwoodworker
@acanadianwoodworker 11 месяцев назад
No sorry, I just make all of it up on the fly. I really need to learn sketchup ;)
@bobdebouwer7835
@bobdebouwer7835 6 месяцев назад
I see you made this (for a chess piece) before; ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-eWEriiCMcXc.html What is exactly better in what you made now?
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