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TIG Welding Aluminum Fabrication - Making a Custom Thermostat Housing/Water Neck 

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The stock water neck puts the hose clamp in an awkward position that is very difficult to access, and it's made out of thin stamped steel. The previous person that worked on this truck over tightened it, which made it no longer flat.
The new water neck has a sturdy 3/8" thick flange for a better gasket seal, is taller and angled slightly more to the right. This allows for easy access to the hose clamp.
The previous person put the hose clamp on the stock water neck at an angle that made it inaccessible without removing the air conditioning compressor. I ended up breaking the hose clamp off with a flathead screwdriver and hammer, then installed a new hose clamp on the new neck. The radiator hose also needed to be shortened a few inches.
2001 V8 Dodge Ram

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29 сен 2024

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Комментарии : 69   
@6061
@6061 3 месяца назад
If you liked this video, please let me know by giving it a thumbs up, and share it with a fellow metalworker. Lots more aluminum fabrication videos here: www.youtube.com/@6061/videos (sort by "most popular" to find a lot of the good ones from several years ago that no longer get recommended by RU-vid) and here: www.6061.com Thanks for watching, Aaron@6061
@Works504
@Works504 3 месяца назад
Quality fabrication videos without some dudes face constantly in the vid starting off with What's up everybody 😂
@Welder-wt4ib
@Welder-wt4ib 3 месяца назад
You're not wrong there
@cdjklm8483
@cdjklm8483 3 месяца назад
Nice,i liké it
@apollorobb
@apollorobb 3 месяца назад
Such a shame to hide something so nice down in a Chrysler product
@mutantryeff
@mutantryeff 3 месяца назад
Nice. My son just made new 3" aluminum intercooler tubes for the diesel - replacing the old 2.5" tubes. Now everything is 3" from turbo to intake manifold.
@BryceTibbitts
@BryceTibbitts 3 месяца назад
I need a better son, mine walks around shirtless all day telling me no. Kid can’t even wipe his own ass.
@boppins
@boppins 3 месяца назад
digital calipers should come with buttons for dividing by half. need a quarter? just do half twice.
@rodneywallace2984
@rodneywallace2984 3 месяца назад
Therapeutic to watch 👍👍
@paulkurilecz4209
@paulkurilecz4209 3 месяца назад
Beautiful fabrication. Sometimes the smaller fabrications are just as challenging and can be very rewarding when completed.
@ryuuji19812000
@ryuuji19812000 3 месяца назад
いつも勉強させて頂いております。動画いつも楽しみに拝見してます。
@williamgreen3316
@williamgreen3316 3 месяца назад
That's awesome. I need two of those, but one at stock height for my jeep. Stock ones are a terrible design, surprised they ever sealed.
@СергейЮрьевич-в3т
@СергейЮрьевич-в3т 3 месяца назад
Брат если можеш показывай сварочную ванну через фильтр. Заранее спасибо. Удачи👍👍👍
@keithjurena9319
@keithjurena9319 3 месяца назад
Still 6061 alloy? Filler match or 4043? I guess engine coolant is more forgiving than seawater.
@danielmatey9798
@danielmatey9798 3 месяца назад
Not that all the other vids aren’t awesome but great camera work on this one.
@G53X0Y0Z0
@G53X0Y0Z0 3 месяца назад
Looks racy, good job👍 .
@synthlaab
@synthlaab 3 месяца назад
fucking professional god damn
@shawnmissimer5076
@shawnmissimer5076 3 месяца назад
6061 on the calculator was a great touch 😂
@Crawlerjamie
@Crawlerjamie 3 месяца назад
I learn so much from these videos. I haven’t been able to figure out how to tig aluminum yet, but the little fabrication clips show tons of neat little tricks. Thanks
@PANTYEATR1
@PANTYEATR1 3 месяца назад
Yeah, those Dodge water necks are way too short. Sweet video💪🏆
@TenorDad
@TenorDad 3 месяца назад
...a thing of beauty! "Be simple. Be direct. Nothing fancy." --Stilgar
@raindeergames6104
@raindeergames6104 3 месяца назад
Beautiful work as always🎉
@davidburke6785
@davidburke6785 3 месяца назад
As always, beautiful work! I learn something from every one of your videos.
@vintagespeed
@vintagespeed 3 месяца назад
done right. 👍
@brianb5779
@brianb5779 3 месяца назад
As always, Niiiice!!!!! Also lovin the new question and answer vids. If you happen to need any questions for other videos, how to not get pinhole at the end of a weld.
@6061
@6061 3 месяца назад
"pinhole" or "crater"? Craters are explained in detail on the website
@ianholmen888
@ianholmen888 3 месяца назад
I mean I’m sure that part was probably around 12$ for the original, and you made an upgrade for 800$.
@TRYtoHELPyou
@TRYtoHELPyou 3 месяца назад
For his pleasure, lets say. Good video. Great build!
@GickelsGaming
@GickelsGaming 3 месяца назад
so beautiful. im gonna steal some tips from this- i hope thats ok.
@shaynewyatt255
@shaynewyatt255 3 месяца назад
can you do this job for me on a thermostat housing? i need one made from the old one just like that one in the video
@dnaumowicz
@dnaumowicz 3 месяца назад
I could have used that 20 years ago.....
@drpipe
@drpipe 3 месяца назад
Wow that internal weld 👌🏻
@andresoviedo5509
@andresoviedo5509 3 месяца назад
0:58 What calculation do you do to take the exact center?
@cesarantoniomorenosanchez3533
@cesarantoniomorenosanchez3533 2 месяца назад
Que belleza,esto es arte y perfeccion
@ЗоранКрумович
@ЗоранКрумович 3 месяца назад
Amazing work and experience 👏 greetings from Bulgaria 🇧🇬
@davidoliver2826
@davidoliver2826 3 месяца назад
Love! Watching the craftsmanship! Well done as usual!
@RPaton
@RPaton 3 месяца назад
Use a constant tension hose clamp?
@squirrelmanbob
@squirrelmanbob 3 месяца назад
I've never seen a Vernier with fractions on before, to be honest I don't know if mine does because it's never used on imperial measurements just metric
@michaelisola6328
@michaelisola6328 3 месяца назад
Really nice work!
@c4fishfood
@c4fishfood 3 месяца назад
Bro, your work is so clean and I appreciate your setup. That table with the two routers is slick as shit!
@sshep7119
@sshep7119 3 месяца назад
As long as there is a full gasket with that flat shape everything should be fine. Awesome work.
@jorgemercatali9319
@jorgemercatali9319 3 месяца назад
beautifull mate !!
@ThatTurboDakota
@ThatTurboDakota 3 месяца назад
Is it sad that I knew what motor it was for before I made it to the end of the video? lol
@davemay6014
@davemay6014 3 месяца назад
Outstanding!
@bungydutts
@bungydutts 3 месяца назад
Amazing once again did the weld foul the nuts at all or clear it ok👍🏻
@6061
@6061 3 месяца назад
Had to barely slice into the weld with a cutoff wheel to get the stock bolts to sit flat (the install was done off camera at a different location). Probably could've used narrow headed allen bolts and been ok.
@patrickezuma7140
@patrickezuma7140 3 месяца назад
I wish I could click "like" more than once
@gorillaxrich
@gorillaxrich 3 месяца назад
Excellent...
@andyb7754
@andyb7754 3 месяца назад
Great looking work. Thank you.
@adambergendorff2702
@adambergendorff2702 3 месяца назад
Loved the port and polish on the inside of the tube!
@psy06
@psy06 3 месяца назад
this man never disappoints with these awesome videos
@Welder2827
@Welder2827 3 месяца назад
Круто, молодец !
@hiteracing1489
@hiteracing1489 3 месяца назад
You make Tig welding look so easy
@workshop593
@workshop593 3 месяца назад
👍
@jamesa7506
@jamesa7506 3 месяца назад
👍
@theoriginalDirtybill
@theoriginalDirtybill 3 месяца назад
what causes that black sooty shit on the weld? i've had a few things ive tried to weld just turn into a sooty mess and the welds were total shit.
@6061
@6061 2 месяца назад
@DontCallMeGarage, What exactly were you trying to weld?
@theoriginalDirtybill
@theoriginalDirtybill 2 месяца назад
@@6061 ive had it do it on clean sheet, intercooler tubing and cast parts.... but it doesnt always do it.
@michaelhallas6450
@michaelhallas6450 3 месяца назад
Really nice work
@nathkrupa3463
@nathkrupa3463 3 месяца назад
Great work sir 👏 😊
@adriankohli4870
@adriankohli4870 3 месяца назад
Top Job, Sir👌
@ChicagoRacerJoe
@ChicagoRacerJoe 3 месяца назад
Masterpiece!
@jarekzaleski4934
@jarekzaleski4934 3 месяца назад
Nice job 💪👍
@comictrio
@comictrio 3 месяца назад
Awesome.
@ODGColornChrome
@ODGColornChrome 3 месяца назад
Sweet!
@DohosanV
@DohosanV 3 месяца назад
Nice
@kuliproyek2959
@kuliproyek2959 3 месяца назад
Salam hadir pemula teman saling support sharing Full tontonan 5:52👍👍❤️❤️
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