Turning 600mm Steel Ring into Excavator Final Drive Motor part | Machining & milling

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This video is a job we did of turning a large 600mm diameter steel plate ring into a final drive floating seal carrier for a Hitachi EX1900 mining excavator final drive motor. We are using our TM-26120G centre lathe and BM-63VE milling machine. The shop made "Go Go gadget extendo jaws", Kurtis made for jobs just like this that have a large diameter but need full access to the internal diameter for machining.
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Опубликовано:

27 сен 2024

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Комментарии : 192

@tracylemme1375 3 года назад

One of the most rewarding things about this craft is that you take a piece of ugly rusted rough steel and when you are finished , it is a shiny, precise, beautiful piece that is useful. That is something to be proud of.I did this type of work for over 50 years. I would really like it when a customer would return with more work, and give positive feedback on the last job. It seems to me that you know what you are doing because you do it similar to the way I would do it. Keep up the good work and keep the videos coming. I really enjoy them.

@grahamsengineering.2532 3 года назад

Ah this was for the final drive I was rebuilding. The old ring was well and truly rusted in and bent trying to get it out. I suggested getting a new one made. Nice work.

@alanbosley6859 Год назад

Love your videos but I like the ones that you do commentary more

@TomokosEnterprize 3 года назад

I just love BIG. When the part just clears the ways by .060 or .030 and a nice workable TQ100 flame cut plate awaits it's rebirth into a beautiful new piece to get a piece of machinery back in motion is sooooo satisfying. Just can't be beat. Love the jaw extensions. Thanks folks, this is just great !

@lourias 4 года назад

I love watching how a rough and rusty chunk of metal becoming a useful piece of finely machined part.

@CuttingEdgeEngineering 4 года назад

You and me both! Thanks for watching mate

@groberjager4746 4 года назад

this is amazing work and is so needed. I've noticed some remarks on other videos that it's cheaper for you'll to make the part and it's faster than ordering an original part from the manufacturer of the machine needing the repair. Very interesting!!! Keep it up as these videos are very enlightening and entertaining. So much skill in this shop, thank you!!!

@CuttingEdgeEngineering 4 года назад

Hey mate cheers appreciate you watching the videos! 😎👍

@artmckay6704 3 года назад

It's obvious that you've got happy customers! Who wouldn't be happy with a part like that? :)

@crakkbone 3 года назад

My brother Chris and I used to work in a chrome shop, and you’re bringing back some good memories for us thanks! Keep up the awesome work.

@diefonque17 4 года назад

I really enjoy this channel,because I work in a workshop like that and I make the same kind of jobs.....I am conventional or manual machinist....thank you for sharing this amazing videos.....best regards from Canada....🇨🇦👍🏾💪🏾

@paulhagerty2773 3 года назад

My dad was Captain in charge of training and to maintain the equipment on the Chula Vista fire dept for 33 years. I remember when one of the fire trucks puked a water pump, it was a Waukasha inline six gasoline motor that had been out of production and there was no replacement pump available, so he and I cast the body out of aluminum and cast an impeller and machined it on his home built milling machine, He retired in 1985 and passed away 6 years ago. I have talked to several Chula Vista firefighters and they ALL knew his name and who he was, a profound legacy. Kurtis, you might consider taking on an apprentice or two. Your skills NEED to be taught and paid forward, I know, I lived it and know how important it is to mentor the next generation.

@agenttechnoman 4 года назад

I always find myself surprised at how far out of true your raw stock is, and how much of a transformation it goes through in your well-trained hands. Well done once again, mates!

@CuttingEdgeEngineering 4 года назад

Hey Nick cheers mate thanks for watching and supporting!

@jack_timber 2 года назад

Just stumbled over this old video, was looking for latest I will find the blamed thing though. Anyways no talking on the older vids, much prefer the later format where you talk🤪🏴󠁧󠁢󠁳󠁣󠁴󠁿

@MNDashcam 4 года назад

This is the only kind of ASMR videos I will watch.

@CuttingEdgeEngineering 4 года назад

Thanks for watching!

@Tomas-sl4xr 4 года назад

I love your videos, excep for the music, but that's just a personal preference.

@CuttingEdgeEngineering 4 года назад

Hey mate thanks for watching & supporting! We're getting alot of feedback about the music and will keep that in mind. Cheers

@Tomas-sl4xr 4 года назад

Thanks for taking the time to entertain and teach us, glads from Argentina

@chriss6192 3 года назад

I agree other than the music...

@Tomas-sl4xr 3 года назад

Rob peters, yes I konow, but if he explains whats he's doing it eould be better, so, if you dont have something better to comment, shut up

@davidpook5778 3 года назад

I preferer the sounds of machining.....but all is well.

@danfrankhouser6579 4 года назад

Cool how you take a rusty piece and make it pretty! Good job!

@CuttingEdgeEngineering 4 года назад

Hey Dan thanks mate appreciate it! 😎👍

@rolandl4782 3 года назад

Watching these videos are like therapy for me;) Best Regards from Roland in Sweden

@sawboneiomc8809 4 года назад

Didn’t you have just like 5000 subscribers just the other day!...way to go!

@CuttingEdgeEngineering 4 года назад

Hey mate thanks yeah 2 weeks ago we had about 500 subscribers. Bloody crazy!

@jsswizard 3 года назад

Your videos are WAY better when you narrate. Much more interesting when you discuss setup and purpose.

@ВалерийКовров-ж6т 3 года назад

С таким удовольствием смотрю Ваши видео. Сам работал токорь 25 лет и как раз занимался гидравликой. Спасибо за хорошие видео.

@matthewmccormick2417 3 года назад

IDGAFWYA this Man is amazing at what he does and the PUP is still the star of the show

@damianlperez 2 года назад

Love the channel, not a fan of the music. Makes it look like a different channel. Love the sound of the mill

@tundramanq Год назад

Pretty amazing without an indexing head. Lots of number crunching.

@redacn9148 4 года назад

Respect from Morocco

@CuttingEdgeEngineering 4 года назад

Cheers thanks for watching

@tedheierman1181 2 года назад

It seem like starting from a smaller piece of material would be have been much more beneficial!

@willishiland6069 3 года назад

Great Video! Thanks for sharing and Stay Safe Guys!

@chamarystigers8731 3 года назад

You are great working on machine shop 😎😎

@Frankiedoodle1941 3 года назад

Awork of Art as always

@bigdave6447 2 года назад

Sleep therapy, 101!

@tedheierman1181 2 года назад

Great work and excellent technique. Please keep the making these videos!

@adambrown2626 3 года назад

Great work team. I must say, I prefer your new style of narration, sarcasm and bloopers...but the at the end of the day, your products are top notch regardless.

@Laura-wc5xt 3 года назад

well done Kurtis...

@theessexhunter1305 4 года назад

Nice, you should show the clocking up part as that is way more of a set up than busting holes ..

@brendan0loughlin419 3 года назад

Looks like he made a PCD scratch mark while it was in the lathe...and then I'm guessing he used a pair of dividers to get the correct spacing between holes...(there's a formula in the 'engineering black book' to get the correct spacing)....then used a centre punch and centre drill etc etc.

@rupert5390 4 года назад

Bloody fantastic work and fantastic camera work - are you guys getting the vids done professionally I’m not taking the piss seriously these are really good

@CuttingEdgeEngineering 4 года назад

Thanks very much, would you believe I do all the videoing using my Samsung galaxy S8 phone and an iPhone 8 for timelapse recording! That's it haha I enjoy doing all the footage and do the editing using Filmora9! It's kind of my creative outlet and really appreciate your comment! 😄 Karen (Kurtis' better half)

@philglover2973 4 года назад

Excellent video well done top job top man🇬🇧😷🇬🇧😷🇬🇧

@CuttingEdgeEngineering 4 года назад

Thanks Phil! You must have watched every video now?! Haha appreciate the support 😎👊💥

@philglover2973 4 года назад

@@CuttingEdgeEngineering it's nice to see a master at work 🇬🇧🇬🇧🇬🇧

@Slipprymongoose 4 года назад

Nice one!

@CuttingEdgeEngineering 4 года назад

Thanks Tim! 😎👍

@lavina58 3 года назад

Good job 👍👍🤗🍺

@texasfinaldrive8550 4 года назад

Awesome video!

@CuttingEdgeEngineering 4 года назад

Hey there thanks appreciate you watching! Cheers, Kurtis

@billizeris5850 3 года назад

Παρά πολύ ωραίες δουλειές.Παρακολουθω από καιρό της εργασίες σας. Μπράβο. Δουλεύω 50 χρόνια τόρνο.

@weldmachine 4 года назад

Nice work Kurtis. This part reminds me of something i was looking to manufacture. Very similar in size but the price vs volume sort of killed the job. As you know customers want prices down with more volume. By the time i purchased the material plus machining. I think it worked out i would be making around $ 20 per hour ???? I will try to find a pic and post it of Insta to give you some idea of what the part looked like. I think i might have mentioned this part to you before ?? But anyway i will post the pic to show you anyway. Making one like this one would be more profitable for sure. Thanks for posting video,s of your work always good to see what your up to. All the best, Peter.

@CuttingEdgeEngineering 4 года назад

Hey Peter yes I recall you mentioning about that job and part when we first did this on Instagram! Would be good to see a pic. Haha yes always got to try and keep customers happy. Thanks for watching really appreciate it! Cheers, Kurtis 😎👍

@RobertKohut 3 года назад

Nice!!

@ms-mac521 2 года назад

👍👍👍

@jaxxbrat2634 3 года назад

300mm? Thats like 2 feet..Can we know what lathe your using here?..

@jyzoomer 3 года назад

Please, always record with your phone in Landscape - horizontal, sideways on, not portrait. Fill the whole TV screen with picture.

@medfoto1 4 года назад

I love the videos and the work you do. I took Metal Shop in High school in the late 1970s and have always loved the smell and the sounds associated with it. I'm a Biomedical/Forensic Photographer, so I know very little about what you do, and I find it fascinating. I always have a lot of questions, but I'm not even sure of what questions to ask or how to ask them. I know some of the terminology and parts of the lathe, and that's about it. The music that is added to these videos makes me want to do bad things to myself and anyone near me. I guess you couldn't use any Rick Astley due to copyright laws. Lol! "Never gonna give you up!" Just kidding. You're singing it in your head right now, aren't you? Lol! It's just annoying to me, and I know it's my problem, but I'm just offering my opinion. I know how to work the mute button, and I will continue to watch, regardless. Cheers, thanks for sharing, be careful, and keep up the good work!

@CuttingEdgeEngineering 4 года назад

Hey mate thanks for watching and commenting appreciate all your feedback! 😎👊💥

@rupert5390 3 года назад

Ok here is how to talk to us machinists (I’m a deluded machinist I have all the gear - top notch stuff but no talent and no machinist balls like this guy who is a legend) talk in terms of five millionths of an inch, carbide cutter inserts, hot metal chips flying, stick welding, tig welding and the melt pool,etc etc , these professionals will see straight through you but the deluded ones like me will nod knowingly.

@captcarlos 4 года назад

Another good job and video. I love my bolt on jaw scroll chuck for its versatility as well. Soft jaws are just perfect for soo many jobs, precise turn around location as well as custom extended grippers like for this job. Funny thing seeing you mount a left hand tool in the outboard slot of the tool post to face off that ring. I understand you did it for 'reach' in this case but I've been using left hand tools mounted parallel to the bed to face off, just haven't seen it done before. All the best.

@CuttingEdgeEngineering 4 года назад

Hey Carl thanks for watching and commenting. Yeah mate another way to get extended reach if you haven't tried it, is use an internal boring bar upside down on the outer slot of your tool post with the lathe in reverse! Cheers, Kurtis 😎👍

@jeffreykreft5442 3 года назад

What material is that? And if you don’t mind, what would a job like this cost about? Love doing machining work, it is extremely satisfying work. Thanks for posting!

@williamadon9520 4 года назад

I love this game jejej

@GeneralG1810 4 года назад

Man I miss large part machining, I don't suppose you're hiring LOL

@CuttingEdgeEngineering 4 года назад

Haha sorry mate not hiring but know where to ask when we are! 🤣👍

@johngeiselbreth8397 3 года назад

wished u had shown laying out the holes

@tonypepe9074 4 года назад

Thanks for the vids. Mesmerising. I appreciate the work that goes into them. I’m not in the trade but I’m fascinated by the skills and attention to detail in these jobs. (Maybe a few more sequences of the setting up of the cuts and tech specs? Although I understand your under time pressure to get the job done.)

@CuttingEdgeEngineering 4 года назад

Hey Tony thanks for watching great comment and feedback thanks!

@dmytrosurganov2305 3 года назад

Everything good, but where is the safety officer?)

@CuttingEdgeEngineering 3 года назад

Our earlier vids weren't really planned for RU-vid so we made do with the footage we had and he missed out on the screen time!

@Intothelight1981 3 года назад

Why do you often not use the lubricating oil?

@williamhoward8319 4 года назад

do you bore your soft jaws for each job?

@CuttingEdgeEngineering 4 года назад

Hey mate no they were true bored once, sent out for hardening and check over before each job

@danielpullum1907 3 года назад

how did you layout the hole circle?

@andwjy 4 года назад

Why not using cooler?

@CuttingEdgeEngineering 4 года назад

I'm using carbide inserts they can be run hot/dry or flooded wet. I prefer less mess so run hot and dry

@andwjy 4 года назад

@@CuttingEdgeEngineering Nice to know that, mate! Cheers!

@scotttaylor2904 4 года назад

What camera are you using that gives such good slow motion shots?

@CuttingEdgeEngineering 4 года назад

It's a Samsung Galaxy S8 phone 🤣

@раильвильданов-у3ю 4 года назад

Это расходомер?

@zarkum100 3 года назад

Did you have to buy new calipers for this project??? haha I am just curious.....

@alandoherty8279 4 года назад

Great content, please lose the stupid music.. The chips make their own 😉

@daos3300 4 года назад

so what alloy is that ring?

@harrisonkatzz7090 3 года назад

Hi I like the big steel you use. Please show the set up and talk about the tools and speeds etc not endless machining and sleepy music.

@bobrosso9147 3 года назад

8:48 Say, mate....how did you index that part around to get your bolt circle?

@brendan0loughlin419 3 года назад

@chucktodd7329 4 года назад

I wish you would kill the elevator sound track, it does not enhance the video. just makes me mute it.

@CuttingEdgeEngineering 4 года назад

Hey mate thanks for the feedback! 😎👍

@CuttingEdgeEngineering 4 года назад

Thanks for watching! Please subscribe & hit the bell icon to turn on notifications so you don't miss any uploads. Comment below if you liked the finished part 👇 🤳 Follow us online here: Instagram instagram.com/cutting_edge_engineering Facebook facebook.com/cuttingedgeengineeringaustralia/

@icantfly1001 2 года назад

Music put me off viewing

@hardthunder9913 18 дней назад

@johndokeg-mail2184 3 года назад

Stop the Music. Please. I want to hear the machinery working.

@denniem472 3 года назад

like the videos not the MUSIC

@72chargerse72 3 года назад

Dont put "music" just the sounds and mister cuss mouth..G

@Tinman97301 4 года назад

I watched for 2:12 because the music. Not sure who you are trying to impress with it but I sure hate it. Please just let the lathe sing.

@CuttingEdgeEngineering 4 года назад

Hey mate thanks for the feedback definitely don't give a fark about impressing anyone as you can tell hahaa. Yes we've had lots of feedback about the shithouse music and my misses who does the videos and editing is making improvement for our videos moving forward. Most of these first videos we didn't actually plan to use the footage for RU-vid and have had to cover up our workshop radio music that was playing in most of the footage so we don't get Copyright strikes. The video going up tomorrow has plenty of lathe singing! Cheers, Kurtis

@Tinman97301 4 года назад

I'm so happy to hear this. You make the most amazing stuff and I love watching this channel. I know it may sound pretty but the music just kills it. Did not know the copyright stuff. I will be more tolerant. Thank you for taking the time to reply.

@steveatkinson3567 Месяц назад

Did not like the repetitive music and lack of commentary. would have been nice to know more about the part and what caused the need to make a new one.

@peteacher52 3 года назад

Added noise - yukk! It would be bearable if it wasn't in your face (ears, more like it!) I don't want to hit mute in case I miss some explanation of what is happening, which, as in all of your videos, is of great interest - i.e., "How in the hot place can they do that?!" or "How come that cutter doesn't self-destruct in thirty seconds?!"

@CuttingEdgeEngineering 3 года назад

Hey mate yeah these earlier videos weren't originally planned for RU-vid and we have had to cover up our workshop radio music to avoid copyright strikes. I don't give any commentary in these earlier vids but got a lot of feedback so all our newer videos have some 😎👍

@johnnyfj100 2 года назад

I watch and enjoy your videos, but I will stop watching if the music continues.

@olisandy0 3 года назад

No music please

@呂學結 4 года назад

基楚

@frankdahorta6735 2 года назад

The music is distracting.

@tomuchfunwithgas846 3 года назад

Love your work. Please, please, please stop with the stupid back round music.

@ethanbowles5773 3 года назад

Yeah definitely not the place to walk bare foot

@heattechnologies3154 3 года назад

Lose the gash music. It's ruining the viewing experience!

@roncartwright4092 4 года назад

Cannot stand the music any more. Good Bye!

@CuttingEdgeEngineering 4 года назад

👋🤣 see ya

@peterantonic6923 4 года назад

Ron Cartwright. Hey Ronnie, if it annoys you so much why wouldn't you simply turn the volume off and enjoy the video? It's not rocket science😳😳😳😳

@englishbob5106 4 года назад

Nice channel nice music nice staffy ( in some vids ). 🇬🇧

@emrfixit 2 года назад

KILL THE MUSIC!

@martynfrench7187 4 года назад

👎Doing a good job. UNTIL drilling. Back off drill before the wippy shaving. Watch your hand never goes past the 9 o'clock level around the spinning drill. Thanks for the video. 🖖

@JayKayKay7 3 года назад

Music sucks

@CuttingEdgeEngineering 3 года назад

well you know something...you suck! haha nah jokes just made me think of Billy Madison. I agree it's pretty shithouse music but we wanted to avoid copyright issues

@JayKayKay7 3 года назад

@@CuttingEdgeEngineering Thanks for the response. I am trying to say no music would be better. Just the ASMR of steel. I like your channel and I love the "Big Iron". So let's just listen to the machines and the work. Take care and bee safe.

@vernondau5686 3 года назад

Videos are good, musics not!

@redacn9148 4 года назад

Respect From Morocco

@CuttingEdgeEngineering 4 года назад

Cheers mate 😎👊💥

@rgmoore 3 года назад

Beautiful work, The great thing about being a maker is that if you don't have what you need, you can make it.

@CuttingEdgeEngineering 3 года назад

Spot on mate! Thanks for watching and commenting 😎👍

@JohnH20111 11 месяцев назад

my thoughts exactly, and it wouldn’t surprise me if Kurtis did the maintenance work on the company truck’s brake rotors and brake drums too

@craigmandall9420 4 года назад

I love that you're machining parts for a lot of the machines i used to work on. It makes the videos very relatable

@sunny71169 3 года назад

Please add my voice to those who want to hear the sounds of the machinery making swarf rather than the robot music. Cheers mate.

@FLAMAGFISHING 2 года назад

KURTIS I'M SO GLAD YOU ARE NOT PLAYING THIS MUSIC IN YOUR LATER VIDEOS, IT'S CERTAINLY NOT COMPATABLE WITH LATHE WORK OR ANY OTHER SHOP DETAILS...

@DCT_Aaron_Engineering 4 года назад

Well you gotta be happy with those results Kurtis. Part came out looking amazingly 👍

@CuttingEdgeEngineering 4 года назад

Hey Aaron appreciate you watching mate! Cheers Kurtis

@kirbyroad5743 3 года назад

Man I love watching the process you use in machining the parts, on these vids. I wish I could spend a bit of time at your shop as an apprentice learning how to do that type of work. But I'm too old and suck at math so I'll have to settle for your uploads.

@quantumss Год назад

OMG, that music sucks.

@sanjaysami4315 3 года назад

I love the ingenuity. Using the left hand turning tool in that orientation to reach the OD !

@lapphan8926 2 года назад

👍

@scotthultin7769 Год назад

6.4K+👍's up CEE thank you for sharing this great video with us all

@OldWahya 3 года назад

Go Go Gadget .... NICE and made me smile. Some real nice work mate. " What do you mean we can't hold that ring??? " Hold my beer ;)

@rupert5390 4 года назад

Sorry I’m a bit taken by your work - why machine this instead of using an original spare part is there a cost saving - may be a stupid question but I though it may be of remoteness I.e. wil take days to get there?

@CuttingEdgeEngineering 4 года назад

Hey mate you're spot on. That component was USD$6K and 4-6 weeks away. We made this for a fraction of the price in 2 days.

@alockworkorange7296 3 года назад

Jesus i should get my.machining done in Australia just knowing the original was 6k most machine shops in the USA wouldnt let it go for under 4500 usd cheapest

@luizantoniorodriguesdossan1919 3 года назад

Assisto todos os seus vídeos, é fantástico o seu trabalho 👍👍👏👏, sou o Luiz Antônio e Moro na cidade de Uberlândia - Minas Gerais - Brasil.

@litoprat7959 3 года назад

Exelente trabajo como siempre

@wjamesm1001 3 года назад

Where do you guys get the prints to make the parts to ? Surely the manufacture wouldn't give them out .

@teterouge1472 4 года назад

How I wish I'd had cameras and technology.... Just the machines(manual)... No disrespect but nothing remotely new here... Standard practice, skill and knowledge learnt from masters

@teterouge1472 4 года назад

Maybe slow the speeds.?.. Tool life and all that...

@dagandreassen8446 3 года назад

This time I gave you the 👎 because of the music. It was better before when you explained everything you was going to do and how you planned to do it. If I want to listen to music 7 then I turn on the CD player or something else. Please go back as you did before. Now it's just like watching a non personal product being made and so many other channels on RU-vid have it already.

@CuttingEdgeEngineering 3 года назад

You might notice by the date/time this was uploaded a year ago it is actually one of our earliest videos (not new) so thanks for the feedback but you're a few months late 😂👍