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TUTORIAL: How to service your front fork, WP 48 Cone Valve 

Benjamin Melot
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I'm showing you in this video how I serviced my WP Cone Valve 48 fork after the Dakar Rally, on my KTM 450 Rally Replica.
I'm using MOTOREX RACING FORK OIL 4W
Keep your bike in a good shape during the lockdown period!

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30 сен 2024

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Комментарии : 44   
@Miquel2909
@Miquel2909 4 года назад
I would like you to do a tutorial on how to open the inner cartridge, disassemble the cartridge and explain what options we have with changing shims, thanks in advance!
@Welsh-Trials-Enduro
@Welsh-Trials-Enduro 3 года назад
Same, a video as described above would be great!
@benjimelot
@benjimelot 2 года назад
Will try to find time to work on it yes
@myride1866
@myride1866 4 года назад
Hi... can you make a rebuild video of WP suspension ROTA SPLIT with EDS?
@richturner6464
@richturner6464 3 года назад
So glad I found your Video Benji, I watched it before I replaced the springs in the forks on my 2021 450RFR. Very helpful. Rode 550km’s on it this past weekend. Forks feel a little too soft in the first part of the stroke and need more rebound I think. What would you do about the softness, more preload or more compression?
@Thomas205XR
@Thomas205XR 4 года назад
Salut Benjamin je suis au lycée henri fertet
@laz288
@laz288 2 года назад
Great video! Helped me immensely on my cone valves. Question: Do you know the preload range? I cannot find it anywhere. I took the fork apart and counted 11-12 full turns in before the threads start sticking out. Unlike other forks where the preload stops at then end, looks like the CV will just thread themselves out and keep turning with no stop. Was wondering what WP recommended for the max pre load turns.
@benjimelot
@benjimelot 2 года назад
Hey mate! Thanks a lot! Well usually it goes from 0 to 4 turns max, never seen a setting list with more than that… But you gotta check the spring length to make sure it’s right (to be adjusted with spacers, measurements includes the spacers…) And yes it stops when you turn all the way to 0, which is counterclockwise if my memory is right (when disassembled, check what does the preload adjuster. 0 is when there is no preload on the spring…
@EyuMichael
@EyuMichael 4 года назад
3:45 I will try my cone valve. just wonder spanner and some special tool (to pressure?)
@benjimelot
@benjimelot 4 года назад
No pressure in these forks ;-)
@senor7857
@senor7857 2 года назад
Something weird happened to me... I noticed that my cartridge (without open it to change oil, because it was serviced 10h ago) it tends to contract.. this is not normal right? Any explanation?
@benjimelot
@benjimelot 2 года назад
Hi, what do you mean by “contract”?
@senor7857
@senor7857 2 года назад
​@@benjimelot I mean the rod goes up without touching it. I think this happens because there is air inside..
@benjimelot
@benjimelot 2 года назад
@@senor7857 yeah, you may have some leaks from the bottom seals…
@nathanshaw3513
@nathanshaw3513 4 года назад
What is that 3 pin tool you used to open the top of the cartridge?
@benjimelot
@benjimelot 4 года назад
Nathan Shaw I have made a socket with 2 pins, homemade 😜
@nathanshaw3513
@nathanshaw3513 4 года назад
@@benjimelot 3:38 I seen that T handled tool more than once 😉... come on help a brother out?? 🤪
@Miquel2909
@Miquel2909 4 года назад
I use this tool. I have bought it on this website, I am writing to you from Spain, I suppose you will find it safe in any distributor in your country. www.dream-machine.net/util-remover-apretar-valvula-conica-compresion-a-presion-wp.html
@nathanshaw3513
@nathanshaw3513 4 года назад
@@Miquel2909 he could be right to be fair, it could be made with a socket. But I'm sure it's a WP speciality tool. Thanks for the reply
@benjimelot
@benjimelot 4 года назад
Nathan Shaw i did make the tool as I didn’t have a real back then, but many brands are making this tool as a 3/8 or 1/2 socket, much easier to use than my old home made one ;-)
@andrewwilson9130
@andrewwilson9130 Год назад
Where do you get seals and bushings for this forks?
@benjimelot
@benjimelot Год назад
Oem KTM ;-)
@andrewwilson9130
@andrewwilson9130 Год назад
@@benjimelot ok thanks😃
@andrewwilson9130
@andrewwilson9130 Год назад
@@benjimelot are they the same as stock forks?
@benjimelot
@benjimelot Год назад
Yes it is as long as it’s a 48mm fork and not a 52 (factory)
@andrewwilson9130
@andrewwilson9130 Год назад
@@benjimelot ok awesome
@MagnusSjoqvist
@MagnusSjoqvist Год назад
Jätte bra! Hjälpte mycket. :)
@MrFritz6940
@MrFritz6940 11 месяцев назад
Much appreciated
@tomasfaure1415
@tomasfaure1415 3 года назад
hey quick question, you said cone valves 48 in the beginning, but your wp stickers says 52? great video
@benjimelot
@benjimelot 3 года назад
Hey mate, it’s only stickers, I had those left and fit it on the fork, that’s it ;-)
@robertsilvarprmotoracing9083
@robertsilvarprmotoracing9083 4 года назад
How much oil in that suspension???
@benjimelot
@benjimelot 4 года назад
Hello, I put 390 ml in it. Motorex Racing fork oil 4W ✌🏻
@robertsilvarprmotoracing9083
@robertsilvarprmotoracing9083 4 года назад
@@benjimelot How much oil in that cartridge???
@benjimelot
@benjimelot 4 года назад
Robert Silva rpr motoracing I filled the cartridge with about 110ml of oil, any extra oil goes away when I compress the cartridge once bled...
@Miquel2909
@Miquel2909 4 года назад
@@benjimelot Thanks Benjamin for the video, I was looking forward to watching a good cone valve maintenance tutorial. As you have reported, it is raid prep, and there is a range for the rest of the disciplines and weight of the pilot. In my case 78 kg without equipment I put 375ml, 4.0 and 488 mm of spring c14 r16, for a ktm tpi 300 for enduro and a very good feeling with this setting.
@flufflongbottom2138
@flufflongbottom2138 2 года назад
thanks for this. super easy. could you please tell what the part numbers are for the bushings and seals?
@benjimelot
@benjimelot 2 года назад
Hello, part numbers are the same as oem WP 48mm forks ;-)
@rogermelling8941
@rogermelling8941 Год назад
Perfect 🙌
@erikbruneskogh2036
@erikbruneskogh2036 3 года назад
Awesome video. Thanks 🙏
@benjimelot
@benjimelot 3 года назад
My pleasure!
@therawlifefamily
@therawlifefamily 3 года назад
What are the part numbers for the bushings? Are they the same as the stock AER48?
@benjimelot
@benjimelot 3 года назад
Sorry for delays bud, yes the bushing are same as stock ones
@apo3011991
@apo3011991 3 года назад
Hi, thanks for the video. Very useful. Where can I buy the special tools for the cartridge? I have the 48 2021 cone valve model. Thanks in advance
@benjimelot
@benjimelot 3 года назад
I've made my own one but I think Motion Pro has it
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