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Twinkly Light Repair 

Hall-O-Gram Creations
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I had two sets of Twinkly lights Christmas light strands that did not work this year when I took them out of their boxes. They are about 3 years old. They are too expensive to just replace them so I decided to try and repair them. I couldn't find much about repairing them online so I thought this might help others.
Turns out on both strands, the small wires that go into the controler were broken inside the insulation. This made it hard to detect. I was able to take the controler apart and solder new wires to the circuit board.

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27 дек 2022

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Комментарии : 27   
@davidpritchard9829
@davidpritchard9829 8 месяцев назад
Hi. I was interested to watch this but was initially disappointed since there isn't much detail in your commentary. You state that you test parts with your multi-meter but don't explain what or how you have tested. However, I see that in your answers to the questions below, you include plenty of detail, knowledge and are clearly a capable person. I therefore wanted to comment in the hope that it will assist you in improving future videos and hope that you accept this as constructive and not as someone trying to be critical. As far as I'm aware, I don't have any problems with my twinkly lights at the moment but I will soon be getting them out and will find out then! I had a similar problem in the past where wires were moulded through a rubber gland and the wires were broken at the stress point. I managed to use a small drill and clear a way through for the wires to be re-fed through the gland. I also used heat shrink tubing to make the gland waterproof and reduce stress at the same point (remembering to feed the tubing on before feeding through the rubber!). Hopefully this is an idea that you can add to your knowledge and make use of in the future. It's great that you share your experiences and I wish you luck for the future. Best regards.
@johnscott3206
@johnscott3206 7 месяцев назад
Thanks for this video but I would appreciate more information on how you located the open break at the LED bulb? I have a string out in a very expensive Twinkly outdoor tree that only lasted one season. The company won’t help since it’s a few days out of warranty. No more Twinkly for me btw!
@calvindrax1710
@calvindrax1710 7 месяцев назад
What was your symptom beside the lights not coming on? Did your LED on control box still light up? On my control box the LED light does not come on and the lights do not work. On my security camera I can see the moment the lights stoped working. Everything was on fine and then just suddenly went off. No trama to the string. I've checked power and swaped the power supply. I will try and open the control box and see if there is power going thru it.
@mrbeeaans6350
@mrbeeaans6350 8 месяцев назад
I really need some help. I have a Twinkly Tree Model TG76P4751P07 It was working perfectly fine, the next day I went to plug it in, nothing happened. usually it lights right up. This time the tree did not light up and the blue and green lights are solid as soon as I plug it in. It won't let me reset the tree, nothing. I've left it plugged in overnight thinking it's maybe something it's doing and still nothing. I really don't want to buy another one of these tree's I've had it for like 4 years but this is the second time I have every actually set it up for the year. Im not sure if it's the power supply or the software of the chip itself that's messing up.
@hall-o-gramcreations4988
@hall-o-gramcreations4988 8 месяцев назад
Ok, let's see if I can be of any help. I've only worked on the strands but the tree should act the same way I think. Solid blue and green light usually means the device is ready to set up but is not connected to anything network wise. If you go to the Twinkly app on your phone you can check to make sure your tree is connected. If the app is showing not connected then try and reconnect by searching for an available device. I had a similar issue for awhile where a strand would disconnect and flash as well. So I had to use my phone app to reconnect the strand but sometimes it wouldn't. So I would have to reset the strand by holding down the controller button for a little over a minute and while still holding down button unplug the strand for about 30 seconds then plug back in and let go of the button. The strand will then reset. Remove the strand from your Twinkly app and then do the setup procedure. You can also connect the phone directly to your phone's Wifi by searching for the trees wifi internal network. I would have to go this route until they changed the firmware to allow better wifi setup. Another thing to check is your home's wifi router setup. Sometimes for no apparent reason the router may decide to not allow wifi access to the Twinkly lights. Check your router settings or unplug your router/modem from wall for a couple minutes then plug back in. Then check lights again. You might even try this step first. Also make sure that the tree is somewhere that it gets a good wifi signal. If it's weak the lights might keep popping off the network on their own at random times. I've experienced this one first hand and took a long time for me to narrow it down and find problem. If you've tried all these then it's possible that the controller is bad but usually when that happens the LED light doesn't work at all. Hope some of this helps. Good luck.
@pgc4147
@pgc4147 Год назад
thanks for the info. I have 2 questions you may be able to respond to based on your work with these lights. 1. from your experience in looking at the construction of the controller, can this thing be left outside all year round or is it bound to get water ingress? I ask this because I put 2 strings into a tree that does not allow retrieval of the lights and the controller are just hanging in the tree. I am considering cutting the wire at the controller, labelling it and rejoining next year in order to protect the controller. Your thoughts? As an FYI I have left my twinklys on the eves trough year round for the past 3 years and they function fine. The controllers in this case are led inside so no risk of weather damage but the lights stay out year round, snow, rain, sun in Toronto. 2. can the wires in a single string between 2 lights be cut and then rejoined or is there some sort of impedance violation that would occur. I ask this because I am assembling a diy twinkly tree which has 3 sections which i want to take apart and the separate sections do not correspond to the ends of the lights. So the plan is to cut and store, then rejoin and assemble. Appreciate your thoughts
@hall-o-gramcreations4988
@hall-o-gramcreations4988 Год назад
Hi, Thanks for watching my video. Let's see if I can be of any help. Twinkly lights are awesome but they're kinda like the Ferrari of light strings. They are really capable but require a bit of care in handling. The only thing that can be easily swapped out is the power adapter at the end. The controller is pretty robust and sealed up from the weather to a degree. The wires from each end go through thick rubber plugs which are also attached into the controller with sealant. The problem I found on two of three strands was that the wires on the string side had broken inside the insulation right as they exited the rubber plug. This point took all the flexing of the string on one side and weight of the controller on the other. The lights would then work intermittently or not at all. The fix I did in the video worked very well. Both strands were outside through two storms we had here in Ohio in December that turned from hard rain to freezing rain, ice, snow and bitter cold. Not quite like you have up there in Canada. Toronto is a beautiful city by the way. Officially, as for cutting the wires, I don't recommend doing that because of the way these lights work. Cutting also voids any warranty. That being said, it could be done if you're careful. The more places you cut the more possible failure points you introduce into the system, however. To the best of my knowledge, here is how the thing works. The wiring on Twinkly lights work different than a conventional strand. The wiring works more like a network cable with each led controlled by a chip at its base. Each light on the string is actually 3 leds (RGB) in one white cap. The controller sends out the data for the entire single frame to the whole strand on the two wires (+5V, Ground) . The fluctuations in the voltage determine the data being sent. Without a separate timing clock line being used, the timing of the pulses from the controller to each of the lights is critical. The first led strips off its particular instruction set for that frame (first 24 bits of data, 8 bits Red, 8 bits Green, 8 bits Blue, I believe) and sends the rest of the data to the next led. Each led does the same and repeats down the entire string. Then the process keeps repeating itself and is all timing based. The process is slow in computer terms but fast enough to give a frame rate that is enough for our eyes to see comfortably. Changing the circuit much may alter the way it functions since frame rate is what you're going for here. You could cut the two wires between the controller and the first led and put in a weather proof connector that would allow you to take the controller inside when not needed. Just make sure to have a good connection and keep plug end dry and rust free. Another option is to wrap the controller in weatherproof tape or use the bag method. Take two heavy duty zip lock freezer bags. Put one inside the other. Cut a small hole in the bottom of the bags and carefully feed the light string through the hole from inside until controller is inside bag. Cut another hole on side of bag. Feed the power wire side of controller without power supply through hole. Silicone the holes in bags to make them waterproof around wires then zip lock both bags closed. Should keep the controller from direct contact with elements. I have not tried to break all three wires at the same point like you said for the tree but theoretically it could be possible. You would need to have your wires clearly marked and use good connectors. Because of the way these lights work as a whole, extra resistance in the circuit may cause visible timing changes and the lights use voltage changes to determine color changes. I have repaired breaks in the wires coming from individual leds and had no problems so I would think you could break the strand at all three wires with a three wire disconnect but I can't guarantee it. I would try to keep breaks to a minimum if possible. I hope all this helps. I'd be interested in how you come out. Good luck.
@pgc4147
@pgc4147 Год назад
@@hall-o-gramcreations4988 thanks for your most informative response. i made 2 christmas tree cutouts using coroplast, the tree being in 3 sections and mounting 1200 lihgts and 1000 lights respectively. in order to bridge the sections, i had to cut the twinkly wires and rejoin with a waterproof plug. no problems with this; the lights worked fine. these trees get stored in the garage out of season. as for my lights which are permanently mounted on my tree, i did cut the wire just after the controller and plan to rejoin the controller next dec with a connector. i dont know the result of this one yet. by the way, i use in addiction to the regular twinkly lights, the twinkly pro lights. these are larger lights and the wiring much thicker and robust. control of these is by a 6 channel controller one purchases separately. i have dragged the pros around the roof, put them on tension vertically with a criss cross roof/ground pattern and all ok. i dont think i could do this with the regular twinklys thanks again
@urosbe
@urosbe 8 месяцев назад
@@hall-o-gramcreations4988 I have used Twinkly Dots 60 USB version (the shortest string available) to light up a star on the top of 8 meters Twinkly tree (here is a video of final result: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-v1M_AZMngTc.html ) Dots 60 has power supply with USB connector, meant to be used only indoors. The last Christmas I have sealed the controller in waterproof housing since it was exposed to the weather up there at the top of the 8m pole, but I have soon realized there is almost no WiFi signal up there. For this season I have decided I will open the original controller and extend the wires, so I can have controller at the ground. The dilemma is that I have to extend the cable for +7 meters. Do you think it will work or there will be too much impedance violation?
@urosbe
@urosbe 8 месяцев назад
I have done the extension with 9m UTP 5E cable on Twinkly Dots 60 and it works! I have opened the controller, cut 3 pin wires and rejoin with extension cable between. UTP cable has 8 wires (4 pairs), so I have used 3 pairs (1 pair for each Twinkly contact).
@BigLittleDog809
@BigLittleDog809 7 месяцев назад
Hey man, how did you manage to open the casing of the controller? I’m trying to fix mine but it seems impossible to open
@jillcurtis3890
@jillcurtis3890 7 месяцев назад
It was very hard for me to open but it can be done. I used a small flathead screwdriver to pry it open.
@GeekNetworkDK
@GeekNetworkDK Год назад
Hi, do you know if it Will still work if i Cut out deffective LEDs? I Cut a 600led in 5 pieces while trimming a bush, and was hopeing to be able to save most of the lights 😅
@hall-o-gramcreations4988
@hall-o-gramcreations4988 Год назад
5 pieces, that's a pain, huh, sorry to hear about that. Let's see, well if it was just the wires between the bulbs that was cut you may be ok. If the bulbs themselves were damaged might be an issue. What I'm not sure of is how each led is addressed meaning that each RGB led in the string is told in sequence what color it is supposed to display by reading the next frame of data that is being sent from the controller and the next led does the same and so forth down the string until the end of the frame is reached which should equal the total amount of leds in the string and then the controller sends out the next frame and on and on. The system is in balance when length of frame sent equals total amount of leds in the string. The system is voltage based it appears and resistance introduced into the string needs to be as minimal as possible. If you have 5 pieces of the strand cut between the leds and you know which piece went where on the string then it should be just a matter of carefully reconnecting the wires to the correct wires from the strand and soldering them and sealing them up. The wires on the broken part have to match the correct wire from the strand or it won't work. If you're not sure then temporarily connect them, test it and if it works solder and move to the next piece then on down the strand. What I'm not sure about exactly is how the leds are addressed on the string meaning if the address of the leds is hard coded into them or not. If they are then each cut section will need to be on the strand in a specific order. If not then the leds would be flashing in wrong order on the strand. My guess is that the system is not that smart. By that I mean that most likely each led doesn't have a specific address hard coded on it. This way the leds just pickup their color information from the frame sequentially as it comes down from the controller. This way no matter what order the 5 pieces went back together they would work because their order on the string is determined by placement as they are attached to the string. This brings me to my last point which is that I'm not quite sure how the controller determines the end of the frame. Normally a frame consists of the color data for all the leds on the string. The controller knows that there are 600 leds on the string and it sends out a frame of data for 600 leds. By the time the frame has reached the end of the string and the last led lights the controller sends out the next frame. Basically the controller waits a certain amount of time for the frame to reach the end then sends out the next frame. This is done in a fast enough way so you don't really notice the delay. If say half the strand were missing the frame would get to the end and then there might be a noticeable delay before the next frame is sent out. If all 5 pieces are put back but defective leds were cut out and bypassed as long as wiring was right I don't think the delay would be long enough to notice. I don't think the system is smart enough to wrap around meaning that if there were extra data for missing leds in the string that that data would wrap around to the beginning of the string. I think the string is just a one way street starting out from the controller and then progressing down the string. Uf there is extra data at the end it is just ignored. Well good luck. I'd be interested to find out how it goes. Sorry if my answer is too long. I tend to be long winded sometimes.
@GeekNetworkDK
@GeekNetworkDK Год назад
@@hall-o-gramcreations4988 damm, i know that there is atleast 4 leds i Cut… but i Think i Will try and Cut them out, and see if i have flickering when choosing a solid colour
@reyesmontemayor6998
@reyesmontemayor6998 9 месяцев назад
@@GeekNetworkDKwhat ended up happening with this problem? At the end of last years season a rabbit chewed through my strand. All 3 wires were affected. The chew mark was so close to the bulb I don’t think I can splice, connect, and seal. Was wondering if it would still work if I cut out one led.
@GeekNetworkDK
@GeekNetworkDK 9 месяцев назад
@@reyesmontemayor6998have not looked at it yet... its a big project, and i havent had the time :)
@hall-o-gramcreations4988
@hall-o-gramcreations4988 9 месяцев назад
It theoretically should work with one led cut out depending on where it is. LEDs appear to be addressed by their physical location on the strand. I don't think they're hard coded in on each bulb. The controller sends the data down the strand with each led stripping off the last instruction and then passing it on to the next led. There should be just enough data to reach the end of the complete strand. What I'm not sure about is what would happen if there were fewer leds present than the original strand had. The last instruction might just be ignored and cause a slight delay or overlap. I don't think it wraps around in a bidirectional way so it most likely gets ignored then the controller sends out the next string of commands and it repeats. I don't think the controller is smart enough to realize less leds as long as the strand is wired up properly. I'm interested in how it goes. Good luck.
@SkysharkMediaAerialImagery
@SkysharkMediaAerialImagery 7 месяцев назад
Hi. Does soldering the snapped cable together restore full function
@hall-o-gramcreations4988
@hall-o-gramcreations4988 7 месяцев назад
Hi, Yes, I've had to solder several sets with broken wires. As long as the correct wires are soldered together and then weatherproofed against the elements with silicone or tape they seem to be fine. If the wires are cross connected or shorted in some way you will get some crazy results. But if the wires are connected correctly it should be fine. Now if the controller got zapped when the wires broke it could require replacing controller but I haven't had any controllers be bad.
@dartmouthdude
@dartmouthdude 3 месяца назад
@@hall-o-gramcreations4988 How do you know which wire is which for soldering together?
@felico32_45
@felico32_45 8 месяцев назад
Hello, i don't know if someone can help me but i have a problem with my twinkly flex (i know that it's not what is in the video but because it's the same controller i think it's working the same way) and the problem is that one day the twinkly flex just stopped working and told me it was reseting (after i saw what the colors meant on the internet) i know that it's not normal for it to reset for a couple of days. I ended up contacting the twinkly assistance and after a couple of emails they send me a new one. Very professionnal. But i don't want to trow it away because i could use it elsewhere (all the LEDs are working they just don't light up) if you could help me with that i'll be very happy. Thank you for you time anyway (if you could help or not)
@hall-o-gramcreations4988
@hall-o-gramcreations4988 8 месяцев назад
Not sure if I can be of much help but I'll try. I had a strand that wouldn't connect to wifi or phone. I first unplugged my home router for a few minutes then plugged it back in. Sometimes the router will drop a device if signal is weak for awhile. It won't allow it internet access or respond to that devices IP address. I think that was issue with mine. I finally brought the stand into the room next to router, reset the strand and I was then able to connect to the strand. I moved it back where it was and moved router a little closer to it and that worked. Before that I was resetting it every couple of days. It could be that firmware may need to be updated on your Flex too. Could also be that transmitter/receiver in that controller may be weak or be going bad. Also if the signal is weak it can be overpowered by a more powerful wifi device nearby. Try moving strand. There is really nothing with the light end of the device that should be making it reset. Most likely something to do with controller. One other thing to check is that the controller button is moving freely. Not jammed in some way by dirt etc. If the button is being held down with debris that could also make the strand reset. Controller might think you might be holding button down all the time. Hope some of this helps. Good luck.
@felico32_45
@felico32_45 8 месяцев назад
​@@hall-o-gramcreations4988 hello, thank you for you time and i actually turned off my router 2 days ago let it sit off for 5 minutes, and then turning it on (not for my twinkly originaly) but that's one thing done. Other than that after contacting the assistance of twinkly they told me it was a hardware problem and that they couldn't do anything to help me and that they will send a replacement. I don't know if that's true but i will still try to check things within the app and the light. I will still investigate to see if anything is blocking the buttons even if it seems like there is nothing. And again thank you for your help (i don't know if you can maybe add some information to what you said before with the new ones i gave you now. 😉)
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