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Valve machining with lumps of forged carbon steel - Cnc lathe , Vertical lathe, Turning 

JamesPark_85 Machining TV
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This part is 10inch control valve.
Material is forged carbon steel.
#metal #cnc #lathe #fanuc #korea #work #job #cncmachine

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22 авг 2024

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Комментарии : 56   
@fredrikbreivald388
@fredrikbreivald388 3 месяца назад
Hand writing G code on the fly like a boss!
@Rubbernecker
@Rubbernecker 2 месяца назад
Or looking at a sheet of paper and punching it in.
@paul5683
@paul5683 Месяц назад
​@Rubbernecker I would say a little bit of both. We used to keep cheat sheets at the machine that would have what was a functional program written in black and white. Then by using an existing written program in the control one could easily adapt that program to what your new part requires. The nature of most cnc programs is that there are a lot of start up sequences that have to be included in an exact manner or the machine just will not even start. No problem with it crashing because it was showing an error code before the spindle came on or any slides were even moving. That's where the cheat sheet was handy because you could go from the very beginning of your new program and compare to what was written on the cheat sheet to determine where the mistake was made. But for the most part all you had to do was change the starting size and then the geometry of what you want to end up with, that was what was in your g71 line. G70 being the roughing cycle and g71 being the finish cycle. G72 and g73 were the boring settings for the turned part.
@BLenz-114
@BLenz-114 17 часов назад
@@Rubbernecker Even if that’s true, the button punching speed was impressive. Clearly someone who’s been doing it for years.
@jimsvideos7201
@jimsvideos7201 3 месяца назад
Thank you as always for taking us along!
@BruceBoschek
@BruceBoschek 3 месяца назад
James, you are truly an artist! Watching you enter code in is like watching a great orchestra conductor. Thanks for another great video.
@GLAJMAN
@GLAJMAN 3 месяца назад
There is something very cool about forged chunks of metal :). Thank you for the vid.
@randypiper7485
@randypiper7485 2 месяца назад
I was gunna say, this guy must be a boss level haha, Because I only know certain codes. But not how to design the code program needed fit from scratch. Lol, that's dope!. I use to run a Haas VF2 for a couple of years. Fun gig.
@Zappyguy111
@Zappyguy111 3 месяца назад
Holy crap those metal forgers are good at their work. You want 450Ø × 450H? I've gotcha mate.
@user-cl4sf4mp5d
@user-cl4sf4mp5d 3 месяца назад
Great job man The coding was so impressive
@ThomasGriffin-zn1rr
@ThomasGriffin-zn1rr 3 месяца назад
Wow VTLs have came a Long Long way from the 1948 Do'ories VTL I worked around 20yrs ago , these are Way more faster & efficient than WW2 technology ! Thanks
@SirHackaL0t.
@SirHackaL0t. 3 месяца назад
‘Groove here’ *starts the Saturday Night Fever dance*
@catsmr
@catsmr 3 месяца назад
Thanks for the explanations!
@Xris-FJ1200
@Xris-FJ1200 3 месяца назад
Many thanks for this new video xris
@ronsullivan132
@ronsullivan132 Месяц назад
Brings back memories, except I had a 60 inch chuck and would do pump castings that will fill the entire swing. OM machine
@declangraham1864
@declangraham1864 3 месяца назад
The CNC Stanley Cup!
@ColKorn1965
@ColKorn1965 3 месяца назад
Very good surface finish my friend!☺
@matthewcornelius5862
@matthewcornelius5862 3 месяца назад
That 21i-TB should have Fanuc’s first version of Manual Guide I installed or at least have the option for it. But seeing that the colors have been switched up using the parameters and you have memorized the “shift” key for typing code, no amount of proof showing its capabilities has ever made me be able to convert the “old school” crowd. It’s first version was super capable but lacked peck grooving cycles for chip evacuation. Either way, with the implementation of some simple macro b you can create your own canned peck grooving cycles and so much more, plus have 3d simulations on that screen giving you real time feedback of what the controller is going to do all while displaying the actual position values and tool geometry. And it had crash detection. Also it will simulate traditional g-code program showing you potential errors in that code as well.
@descent815
@descent815 12 дней назад
Good job. I do have one question as to why on the jaws of the machine did you not put some kind of insert so when you clamped down the product it didn’t gouge or put gouges where the clamps tighten down on the project so that you don’t have those gouges? Is that not something you’re worried about at all because you want to redo it over again or what?
@7-BitesPatrick
@7-BitesPatrick 2 месяца назад
I thought you were typing an email on that thing-ie. 😂
@brianpreston8483
@brianpreston8483 3 месяца назад
I ran a bullard very similar, differelnt controls. I always liked it
@LANless
@LANless 3 месяца назад
Super cool, thank you for sharing!
@hinz1
@hinz1 3 месяца назад
Toolpath simulation available, on that Fanuc? Otherwise I find it rather scary, to run hand g-code directly, especially on such a monster machine. My old Fanuc3T sucks particularly hard in that regard, if you forget a "." it thinks 0.001mm instead of mm ;-/
@paulmoloney5569
@paulmoloney5569 3 месяца назад
Nice work as always
@fupersly
@fupersly 3 месяца назад
Thank you for sharing. Would it be possible to show how you center the work item? Always curious with castings and forges
@warehouseman6325
@warehouseman6325 3 месяца назад
Very nice job
@olukayodeokunowo4631
@olukayodeokunowo4631 2 месяца назад
Great! Thank you for this great video more grease to your elbow
@ypaulbrown
@ypaulbrown 3 месяца назад
what would Lumpy Rutherford have to say ???? ''Gee Beaver.....that is massive, Right Wally''
@Woodnsmoke
@Woodnsmoke 2 месяца назад
Thanks for sharing! Do you have to babysit the machine all the time? I imagine some of these cuts take forever if you just gotta wait on them? 😅😅
@alansawyer1219
@alansawyer1219 2 месяца назад
Play nicely
@Smallathe
@Smallathe 3 месяца назад
Very impressive 😄👍
@CraigLYoung
@CraigLYoung 3 месяца назад
Thanks for sharing 👍
@BobBeatski71
@BobBeatski71 3 месяца назад
With such large pieces of metal, do they need to be set aside to cool between processes or can you run cuts from start to finish without a break ?
@Awfultyming
@Awfultyming 3 месяца назад
Awesome video. Can you show inspection? Thank you for sharing
@user-nt6up9vu9d
@user-nt6up9vu9d 2 месяца назад
Внутренний диаметр на стенке сделали, а полом по "черному" в ЧПУ поставили зафиксировав по не отработанному!??? Почему не сразу???
@Chris_L.
@Chris_L. 3 месяца назад
Why do some operations need cooling fluid and others do not? It all looks quite warm.
@IsZomg
@IsZomg 3 месяца назад
5:58 I can hear those chatter marks lol
@Jack_Rabbit71
@Jack_Rabbit71 3 месяца назад
Worlds slowest tool changer ever!
@paul5683
@paul5683 Месяц назад
We didn't even have tool changers on our cnc lathes. Cutting 4 inch diameter S7 we could only take a little more than the tool nose radius for a depth of cut so our cycle times were pretty long. Using a quick change tool holder like the Aloris brand, we would find that our tool offsets held very well as long as you didn't crash the machine. S7 was hard on the carbide so making sure that there was fresh inserts in the tool holders was key to success.
@MegaRich7
@MegaRich7 3 месяца назад
Bit risky when you're not chucking onto the part securely and taking 5mm depth of cut when the part is that long. Look after yourself.
@FrancisoDoncona
@FrancisoDoncona 3 месяца назад
How come no one cleaned up the floor, good help is hard to find.
@rosewhite---
@rosewhite--- 3 месяца назад
I never wanted to try run a vtl as I can't understand how tall parts can be gripped securely!
@bobdickweed
@bobdickweed 3 месяца назад
Great to see you back with a video man, Thanks for sharing your skills
@MalcoJack
@MalcoJack 3 месяца назад
서건 소재에 적혀있네요 korea haha
@MurlWatne-io2bo
@MurlWatne-io2bo 3 месяца назад
Why do they call them lumps?
@davidwoodcock139
@davidwoodcock139 2 дня назад
Could have done that in a lathe
@bdude92
@bdude92 3 месяца назад
Any way to reduce the chatter on the button insert tool?
@christopherskipp1525
@christopherskipp1525 3 месяца назад
Can one machine magnesium?
@BLenz-114
@BLenz-114 День назад
With lots of coolant, probably.
@christopherskipp1525
@christopherskipp1525 День назад
@@BLenz-114 Thank you.
@matthewryan3380
@matthewryan3380 3 месяца назад
Shitty finish on it
@noodles7011
@noodles7011 3 месяца назад
are all your machines Fanuc? After 30 years of being a fabby im learning CNC now on a Fanuc run Mill. Your videos are great because I understand the operating system
@jamespark_85machiningtv
@jamespark_85machiningtv 3 месяца назад
All machines are fanuc.
@paul5683
@paul5683 Месяц назад
Most of the older g code / m code controls operate similarly. All of them need a little start up sequence to tell the machine what you are doing like are you working in metric or sae, which direction you want the spindle to turn , do you want coolant, etc. Once you learn and recognize those pieces of the program you can read almost any program just like a different language.
@michaelhamilton3778
@michaelhamilton3778 3 месяца назад
There is a true risk taker……😶🫵🏼💥🦿🦾🫵🏼
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