I didn’t want to pay a mechanic $800 to replace the exhaust and u-joint bellow so I found the manual and did it myself. This video is for informational purposes only and you should consult a pro if you have issues.
Here are the parts and places I ordered from. I'm not sponsored by these companies, I just shopped around to find the best deal. Marine parts source is in Tennessee and shipped super quick. Leaders RPM has their store within ebay and also shipped super quick. All parts appear to be OEM and not fakes. I used all OEM parts.
PART Part # QTY Price
Seal for water hose 3852560-6 1 $2.89 Marine Parts Source www.marinepartssource.com-
Thrust washer 3852697 2 $2.09 MPS
Thrust washer 3852558 2 $3.99 MPS
O-ring 997368-2 2 $1.25 MPS
Grease 828250 1 $6.19 MPS
Lock nuts 3853329 6 $3.29 MPS
O-ring for water tube 983513 1 $.49 MPS
Exhaust bellow 3850426 1 $41.52 MPS
Sealant/bellow adhesive 1161099 1 $8.94
I bought 92-86166Q1
U-joint bellow 22197130 1 I paid $51.47, but they are $70 now
Alignment tool 3851083 1 $39.59
Grease for shaft splines 802867q1 1 $12.94 Amazon - a.co/6KnYykK
I used wheel bearing grease for the u-joints and gimbal (make sure you use your hand to rotate the gimbal bearing) - a.co/ajbmilM
Universal joint shaft splines lubricated with mercury/mercruiser extreme grease - 92-8m0071838, 802867q1
I applied a dab of oil to the two o-rings on the shaft
Pivot boss friction washer I put volvo grease (828250) on them but be careful, they have a sticky side and if you get grease on them they don't stick.
I used bellows adhesive for the u-joint bellow but NO adhesive for the exhaust bellow
The biggest pain was the pivot bolts. Maybe trying breaking them free before you take the drive off?
5 июл 2024