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VW T3: Dash Removal for Heater Core Replacement 

Thomas EXOVCDS
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9 фев 2014

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Комментарии : 89   
@andysurridge6614
@andysurridge6614 10 лет назад
Still dreading removing the heater blower but your video makes me feel I'm not alone. Very informative, thanks.
@EXOVCDS
@EXOVCDS 10 лет назад
Andy Surridge It looks worse than it is!
@EXOVCDS
@EXOVCDS 10 лет назад
4:54 says "4 Phillips screws hold the housing against the body"... it's actually supposed to be 6. One was missing and one was broken / rusted off. Those missing ones were between #1 & #4 and #2 & #3. I'm sure you will find them when it comes time to do your own Heater Box Removal. :-)
@ildioladro
@ildioladro 8 лет назад
we are doing this work in these days. i hope that everything goes wells. thank you for your video man from italy
@EXOVCDS
@EXOVCDS 8 лет назад
+ildioladro Thank you for watching!
@hddm3
@hddm3 10 лет назад
that's a bigger shop than I thought! sounds like you have a great place to work. I hope I can find a place like that
@EXOVCDS
@EXOVCDS 10 лет назад
We could probably have twice as many Techs working here... the room is there, we would just have to organize the shop better. The up & down swing of how busy we are, is what makes hiring 3 more guys an issue.
@hddm3
@hddm3 10 лет назад
ya atleast you've got a nice stable place. take care
@EXOVCDS
@EXOVCDS 10 лет назад
hddm3 Where are you looking? If you have iATN access, look though the classifieds or post in the classifieds. Thanks for increasing my viewer "viewing & posting" statistics by 10% today! :-)
@hddm3
@hddm3 10 лет назад
no problem. I do have access. im in Indiana. ill look there and see. thanks
@hddm3
@hddm3 10 лет назад
***** in this video you would kiss me if you had that cordless ratchet! hahahahaa
@joeshea2937
@joeshea2937 10 лет назад
Thank you much for all of your videos by the way!!
@EXOVCDS
@EXOVCDS 10 лет назад
Thank YOU for watching & taking the time to comment!
@Gnarlodious
@Gnarlodious 8 лет назад
I'm going to have to do this soon so thanks for the info on how much work it is.
@EXOVCDS
@EXOVCDS 8 лет назад
+Gnarlodious Let me know if you run into any issues.
@simontomkinson533
@simontomkinson533 7 лет назад
I am also doing this cool upgrade to the fan speed controller switch... I will let you know how it goes
@EXOVCDS
@EXOVCDS 7 лет назад
Simon Tomkinson Cool upgrade!
@sam111880
@sam111880 6 лет назад
Anyway this video was good to know where to look as my first time ripping one out. It was much harder because i forgot alot of steps now it would be easier based on the model doing.
@EXOVCDS
@EXOVCDS 6 лет назад
sam111880 thank you for watching! Here's a newer video: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-o-Z6mOAa_hI.html
@treblarefils
@treblarefils 10 лет назад
gotta love the sunflower haha
@EXOVCDS
@EXOVCDS 10 лет назад
It's also scented.
@type2523
@type2523 7 лет назад
Nice plant 🌱
@sam111880
@sam111880 6 лет назад
Nice demonstration on what it takes to remove dash on this model. I have been thinking other then evaporator , heater core , or vent door/blend door issues. Is there any other time when one would ever need to completely remove the dash in repairing a vehicle. I get removing instrument panels ,radio , hvac controls , ...etc components on the dashboard are pretty common. But removing the whole dash seems only necessary if your fixing a hvac unit under dash i don't see many other times when it would occur other then this situation.
@EXOVCDS
@EXOVCDS 6 лет назад
sam111880 Brake booster, wiper motor / linkage / washer hoses... might be the only other times.
@ImyurZero
@ImyurZero 10 лет назад
There it is haha. That one seems a bit less complicated than some though. I have to do mine in an A3 jetta, dreading it.
@EXOVCDS
@EXOVCDS 10 лет назад
It is an easy job that only gets complicated when extra switches & wiring are added. The A3 isn't that bad either, I'm sure you'll have no problems doing it!
@n6y6h6
@n6y6h6 9 лет назад
Thanks for the information and sharing.. Best regards from the netherlands.
@EXOVCDS
@EXOVCDS 9 лет назад
n6y6h6 Thank you for watching & taking the time to comment!
@Antoine_Tremblay
@Antoine_Tremblay 11 месяцев назад
Great video. Thanks! Does the blend door have to be foamed?
@EXOVCDS
@EXOVCDS 11 месяцев назад
For best sealing / performance... yes. brickwerks.co.uk/product/heater-box-foam-kit-t3-all/
@Anomalous-Plant
@Anomalous-Plant Год назад
So scared of doing this, but the heating isn't working well, the fan makes terrible noise, interior lighting isn't wired up and the seat heating is also gone. Someone at some point switched the steering column from right to left and I have no idea what I'll find. Should it be possible to check everything with original wiring diagrams? Also, the stereo is gone and I would like to fit in a new one. It's my first time doing something like this. I hope I can somehow figure out how to solve all those problems.
@EXOVCDS
@EXOVCDS Год назад
Factory wiring diagrams ca be helpful... but you will probably still have to figure a lot out yourself.
@DanTheManIOM
@DanTheManIOM 4 года назад
Is there enough room in the blower box to fit an Air conditioning "radiator" (not sure what it is called) to get AC in the FRONT of the bus ? my 85 as the coil way in the back...
@EXOVCDS
@EXOVCDS 4 года назад
No, no room in the box.
@joeshea2937
@joeshea2937 10 лет назад
Your gas tank vid was also helpful....
@EXOVCDS
@EXOVCDS 10 лет назад
Thank you.
@mikeraphone9317
@mikeraphone9317 6 лет назад
in a 91 there are at least 6 two come out at the inside top phillips two come out by taking off the plastic grille in front and remove from outside front the other 2 are nuts that are inside at the bottom. anyone know if there are more
@EXOVCDS
@EXOVCDS 6 лет назад
This one is a later van... 89 to 91 ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-o-Z6mOAa_hI.html
@ApexHerbivore
@ApexHerbivore 8 лет назад
Great vid mate. thanks :) I'm halfway thru this job myself, last thing I've got to remove is the heater matrix hoses. Did you drain any coolant off before starting the job? Expected more fluid to come out.
@EXOVCDS
@EXOVCDS 8 лет назад
+BobSkiz1 No, I just camp the hoses and try to catch as much as I can in a container or rags.
@ApexHerbivore
@ApexHerbivore 8 лет назад
+Thomas EXOVCDS cheers for the quick response. I was a bit worried coz there's so much wiring underneath. Looks like I'm buying myself some hose clamps this weekend. ps I'm not a mechanic, just like doing as much as I can myself. Thanks again fella
@BananaSplitzh
@BananaSplitzh 5 лет назад
How did you remove the safety bolts (rounded on steering column)?? The hardest part missed :(
@EXOVCDS
@EXOVCDS 5 лет назад
Knock them free with a chisel or use bolt extractor sockets to bite the outside edge. It might be shown in one of my other dash removal videos.
@simontomkinson533
@simontomkinson533 7 лет назад
is there a reason why you did not disconnect the control cables directly from the heater blower unit?
@EXOVCDS
@EXOVCDS 7 лет назад
Simon Tomkinson It's easier to remember where they go when you leave them attached.
@gordonblues843
@gordonblues843 2 года назад
Do you think it's possible to flush the heater core without taking it all out?
@EXOVCDS
@EXOVCDS 2 года назад
Remove the spare tire and disconnect the two heater hoses that go into the vehicle... you can flush through those hoses.
@gordonblues843
@gordonblues843 2 года назад
@@EXOVCDS brilliant thx
@carlbs11
@carlbs11 9 лет назад
What was that short loose black wire coming out the back of the main connector?
@EXOVCDS
@EXOVCDS 9 лет назад
***** At what point in the video (minutes)?
@carlbs11
@carlbs11 9 лет назад
***** blower fan power wire @ 8:55. Or is it an illusion and the wire actually extends somewhere?
@EXOVCDS
@EXOVCDS 9 лет назад
***** Yes, sorry... red/blk wire. Needs to be removed from the switch plug, since the wire can not come out with the heater box assembly (if you leave it attached to the switch). Make sure to mark the slot location, so that you put the wire back in the correct place.
@carlbs11
@carlbs11 9 лет назад
***** Thanks man. Van is outside in MN Winter, so have to wait till Spring to do this. Is it really a half hour job? Wonder what the dealer's book say's? Four hours?
@EXOVCDS
@EXOVCDS 9 лет назад
***** The video was edited... dash can be removed within 1 hour, but then you need to deal with whatever it is that needs fixing (heater box / core, cables etc.), so yes, can turn into a 3+hr adventure.
@user-fi3up1tv7t
@user-fi3up1tv7t 5 лет назад
Я понял, вещь нужная, желательно оставить на месте, а я хотел Ее выкинуть, чтобы не замедляла поток воздуха. Спасибо, с меня лайк и подписка.
@EXOVCDS
@EXOVCDS 5 лет назад
Я не знаю, насколько это важно. Может быть, немного меньше тепла?
@user-fi3up1tv7t
@user-fi3up1tv7t 5 лет назад
В смысле, немного меньше тепла? Так что лучше её выкинуть?
@EXOVCDS
@EXOVCDS 5 лет назад
@@user-fi3up1tv7t Я позволю тебе решить
@user-fi3up1tv7t
@user-fi3up1tv7t 5 лет назад
Мне кажется что эта жестянка реальный тормоз для потока воздуха. В других авто я такого не встречал. Попробую без неё. А вам спасибо за диалог.
@EXOVCDS
@EXOVCDS 5 лет назад
@@user-fi3up1tv7t дайте мне знать, если заметите разницу в жаре.
@joeshea2937
@joeshea2937 10 лет назад
May I ask what year that bus is?
@EXOVCDS
@EXOVCDS 10 лет назад
No... just kidding! :-) 1984
@shadowwolf74
@shadowwolf74 10 лет назад
Wow, that wiring is a cobbled mess. It's a wonder any of it works...
@EXOVCDS
@EXOVCDS 10 лет назад
We always try to test everything before taking things apart... cuz you always get that one guy that says: "It was working fine before you touched it!". I was more worried about something running across my hands while pulling it all apart! LOL
@user-fi3up1tv7t
@user-fi3up1tv7t 5 лет назад
Не пойму, зачем под радиатором жестянка с дырками?
@EXOVCDS
@EXOVCDS 5 лет назад
воздушный дефлектор также замедляет воздух, чтобы он мог больше нагреваться
@boketto888
@boketto888 8 лет назад
looks a pig of a job. my heater bearings are whining is there any way to oil them without taking the whole dash out?
@EXOVCDS
@EXOVCDS 8 лет назад
+Sam Tyson From the looks of the video... there doesn't seem to be an easy way to get at the motor without removing the dash.
@boketto888
@boketto888 8 лет назад
+Thomas EXOVCDS Ok cheers for the reply. I've seen a post with a picture that looks like they drilled the front panel and heater box and motor and sprayed wd40 in?
@EXOVCDS
@EXOVCDS 8 лет назад
+Sam Tyson Well in that case (for people who don't mind drilling), sure... that will work. :)
@boketto888
@boketto888 8 лет назад
yea dont know if i fancy that tbh my bus has enough rust problems without causing more lol
@louisvanrijn3964
@louisvanrijn3964 5 лет назад
As you can see the "T3 instrument panel" is not designed, it is - Darwinistic- evolated in VW design shop, in time by several teams, not working together. I can't distinguish separate functional units which can be changed quickly by loosing some steel clips and connectors. I see no design strategy for quick placement of the dashboard. I don't see a well supported wire loom with branches. It is an entangled mess.. meine Herren! Bitte! VW- engineering did not learn a lot in time; the T5 has still electrical problems caused by copper-fatigue in the wire-bundels to the doors, this causes the most erratic problems. For instance: you close the door (key is in, engine off) to walk around and unload baby in the rear: car lockes all doors instantly. Car locked, key inside, baby inside... See Wiki over this topic. Good engineers can be found, but "offenbar" you stumble over managers without ears at VW.
@joeshea2937
@joeshea2937 10 лет назад
Thanks for the info... Im installing Front, In dash A/C in mine and this is my first step and so I am researching all that I can find before beginning As a side not, ... Im just realizing that i am logged into RU-vid as a friend of mine, on his account... Ooh well... Anyway, Heres the link to the thread that I started on TheSamba: www.thesamba.com/vw/forum/viewtopic.php?p=7162205&highlight=#7162205
@EXOVCDS
@EXOVCDS 10 лет назад
That'll be quite a project!
@joeshea2937
@joeshea2937 10 лет назад
Indeed...I wish there was a video on that process :-)
@tomsky19
@tomsky19 11 месяцев назад
A vízjelet tehetnéd valamelyik sarokba. Nagyon zavaró a videó közepén.
@EXOVCDS
@EXOVCDS 11 месяцев назад
Watch my new videos... no watermark.
@Deafjustin
@Deafjustin 10 лет назад
messy wiring!!! and bad master brake?
@EXOVCDS
@EXOVCDS 10 лет назад
Very messy wiring... I will try to make it look better when I put it back together. Rusty brake components, but they still work... lots of moisture has been getting into the van.
@Deafjustin
@Deafjustin 10 лет назад
This is Van from 1984 or 1983
@EXOVCDS
@EXOVCDS 10 лет назад
I'll let you know tomorrow... I think it's an 85 or 86.
@Deafjustin
@Deafjustin 10 лет назад
VW van strong body than US vans weak body
@EXOVCDS
@EXOVCDS 10 лет назад
Justin Vancouver You were right, it's an '84!
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