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2.0 TDI Timing belt & water pump replacement - 2004 Audi A3 

DIYDaly
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How to Replace the timing belt and water pump (inc tensioner and idlers) on a 2004 Audi A3 2.0 TDI BKD Engine Code. Same procedure applies for various other similar engine codes for the 2.0 TDI & this engine in various other models.
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2.0 TDI timing pin Tool kit - diydaly.co.uk/...
Tools Used :
1/2” Dewalt impact driver - amzn.to/3e2Uff2
3/8 Drive 12v Milwaukee Impact driver - ebay.us/ZtxrBu
Socket set - amzn.to/3eGx2Ak
Milwaukee 12v battery ratchet - ebay.us/U4TbLC
Ring Inspection Lamp - amzn.to/3gGWHcG
1/2" Torque Wrench - amzn.to/2VZ4CKu
Torx Socket set - amzn.to/39UTWCw
Oil / coolant catch tray - ebay.us/daawgl
19mm multipoint socket - ebay.us/ByxwM5
Allen key set - amzn.to/2Dx12B2
3/8 Digital Torque wrench - ebay.us/LdtLxw
Screwdriver set (Milwaukee) - ebay.us/W79UkN
Spanner Set - amzn.to/389UOTk
Budget spanner set 8-24 - diydaly.co.uk/...
Inspection mirror - amzn.to/2XhEOtq
Drill bit set - ebay.us/rjj8sQ
1/2" long ratchet - diydaly.co.uk/...
Pry bar set - ebay.us/8XpNUO
Copper hammer - ebay.us/GbuTjZ
3 Ton low profile Trolley Jack - ebay.us/9v9YRb
Brake cleaner sprayer - ebay.us/3jzVNp
Brake cleaner - ebay.us/lR0dDo
Torque Settings :
Water pump bolts (x3) 15nm
Timing belt idler (large without internal thread) = 40NM then 90 degrees
Timing belt idler (large with internal thread) = 90NM then 90 degrees
Timing belt Idler nut (small) = 20nm
Timing belt tensioner = 20 NM + 45 Degrees
Cam shaft pulley (outer 3 bolts) 25NM
Timing cover bolts = 10NM
Auxilary belt tensioner = 23NM
Crank pulley (4 outer bolts) = 10NM then 90 Degrees
Wheel bolts = 130 NM
Check out some of the tools I use on a regular basis:
Milwaukee 3/8” Impact driver - ebay.us/ZtxrBu
Milwaukee 1/2” 18V Impact driver - ebay.us/CFoc38
Milwaukee 3/8 battery ratchet - ebay.us/AqHrTq
Milwaukee 3/8 long neck battery ratchet - ebay.us/EOTyZ3
Socket set - ebay.us/DjgPPj
Check out my other timing belt videos: • Timing Belts & water p...
Check out my other VAG group videos: • VAG group
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Useful links:
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6 окт 2024

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