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Audi A5 3.0TDI CCWA with 6hp - old hybrid removed and BSR Spec installed 

Bobby Singh
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Audi A5 3.0tdi CCWA with 6 speed tip (6hp28)
- Custom ECU tune
- Custom Gearbox tune
-76mm downpipe
- BSR hybrid turbo
- BSR Fuel pump kit
- Swirl flap delete
- EGR off
- Wagner
- Sensors
- Pipework
Another BSR hybrid - never made it on the dyno but it'll be between 400 to 420hp / 850nm
Was previously tuned somewhere else with a poor spec hybrid, now running the BSR spec and results speak for themselves.
Email: BobbySinghRacing@outlook.com

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12 сен 2024

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Комментарии : 51   
@radoslawslupski516
@radoslawslupski516 2 месяца назад
Hi Bobby:D this is my old A5:D mechanical was build by my (I’m not a mechanic) and tuned by one guy from Italy:D on old hybrid car was running 370hp and 710nm:D original I ask You to map this car but this day you don’t want tune car not build by you:( I know that tune was poor but happy to see that finally job is done properly!!! Thanks Bobby
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
Hi thanks for commenting. Yes I do try to avoid random turbos unless the spec is good. Im sure there is a market for lower spec hybrids but for me if Im doing a job it needs to be right. As for the tuning - you seen the vcds screen but Im seeing tuning like this all the time now. This guy also installed a wagner so that helped. If you need help in the future you got my details 👍🏽
@SSC0815
@SSC0815 2 месяца назад
The old spec could have performed also good. Just PCV change (if all support mods already in place such as ,wagner,cp3, swirl, agr,dpf off, maf, map sensor...) with proper tuning the car would have also performed great. 400hp / 800nm+. Usually those hybrids running amg "lightweight" turbine wheel wich i consider not that bad to be honest. The 65mm inducer wheel (i would assume) is also good to support 400hp. Is there more to get, of course but sometimes (very often) there is an invest/ performance tradeoff to be made, especially for just those "last" 20-30hp more you can get with the highest 2260 hybrid spec. On top spool is also suffering at least in theory. I would love to see bobby open himself to tune more "selfmade builds" as fucked up as they sometimes are specially at software side but often there is just one piece of the parcel to change (also in this case) and everybody would be happy.
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
@@SSC0815 I agree power could have been better. However there is more to a turbo than just wheels. For example if the machining work is done poorly this also results in inefficiency. The tw you mentioned was first tested by myself in 2016 and yes it works fine. If you have a turbo you want me to tune I’ll do it but I cannot say how well or how long it will last. I recently tuned a hybrid with a 54mm wheel and it surged terribly in the low rpm which meant less boost. He’s returning to have my spec soon. Most cw’s out there being sold are not suitable for diesels - people just assume bigger is better.
@radoslawslupski516
@radoslawslupski516 2 месяца назад
@@SSC0815I got problem whit this pcv on the beginning I didn’t know they are limited with pressure and often I got limp mode because of that but I didn’t know from where it’s coming and no one know, now I know after Bobby move:D it was hard to get 400hp from this turbo because they max boost was 2bar anyway we stretched to 2.1bar in middle range. Other than that spec was not bad in my opinion got all supported mods like: bitdi maf, 2200bar fuel pressure sensor, cp3, big brakes from a6 etc. The biggest problem like you said was proper tune… and I’m sad too, that Bobby don want to tune home made project but on the end of the day it make sense why Bobby don want to do this.. Ps: Dpf wasn’t gutted by my:D was done before I bought car and now I saw how bad it was… especially because im doing welding for living. Thanks Bobby again for finishing my project!❤
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
@@radoslawslupski516you are a very humble guy my friend. I appreciate it 👍🏽
@smartlibra2965
@smartlibra2965 2 месяца назад
3.0 TDI king 👑
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
Thanks - I do other engines and brands 👍🏽
@mariooliveira4685
@mariooliveira4685 2 месяца назад
5Stars 👏👏👏👌👌👌
@pr1sm55
@pr1sm55 2 месяца назад
Man, as someone who is a RU-vid mechanic aka knownothing these videos are still like early Christmas. Awesome work as always! 🔥
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
Thanks
@NyuvmeN00
@NyuvmeN00 Месяц назад
Hello Why remove the top of the air filter housing?
@RealGX
@RealGX 2 месяца назад
Might be worth the owner swapping the exhaust manifolds as its been running incorrectly for some time.
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
Good point 👍🏽
@rachids3030
@rachids3030 2 месяца назад
Not bad. I have the GTB2565vk in my CDYA. Twin little upgraded intercoolers behind fog lights. Fog light delete for more air flow. CP3 R110 with passat bitdi injector. 3 inch exhaust turbo back. And the first pull was 426bhp. But my dual mass flywheel didn't like all that torque. So to make the manual transmission more reliable before the DMF explode in milion pieces. They turned the power down to 400bhp 822nm.
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
If tuned progressively they can work. These turbo names don’t mean much without wheel sizes. R110 pump is a over kill for the power level.
@mrpatonki6776
@mrpatonki6776 2 месяца назад
You have manual a6? cdya. I have tiptronic, can it handle power?
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
@@mrpatonki6776 you have a 6hp19 and yes they can take power if torque is controlled. I done 400hp / 800nm a few times now.
@rachids3030
@rachids3030 2 месяца назад
@@mrpatonki6776 yes i have manual gearbox. With a new Sachs dual mass flywheel. A stage 2 pressure plate that can hold up to 800+NM. And a 8 Puck clutch without springs. They don't exist with springs for the c6 to soften the gear changes. From standing still to first. Engage first gear . the car judders. After that it drives normal. About tiptronic i don't have the knowledge about that.
@mrpatonki6776
@mrpatonki6776 2 месяца назад
@@BobbySinghRacing I feel like it is very risky, how can i make my 6hp19 stronger, like 6hp28?
@legomass1000
@legomass1000 5 дней назад
Did you keep the empty dpf on? Does it drastically affect performance compared to a down pipe? I have a gutted box on mine for mot time but would like to go hybrid/cp3
@BobbySinghRacing
@BobbySinghRacing 5 дней назад
Hi it can work with a gutted dpf but obviously to gain the max from the set up a 76mm downpipe is recommended.
@dmcatalin6087
@dmcatalin6087 2 месяца назад
Insane work bobby ! i have a question i have a CAPA myself, what is the turbo pressure for a stage 1 map? a safe range and a max range? thank you !
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
Best to ask your tuner. If you look at the compressor map you’ll know.
@uygar2580
@uygar2580 2 месяца назад
Another amazing work ! Now i saw pcv issue in this video, should i check anything for BMK engine ? My A6 BMK has this welded empty cat too from previous owner. Turbo flange is warped too, got pressure loss over 3000rpm i think. I'll ask custom dp to workshop, any recommendation for shape or sizes of DP ? my specs Hybrid BV50, ccwa injectors, swirl-flap delete. Not tuned properly because of emp issues.
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
76MM dp is good - what spec is your hybrid and have you measured the emp?
@uygar2580
@uygar2580 Месяц назад
​@@BobbySinghRacing it's 6 pal to 7 pal and 36mm to 38mm increase i remember. No i have no idea how to measure emp. It's leaking between turbo and catpipe, it's bent. My low rpm's really weak when i push throttle less than half, i got p0299 dtc three times when going up hill last month may cause of bad quality diesel. I have inspection this month, after it, planning to install dp and 4bar sensor then retune. Is 6hp26a or 6hp28a gearbox swapable over my 6hp19a ? I read that some a6c6's have this transmission.
@ilija6619
@ilija6619 26 дней назад
Hi bobby i have the same engine e have a question, when i start up engine e idle at 600rpm i hear a interninemt rattle from left side when whell is , but when i light press gas pedal it dissapear. I become crazy because cold or warm doesnt matter... Also sometimes it rattle some times not what it can bee?
@BobbySinghRacing
@BobbySinghRacing 26 дней назад
Hi sounds like a vibration causing the issue. Maybe engine mounts or some heat shielding? hard to say
@jakobstreetz
@jakobstreetz Месяц назад
Hallo ich habe einen audi a4 45 tdi myld hybrid 3.0 tdi 170 kw was würde ich mit Upgrade lader grosen Ladeluftkühler und downpipe an Leistung bekommen ? Lg
@BobbySinghRacing
@BobbySinghRacing Месяц назад
Are you planning on bringing me the car for tuning? if not then this question is for your tuner.
@bayerndriver2866
@bayerndriver2866 2 месяца назад
Why is the EGT by -0,0°? Have also a tuned CCWA but only EGR and DPF off, with CP4.2, so ~300HP. But my tuner made it the same way...
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
Because the previous tuner tuned off the engine protection for exhaust, oil and coolant temp. Its not correct and not very safe especially if doing vmax
@vehtech9699
@vehtech9699 Месяц назад
mad build. I have a ccwa engine b8 a5 it smokes when i boot it hard after i changed from stock intercooler to big fmic.
@BobbySinghRacing
@BobbySinghRacing Месяц назад
I guess its not a wagner and some cheap ebay item. Read about pressure drop
@vehtech9699
@vehtech9699 Месяц назад
@BobbySinghRacing yes its a custom made that fits ccwa/capa engines.
@BobbySinghRacing
@BobbySinghRacing Месяц назад
@@vehtech9699 then just buy wagner - if you want I can sell you one at 10% off retail price
@vehtech9699
@vehtech9699 Месяц назад
@BobbySinghRacing shouldn't the flow be better. could you please explain about the pressure drop as it why it's smoking ?
@BobbySinghRacing
@BobbySinghRacing Месяц назад
@@vehtech9699 1) boost leak 2) the intercooler efficiency is worse than stock
@QuickShifts_
@QuickShifts_ 2 месяца назад
Bobby I think you meant 600bhp not 6bhp
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
Haha 6hp is the gearbox type 😀
@QuickShifts_
@QuickShifts_ 2 месяца назад
@@BobbySinghRacing ohhhhh lol I was thinking hang on a second 😂
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
@@QuickShifts_😂 👍🏽
@ivanpm3633
@ivanpm3633 2 месяца назад
Como puedo reprogramar mi caja de cambios zf 6hp 28 please? 🙏🙏🙏
@BobbySinghRacing
@BobbySinghRacing 2 месяца назад
You need a programmer like flex or so.
@ivanpm3633
@ivanpm3633 2 месяца назад
@@BobbySinghRacing gracias
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