Broken Rear Leaf Spring Shackle - Fixed - Silverado Sierra Yukon Tahoe Suburban

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In this video I show you how I replaced a broken rear leaf spring shackle. The rear leaf spring shackle rusted and broke apart. I show you how to remove stubborn rear leaf spring bolts. 2003 GMC Sierra Silverado Z71 broken leaf spring shakle. Repair good for 1999 - 2006 GM 4x4 and 2-wheel drive pickup trucks.
Disclaimer:
Due to factors beyond the control of The Daninator, I cannot guarantee against improper use or unauthorized modifications of this information. The Daninator assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Use this information at your own risk. The Daninator recommends safe practices when working on vehicles and or with tools seen or implied in this video. Due to factors beyond the control of The Daninator, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not The Daninator.

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9 июл 2024

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Комментарии : 107

@kaptain7659 5 лет назад

Great how to video! I was successful with your help, thanks. For those that didn't go through the bed the upper bolt will go in just above the top of frame if you raise it just right. Wasn't the easiest job I've tackled but it feels great to do it yourself and save big $$! Like anything if I have to do the other side it would take me half the time. Thanks again KP!

@Slick1G3 Год назад

you made it look fairly easy enough to try on a 2002 gmc i have with a broken shackle thanks

@billthompson5876 4 года назад

Great video, I will be doing this project this Saturday... you did a great job explaining things to try

@JoeRoss1 3 года назад

I just completed this job on a '97 F-250 and I posted a video on my channel. I used your video as a reference throughout the process, Thanks man!

@sergioventura1940 5 лет назад

Thank you so much For this video This Saturday is my turn to do the same to my truck

@PappyNet01 7 лет назад

Well done, well done my friend! Great ingenuity on swapping out the old part with the new part while it was sticking through the truck's bed. That was good process thinking on the fly whereas I thought you would have had to raise the truck in order to remove the whole leaf spring. I learned a few things from watching your video such as parts identification, "mechanic's situational awareness", tool selection and perspective. Sometimes what appears to be a hard job isn't a hard job, but this would be a very challenging job for me. Thank you for sharing.

@TheDaninator 7 лет назад

Peter Pa thanks for the comments. Happy repairs!

@pigseye2 3 года назад

Great explanation and camera work to show what you had to go through. Thanks!

@cemetery76 5 лет назад

welcome to the rust belt

@ryanfehn6355 4 года назад

Super video! Really helped me. I think the bolt is metric. I had 19mm on the head and 21mm on the nut for the new ones I installed. 21mm worked on both head and nut for removal. Got mine installed before it wore through the bed, but you could see where it would have ended up that way if not taken care of quickly. Smart move on installing top part before raising frame. I had to drop spare tire to get mine in. And you're right; the rubber smelled awful when grinding it! Great job!

@eddiepotts982 6 лет назад

Great video... used your idea of cutting the shackle bolt. saved me a bunch of time. Thank You

@TheDaninator 6 лет назад

Eddie Pota awesome, glad the video helped

@davidlabutte72 7 лет назад

Thank you for the video. It was very helpful for me to be able to replace the shackles myself.

@TheDaninator 7 лет назад

Dave Labutte awesome! Glad the video helped you out

@jkkuzemka3917 4 года назад

Extremely helpful. Thanks!

@martenbraun3473 2 года назад

Very good informative video, planning on replacing leaf springs on my 03 GMC 2500HD In a couple days and this answers some questions aswell. Thank you sir

@brotherbo43 4 года назад

You give me confidence. Nice video

@robz5435 6 лет назад

Great video sir. I'm fixing to change a set out on a F150. Your video answers a bunch of questions.

@TheDaninator 6 лет назад

Awesome! Glad the vid helped.

@trvmcintosh 4 года назад

I can’t tell you how jealous I am that your spring punched all the way through the bed. Mine busted up but isn’t out completely. Looks like you had quite a bit of room to do the tough part

@markrenkert8262 6 лет назад

The 1/2" Drill Tidbit was very useful. Nice work. You did a very professional presentation. Thank you.

@TheDaninator 6 лет назад

Thank you. Glad the video helped.

@rpashoukos 4 года назад

Very helpful, and the tips at the end were very good. Now I have an idea why I can get that bolt out. I pulled off the bed for access and I need a new bumper and hitch so access is better.

@stevengullison5123 3 года назад

Hello, very helpful. Thank you for sharing

@41magfan 6 лет назад

I just did both sides on my truck. I jacked the truck up and took the wheel off and lowered the spring, no problems with bolt clearance.

@_-Brandon-_ 6 лет назад

Ok...now I feel comfortable enough to do this... lucky for me...it hasn't pushed through the bed yet..lol

@MartinX192 3 года назад

i know exactly how im going to go about it thx to you

@williamprenosil8747 6 лет назад

This was helful. The trick to cut the bushing in half on the bottom worked great. However, my truck is a fleetside with an 8 ft bed so the spring broke up through the bed behind the crossmember and consequently could not come up far enough so I could work above the bed on the top end of the spring. So I could only cut the end of the bolt off from above with my reciprocating saw and then I had to work from below. Getting the bolt out was very diffuicult, however, the guy with the idea of cutting the end of the bolt off and then keep tighing the nut on the other end by adding washers did the trick.

@TheDaninator 6 лет назад

Good deal. Glad you got that bolt out!

@timeless6964 3 года назад

Good Job!!!

@owningmediocricy6487 4 года назад

Thanks man.

@Tigersfan829 6 лет назад

I caught the rubber bushing on fire a lot, happens. Was a hell of a job to get that out.

@cwatson42785 3 года назад

Oh do I know your pain!! What i had to do was melt the rubber and punch it out then I had to grind down the sleeve and whack it out. What a nightmare

@chugoat281 4 года назад

Good job

@jstrange6009 Год назад

Thanks for posting, the video helped, but when you get a new shackle, it comes with new bushings, did you just not use the new bushings for the leaf spring??

@samanthawhite4465 6 лет назад

mine broke after 18 years pretty good for the psi rating under that work load. only wish I could have order some made from 3/8" A500

@andyslawnsheretoserveyou2041 4 года назад

Ford has the same problem great video

@MrMefreema 7 лет назад

You used a grinding wheel to cut. Try using the thinner cutting wheel and it will cut MUCH quicker. I just broke a shackle so will be doing this replacement. The angle grinder/cutter will be getting used for sure. Thanks for the video!

@TheDaninator 7 лет назад

MrMefreema yes, for sure a cutting wheel would be much better. I just used what I had on hand. Best of luck as you tackle that shackle!

@MrOnTheCheap 6 лет назад

Sawzall

@jamesavery6671 6 лет назад

lol tried that today. that shackle eats blades for breakfast

@Tigersfan829 6 лет назад

I used grinder/ sawzall...much more luck with the grinder but it definitely didn't go quick.

@jamesavery6671 6 лет назад

What i did is cut the bottom bushing in half with a cutoff wheel on a grinder and both sides of the bolt came out. To get the old leaf spring bushing out i cut both ends of the bolt flush with the inner bushing sleeve and used a 1 1/2 hole saw to cut out the rubber. Then used the sawzall to lightly cut the bushing sleeve in half then pryed her out with a big ass screw driver. Hole saw is the way to go for that rubber !

@HoUsEoFcAtS78 2 года назад

That's what I should have done. Just cut access holes in the bed to get the bolt out that goes through the spring bushing. 🤣😂

@larrysincredibletrailers2213 4 года назад

Dodge Dakota and 1500s are famous for shackles rotting out. If the shackle has a rusted HOLE in the center plate, don't wait until it breaks to replace it. Always use NEW bushings for a better ride.

@bh5121 5 лет назад

Same exact thing just happened to me only problem is my frame where rear shackle bolts on is a rusted out hole. So now i have no rear shocks, left side shackles still all connected but right side is not.

@buffalo.brubaker6948 2 года назад

You put that dry like that? No neverseze, or grease?

@danecerovski93 6 лет назад

Great Video, GO TRIBE, GO CLEVELAND!

@TheDaninator 6 лет назад

Dane Cerovski Go Tribe!

@alimohammond3966 6 лет назад

oh next, I have to change fuel pump in my 96 Chevy v8 5.7 vortec motor, 2 nd one I had, best motor out there I think, 260,000 mile still strong !

@shaungaddy4960 3 года назад

Well i just realized that was why my truck was leaning. Now I know not to difficult of a job.

@thearon199650 5 лет назад

Great vid man, at how many foot pounds do you torque them? Im planning on replacing mine

@jdjonesdr 5 лет назад

Wow, I just looked at my truck and it's missing the shackles! No wonder it rides like a cement truck. The previous owner said he lifted the truck but I never thought he did it like that!

@jdjonesdr 5 лет назад

I installed the shackles this morning. Big difference. This weekend I'll adjust the front. I know to raise it I have to jack up the front by the bumper, but can I adjust it down without jacking the front?

@josevelasco3245 4 года назад

Do you think you could also use a sawzall and a carbide blade to cut that bottom bolt and cylinder of the schackle? Mine is bent and I am contemplating grinder cut off wheel or sawzall carbide tip. Thanks!

@TheDaninator 4 года назад

I suppose if you have a hard enough blade, it'll do the trick.

@josevelasco3245 4 года назад

@@TheDaninator sawzall didn't really cut it but angle grinder with cut off wheel cut both sides in 10 minutes. I had to drop the hitch to get to the inside part of the botl at the bottom of the schakle. Thanks for your help.

@Squarebody1987 6 лет назад

Nice video and informative one question where can i get just the bolts that holt the leaf springs i can’t get mines out so I’m thinking just to cut them off and use new ones thank you

@TheDaninator 6 лет назад

Not sure, but check a hardware store, or possibly rockauto.com

@hotshotsurfer69 6 лет назад

Grade 8 bolts are best for load bearing components.

@terminalfx 5 лет назад

Easiest way for me was to take the bed off the truck with a cherry picker and some tow straps. Now I just need a new grinding wheel. Pb blaster can't budge this bolt.

@purpledoge4466 4 года назад

What size of wrenches you used?

@alimohammond3966 6 лет назад

I have the same problem , my truck , and the bolt so rusted and stuck in it real bad! 2002 f150, common on this truck, my happen just like yours, top bolt out, bottom in there for good ! any suggestions, I have no torches!

@TheDaninator 6 лет назад

Use some penetrating oil and let it sit overnight. PB blaster is a name I've used before. You may need to invest in a torch.

@alimohammond3966 6 лет назад

The Daninator thanks, I just got the truck done, I heated much as I could ,took a pipe wrench to hold the bottom of that bolt sleeve that go through the spring, I got enough turn on the bolt ,so I can fit the blade behind the bolt head without during damage to the hanger! I been working on this for 5 days, while at same time I was scrapping but trying to keep most of weight in trailer! at the end I had to used my brother to used a big long crow bar 4 feet to lift down on the spring just a little bit to get the bolt I. the new spring bracket, I put the top bolt in first the way u did it, in back of the bed lol, had to cut little but of bed! to for test drive and everything all good thanks!

@cwatson42785 3 года назад

The last 5 seconds is exactly what I did lol

@billymulligan6070 7 лет назад

Great video, thank you. Did you think about replacing the bracket too (the mount part that holds the shackle)?

@wxfield 7 лет назад

That mount is not a bolt-on part.

@TheDaninator 7 лет назад

Billy Mulligan there are replacement bolt on mounts available online, but the factory one is riveted on, if I recall correctly.

@randybeard6040 6 лет назад

In All my 71 years, I have Never Seen a Shackle Go through the Bed of a Truck and I always have been a Chevy Man, but I live in the South where nothing Rust.....

@TheDaninator 6 лет назад

randy beard the owner drove the truck in that condition for a little while, driving daily on a hilly and pothole-riddled gravel road. It didn’t take long to punch through.

@jspec25 6 лет назад

I was driving my 00 1500 with both shackles broke. These things suck for replacing!!!!

@TheDaninator 6 лет назад

Kevin Dobrydnia ouch! Bummer!

@MaroLuva 4 года назад

Chevy's are rusty POS

@jeffg2742 4 года назад

Would that work on a 2010 Chevy work truck

@ronmower3694 4 года назад

Wood to tap the shackle. Do work much! Hanett

@hudsonhawk0016 4 года назад

My shackle broke 120 miles from home with an 1100 pound Detroit diesel engine on my K30 flatbed. The spring hit the flatbed deck otherwise I would have been screwed.

@benmiller7696 7 лет назад

What if your spring hasn't worked through the bed of the truck? Do I need to cut a square out to let it come through? Spent a lot of time under there with a torch tonight, hoping to finish it tomorrow. Nice video, thanks for posting.

@TheDaninator 7 лет назад

Ben Miller that's an easy and quick way to do it, but it's destructive to the bed. If you don't care about the bed having a hole, then sure. But I've seen where guys have removed the bed bolts and separated the bed from the frame just enough to get the bolt in.

@smgri 6 лет назад

i assume u r joking

@mrbiznees 6 лет назад

My shackle has penetrated my truck bed as well. How long am I okay to ride around like this before repairing?

@TheDaninator 6 лет назад

THOROUGH LAWN and CARPET LLC the owner drove it for several weeks, but I wouldn’t recommend it.

@bh5121 5 лет назад

Im in the same exact situation but need to keep driving to work to make money to replace this. What's the worst case scenario?

@gamecapturemoments1 5 лет назад

Both my rear bolts were siezed... Pulled the leaf spring out, ordering new bushings.

@SerenoOunce 3 года назад

He had it easy. Having to pull the springs will be pretty typical in the salt belt. Even then it's still a project. And order the rear leaf bushings (k201214) along w/ the shackle ahead of time before starting this job. The fronts don't usually seize up fortunately.

@keithtil.4077 5 лет назад

You did not show how you loosened the bolt on the spring ?

@wjthomas23 6 лет назад

My 99 Silverado both right and left side of the frame cracked towards the center of the cab (actual gaping holes as well. Cab mounts are all shot. left leafspring shackle broke. All brake lines gone. Shifter cable broke. And some other shit I can't think of at the moment. All because of the incredible amount of rust. Pretty sure no actual metal is left on the frame it's just all being held together by rust...for now

@Costad224 6 лет назад

so basically you broke your truck in half

@pineyLt 5 лет назад

No Basically that’s normal. Brake lines in these are gonna rot. If your smart inspect them before they go and replace with Ni-cop lines. Ni-Cop lines are easy to bend, forgiving and won’t ever rust out. As for the frame I’m going over my ‘99 K1500 right now. Same mess and have a lot of welding to do. Do yourself a favor, remove the rear bumper, 8 bolts, and the the bed, another 8 bolts. I used an engine hoist to lift the bed but two guys can do it. Once it’s off you have amazing access to everything! I took mine off to replace the fuel pump years ago too. Brace yourself for the rust carnage you’ll find. It is repairable though.😉

@RyanM7198 6 лет назад

I have the same problem with it sticking through the box is it a good idea to just replace both at the same time ? Also are these replacement ones better quality or what. thanks for the video it was very informative

@TheDaninator 6 лет назад

I'd say if you're going to the trouble to fix one side, why not replace the other? The replacement shackle seems to be just as good of quality as the OE part. Thanks for watching!

@jblo6822 5 лет назад

This just happened to my 01 Ranger. Unfortunately, parts of the rear frame look like swiss cheese. I'm going to add some 3/16" flat stock on both sides of the frame and bolt the shackle through it. Then coat everything with a rubber undercoating.

@seangolembiewski6537 5 лет назад

Prime it before you put on undercoat or it will just continue to rust under the undercoat!

@noremac9755 3 года назад

What did it cost you to replace it???

@trulysick86 4 года назад

Whys everyone brackets a direct fit and mine were a one size fit all fill in gap with washers

@sumcd6348 5 лет назад

wow you should take the bed off and simple green it, and wire brush all the frame then POR15 it to stop the rust! shouldn't the nuts be torqued?

@jamesavery6671 6 лет назад

I tell ya these trucks might have a good engine but are rusts buckets everywhere else. I think a part like this should last for YEARS but no they make it out of pop metal. Slowly not liking them as much

@TheDaninator 6 лет назад

I agree

@victourrogan2243 Год назад

PEORIA,ILLINOIS...

@curtisray79 4 года назад

"These gm trucks rust like crazy", like anything else made of steel. Lol

@redartisanwolf6716 4 года назад

cut off wheel for cutting

@brianj9447 2 года назад

Seek Jesus in these last days! Invite him into your heart as your Lord and savior! Jesus is the way, the truth and the life! He’s the ONLY way! REPENT for the kingdom is at hand! Take a look around the world, open the Bible and read and see for yourself it’s unfolding as we speak!

@shaungaddy4960 3 года назад

What is the reason for so much rust on Chevy trucks? smh