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Build Stacking Sawhorses from A Single Sheet of Plywood 

Woodsmith
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Get the step-by-step plans to make these Stacking Sawhorses here: www.woodsmithplans.com/plan/s...
These Stacking Sawhorses were featured on the Woodsmith Shop, Episode 404: Sawhorse Roundup (original aired on PBS Oct. 2010) A simple system of interlocking tabs and notches makes this set of stacking sawhorses as sturdy as they are versatile. Each of these stacking sawhorses stands 17" tall, which is a perfect working height for assembling a large project. But simply stacking one sawhorse on top of another raises the top sawhorse to a height of 30" and provides a comfortable bench height for most jobs. Storage isn't a problem either. You can tuck a whole stack of sawhorses in a corner. Best of all, you can make four complete sawhorses from a single sheet of plywood!
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#woodworking #woodsmithshop #stackingsawhorses #woodworkingplans #woodworkingprojects #woodsmithplans #buildsawhorses #woodworkingtips

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21 окт 2019

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Комментарии : 39   
@chilidillo
@chilidillo 4 года назад
Who would have thought that a stack of sawhorses could be so functional AND good looking too!
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
Thanks! :)
@craigmonteforte1478
@craigmonteforte1478 4 года назад
Very nice build ! i did Woodworking professionally over 20 years and as a hobby nearly 35 now i’ve always thought it was neat how we were all trying to build a better Mousetrap when it came to Saw Horses ! I sort of cheated myself as i painted mine some very bright colors i had left over from a children’s bedroom to make them stand out more than others i do however like the stacking method of yours along with the large flat tops both would be excellent for any Woodworker or carpenter my primary job was installing Architectual Commercial Woodwork and having a sturdy area to either stand on or cut countertops on were both a much needed part of my daily work however the shelf you have on these saw horses would come in handy to set tools on between tasks or to utilize as safe storage during my work day
@frankherring6253
@frankherring6253 4 года назад
My first thought was they are too short; only knee high on Phil! But then you redeemed yourself by stacking them. Great project guys! I also liked William Ellis’s suggestion. Thanks William!
@williamellis8993
@williamellis8993 4 года назад
You're welcome.
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
Yeah, for more applications they need to be in the stacked position, but in the shorter configuration they make a great platform for larger project assembly.
@michaelhamerin3814
@michaelhamerin3814 4 года назад
@@WoodsmithShowandmagazine I'll have to revise my original reply. These are fine and usefull in a shop setting, but not very practical for transport
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
@@michaelhamerin3814 - True, they would be kind of bulky to take to a job site. They are good for stacking up in the corner of a shop, but for travel I would recommend our Fold Flat Sawhorses: www.woodsmithplans.com/plan/fold-flat-sawhorses/
@gilbertomanzanilla4333
@gilbertomanzanilla4333 4 года назад
Nice sawhorses guys. Woodsmith d best👍can't miss a single video frm you guys.
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
Thanks! We'll keep turning out the videos! :)
@robertbrunston5406
@robertbrunston5406 4 года назад
Very good! Thank you.
@syedusmanali5958
@syedusmanali5958 4 года назад
Good ,it can also be used as a bench.
@YESSLEEP42
@YESSLEEP42 4 года назад
great job!!!
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
Thank you!
@mountainviewturning5319
@mountainviewturning5319 4 года назад
Very nice ideal 👍
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
Thanks!
@scotttovey
@scotttovey 4 года назад
You have a pointless step in squaring off the inside corners where the upper and bottom meet. Rather than taking that extra step, take the time with the template to add the radius to the corners at the top of the template to match the radius of the lower part after routing the part. Then they will fit and match together after the piece is completed with the router. No need to square off the corners.
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
Yeah, that would work too.
@williamellis8993
@williamellis8993 4 года назад
Maybe build another height to nest for when you need something between one and two stacked sawhorses. Possibly just build up to the shelf at a custom height.
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
Not a bad idea.
@richcooke9241
@richcooke9241 4 года назад
Great design! No glue?
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
Thanks. I don't think we showed adding any glue but it definitely wouldn't hurt to glue the joints as well as screw them. (If it were me I'd glue them too)
@PtrOBrn
@PtrOBrn 4 года назад
Make the template deeper with 1/2 material. Counter sink two holes to run bolts through. Bolt blank to template and run with flush trim with bearing on the bottom. No need for double sided tape.
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
That would work for this project because it doesn't really matter if there are holes in the sides of the sawhorses anyways. Thanks.
@dlwatib
@dlwatib 4 года назад
Well, well, well.
@overbuiltautomotive1299
@overbuiltautomotive1299 4 года назад
strange names foe tenons n mortise n scarf ;]
@jakebarnes20
@jakebarnes20 3 года назад
What are these, sawhorses for ants?
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 3 года назад
Lol... You actually make a set of 4 from one sheet of 4x8 sheet of plywood. Two sawhorses will stack up to make a standard height sawhorse or you can use them individually to make a lower assembly platform.
@markhorton5331
@markhorton5331 4 года назад
Watching Woodsmith is like watching paint dry. I'm with the other comments below: spend less time cleaning the shop and get something done! I build sawhorses to work on, not as a museum piece to set in the corner and admire. Knock out a real set of horses in probably a quarter of the time and get something done on them. The cost of a subscription to that 'magazine' is the next rant......
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
I hear you... I know these older clips from 2012 episodes are a little "cringey" (as the kids say) but the content is still valid, so I shared it here anyways because some people find it useful. Just curious why do you have 'magazine' in quotes? I would love to hear your rant though...
@peetkoolstra3891
@peetkoolstra3891 4 года назад
I like the horses, there great. But it's if am watching tell cell. Please lose the pencils and get dirty.
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
Sounds good to me. This was shot about 10 years ago, so it is admittedly a little cheesy. :)
@killingoldgrowthsince
@killingoldgrowthsince 4 года назад
For Midgets ?
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
LOL... did you watch the video? Like the name implies you stack 2 sawhorses to create 1 normal size sawhorse. The plan is to build 4 "mini" sawhorses from 1 sheet of plywood so you can stack them in a configuration to have 4 short sawhorses or 2 medium height (approx. 30") or stack all 4 for storage. :)
@killingoldgrowthsince
@killingoldgrowthsince 4 года назад
@@WoodsmithShowandmagazine I find a motorcycle left works much better.
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
Doug Niebergal - Great idea 👍
@killingoldgrowthsince
@killingoldgrowthsince 4 года назад
@@WoodsmithShowandmagazine best adjustable work bench going.
@michaelhamerin3814
@michaelhamerin3814 4 года назад
Too short. Not a comfortable working height. This is more of a step stool.
@WoodsmithShowandmagazine
@WoodsmithShowandmagazine 4 года назад
The plan calls for making 4 of these sawhorses, so when you stack 2 together they are the working height of a normal sawhorse. When they are in the shorter configuration they are good to use for an assembly platform or finishing larger projects.
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