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Building the TotalBoat Sport Dory: Episode 33 - Making the Skeg 

Tips from a Shipwright
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We're rowing right along with our Sport Dory build. In this episode it's time to build and fit the skeg to the transom. Using a straight edge we established the center of the bottom and then measured and drew a line 7/16 of an inch off of that line. That gives us a reference point for where the edge of the skeg goes.
The next step for us is to scribe the curve of the bottom onto the straight skeg. We do this by placing two small pieces of wood under each edge to raise the piece off the bottom and then using another small piece of wood we draw a line along the length of the skeg. This transfers the exact curve of the bottom onto our piece. Once we have that line we can take it over to the band-saw and cut it. We'll touch that up with a planer and then also draw a line that continues the angle of the transom up onto the skeg and cut that in the band-saw as well.
Then we are going to round off the forward and bottom angles of the skeg using some items around the shop that we think give us the proper radius we're looking for. We'll cut those in the bandsaw as well and then give the piece a quick sanding.
Now it's time for us to grab a small trim router and use that round off the edges of both sides of our skeg. The most important thing to do here is make sure we keep the router down flat on our piece so we get a nice clean cut. Once that's finished we can touch the piece up with a planer and then a block with some sandpaper.
Before we apply our skeg to the boat we're going to drill two holes on the same center line we drew earlier, those can be connected up inside the boat when we flip it over and then we can sink some screws into the skeg from the inside. The last step is for us to apply a few beads of polysulfide to the skeg where it will contact the boat and then place we can place it into position. We're getting mighty close to getting our Sport Dory into the water, stay tuned for more action next week!
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30 сен 2024

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Комментарии : 110   
@robbhawks2568
@robbhawks2568 5 лет назад
I've been working with wood for 50 years, and I have to say, he scares me some times. He has his fingers in places that the slightest slip and the router or some other power tool can eat him alive! Love the show!
@arwo1143
@arwo1143 4 года назад
Robb Hawks thats how you use a router though...... There is no real other way to hold it
@alastairhammerich8954
@alastairhammerich8954 4 года назад
He has all his fingers so the safety police don’t have a leg to stand on . I give them two fingers . At 69 I would say Lou knows more about safety than the rest of us
@blazenetic
@blazenetic 6 лет назад
Always a pleasure to watch Lou hard at work creating what he obviously loves. Thanks for the amazing insights. Great production work too. Big thanks from Australia.
@Tuitjemobiel
@Tuitjemobiel 6 лет назад
two pieces of scrapwood on the other side of the routerbase prevent it from tipping if you route it on a flat surface.
@joedanger666
@joedanger666 6 лет назад
Bigger = stabler. I love this tip, and my routers look ridiculous.
@badgoy8439
@badgoy8439 6 лет назад
I think he might have done it that way so the camera could get a good shot
@JohnSawtell
@JohnSawtell 6 лет назад
If you make a rectangle Plexiglas base that screws onto the bottom of the router and extends out on just one side it will allow you to easily stay square on more challenging pieces like you were working on. It is not as good as just using a proper router table but it works well and is cheap and easy.
@hotrodhog2170
@hotrodhog2170 6 лет назад
I agree Lou, it came out fantastic! I hope you and Halsey will keep making videos, it really brightens up my Thursday nights! Fair winds and following seas.
@stevenrice47
@stevenrice47 6 лет назад
Audio was much better in this video! Thank you for producing great videos! I'm looking forward to seeing the dory in the water!
@bobsenior9218
@bobsenior9218 6 лет назад
I love watching you work Lou. That plane gets hypnotic lol. Keep these vids coming bud.
@videosunrelated1883
@videosunrelated1883 6 лет назад
"Going on ebay for sale." yeah let me just win the lottery real quick...
@elywalton7147
@elywalton7147 6 лет назад
"Everyone wants to see me to use a router." LOL!
@nicksrestos8505
@nicksrestos8505 6 лет назад
Lou, I work all day restoring classic runabouts here in Kelowna B.C. When I get home from my dream job, the first thing I do is see if you’ve posted a vid. ( Hi, my name’s Nick and I have a problem) Anyway Lou, thnx for all you do. You teach me something new with every vid posted.🍻
@deantubeful
@deantubeful 6 лет назад
Hi, Yeah I remember when you took the skiff out after she was finished and it being a very enjoyaable closure to the project seeing you and her in use. Untill then I look forward. All the best.
@kittonsmitton
@kittonsmitton 6 лет назад
Great work nice pointers watching you build this Dory makes me want to build something hand built and as unique. Thank you for the education.
@jackiechan8840
@jackiechan8840 4 года назад
There's a town in the UK called Skegness. Has it's origin from the Vikings (Danish). Means Skeggi's headland or Beard shaped headland. So there ya go!
@johnc6339
@johnc6339 6 лет назад
Beautiful , beautiful job but Lou... I thought this was to be your boat? Are you sure you want to sell it?
@kevincorbin6273
@kevincorbin6273 4 года назад
Yeah Lou gets his fingers very close to disaster, but I also noticed he still has all his fingers after how many years? Respect the tools but you can't be fearful to use them
@bridgetstoli2347
@bridgetstoli2347 5 лет назад
I was disappointed by TotalBoat's poor selection of lead weights.
@ronwatson4902
@ronwatson4902 6 лет назад
I love to watch you using hand tools.A true master.
@thomasarussellsr
@thomasarussellsr 5 лет назад
Wouldn't putting the first couple of screws in that fin help squeeze it down tight to the boat better than weighting it down? Won't the fin make it harder to spin around on the beach?
@kurthougaard557
@kurthougaard557 5 лет назад
Mener at jeg har set alle filmene, men ikke hvordan du lavede spanierne til opbygning af båden😉 ellers nogle fine film Desværre mester jeg ikke sproget👍😘
@MrShobar
@MrShobar 6 лет назад
Where can we get some of those "Tips From A Shipwright" pencils?
@TipsfromaShipwrightvideos
@TipsfromaShipwrightvideos 6 лет назад
www.tipsfromashipwright.com/store
@WhiteLakerrt16
@WhiteLakerrt16 2 года назад
You should be very proud, it’s a beautiful boat!
@peterpavelka3465
@peterpavelka3465 3 года назад
Lou , you are excelent craftsman and best narrator ...
@MakeBrooklyn
@MakeBrooklyn 6 лет назад
That is looking fantastic. Can't wait to see it in the surf!! Cheers Lou!
@killerkane1957
@killerkane1957 6 лет назад
Tragedy! Binge watched you building the skiff. This led to the same for the dory. I got episode 33 watched this AM and looked for 34. Where the hell is it?! Can it be?? NO way! I’m caught up!!
@johnburgess6572
@johnburgess6572 4 года назад
I counted your fingers haha
@joshuawalker7054
@joshuawalker7054 6 лет назад
Make sure that Total Boat label is facing out Lou! ;)
@rahoulrai
@rahoulrai 6 лет назад
😁😁
@tedhaas8440
@tedhaas8440 6 лет назад
Shameless plug! LOL
@felipericketts
@felipericketts 4 года назад
That looks like a lot of fun! It certainly sounds like you are enjoying what you do tremendously. That makes it so I enjoy it a lot as well. Take care and keep up the good work. :-)
@Figment078
@Figment078 6 лет назад
lou, really, take half a day and make yourself a half-decent router table. (more reasonably, a router-box that you'll just clamp to your bench) it'll be time and scrap well-spent.
@04658IFH
@04658IFH 6 лет назад
I highly recommend the Grizzly Industrial router table if you want to get into some router table work. It's cheap for the quality.
@Tinker001
@Tinker001 6 лет назад
I keep watching you build beautiful little wooden boats & I'm gonna want my next boat to be one of your design... When are you going to do a 40'+ sailboat? Nah... I doubt I'd be able to afford it. But I can dream...
@chetthejet3896
@chetthejet3896 6 лет назад
Hello Lou from TN. I love boats used to live up in the Chesapeake Bay area. Still enjoy building boat models. The first thing I did when I started watching your videos is to count your fingers. Yeah you got em all. You are an excellent teacher. I have learned a lot from you... thank you. Something small but I think very important when I do wood work is before I use one of my power tools is to think "My fingers are more valuable than this project". That tells me not to grab something if things go wrong. I love the name you gave your home made saw Mr Friendly (which is not approved by OSHA)
@TR4zest
@TR4zest 6 лет назад
Lou - you might have been able to fix the off-cut from the skeg to support the router base to allow you to round-over the complete skeg. Great work, as per usual.
@Tugmun11
@Tugmun11 6 лет назад
Lou I really enjoy your channel the work skiff, now the Dory Just the best and I have learned tonn's, Long ton's. Here's to your next video. Press On. . .
@flyingpictures1100
@flyingpictures1100 6 лет назад
I am not a boat builder (maybe one day) I am a hobby wood worker and you have taught me so many useful tricks in this build thank you. I think I will look for the Total Boat Skiff build now.
@boathousejoed9005
@boathousejoed9005 6 лет назад
why not hold a raffle for the dory?
@vinceoshea8449
@vinceoshea8449 6 лет назад
Another great video, Lou. The quality of the close up camera work on your hands is terrific! You and Halsey make a great team; a joy to watch.
@CybranM
@CybranM 6 лет назад
I get irrationally nervous when you drill holes in the bottom of the boat
@martinmiller7623
@martinmiller7623 6 лет назад
Dude besides great teaching moments from a true craftsman. Great show can tell your enjoying the tale. Keep on keeping on.
@KentBLewis
@KentBLewis 6 лет назад
Fun how a small piece has such an important function for how the dory will track, not too big, not too small. Nice job showing all the details.
@markpalmer5311
@markpalmer5311 6 лет назад
Thanks Lou! I’m going to follow the same principles for putting the runners on my little S&G skiff.
@towmaider3964
@towmaider3964 5 лет назад
Your knowledge is definitely invaluable and I really appreciate what you do. I just wish I had payed closer attention to my grandfather when I was younger.
@robowen11
@robowen11 6 лет назад
Only Lou can get away with a 22min video on sticking a piece of wood to the bottom of the boat !! Haha, Can't wait to see the finished boat.
@arkansas1336
@arkansas1336 6 лет назад
Beautiful wood, beautiful craftsmanship! ....13
@davidholdman8015
@davidholdman8015 6 лет назад
Yep
@PeopleMakePictures
@PeopleMakePictures 4 года назад
Was it an after thought?
@kerrygleeson4409
@kerrygleeson4409 6 лет назад
Onother great build look forward to to seeing it in the water 👍👍🛶
@dylanbrink
@dylanbrink 6 лет назад
Keep up the good work Lou! Love your videos and seeing true craftsmanship. Cant wait to see you rowing it!
@1TomTom
@1TomTom 2 года назад
Thousands of an inch!
@mattevans-koch9353
@mattevans-koch9353 6 лет назад
Great work Lou. That dory is looking fantastic. Can't wait to see it slide into the water.
@TheBoczk26
@TheBoczk26 6 лет назад
Question, would you ever use roofing tar as bedding compound on a wood boat?
@richardbohlingsr3490
@richardbohlingsr3490 5 лет назад
The skeg ought to help her track well, either rowed or sculled. Looking good.
@larry78cj7
@larry78cj7 6 лет назад
Thanks so much for sharing your knowledge.
@timothyreed8417
@timothyreed8417 6 лет назад
Do you have a name picked out for this beauty?
@hotrodhog2170
@hotrodhog2170 6 лет назад
122nd view and 11th like in 7 minutes! Woo Hoo!
@raytheron
@raytheron 6 лет назад
You never cease to entertain and educate, Lou. Thank you!
@CaseyChristopher
@CaseyChristopher 6 лет назад
Favorite youtube channel :)
@genefoster7238
@genefoster7238 6 лет назад
Hey Lue this is my first comment, love the builds and I have learned so much from you. Could you show us how you sharpen your planes. Thanks Geno
@James_Innes
@James_Innes 5 лет назад
ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-tp-BqugfN8U.html enjoy
@TheMotoDoug
@TheMotoDoug 6 лет назад
Just curious why you would glue the skeg on after paining. Seems like it would be much stronger to bond the wood to the Kevlar then pain over it all...
@rack391
@rack391 6 лет назад
I was thinking the same question and my guess would be because it will be easier to replace if it were damaged in anyway.
@StonyRC
@StonyRC 6 лет назад
MotoDoug - the polysulphide isn't an attachment adhesive, it just holds the skeg in place until the dory can be flipped over and screws driven through and into the skeg to hold it in place. That way, if the skeg gets damaged it can be removed and another attached in its place.
@thomasmarchetti8639
@thomasmarchetti8639 6 лет назад
Lou said in a previous video that he wanted to be able to replace the skeg without too much trouble, so he did it this way. Pretty smart.
@kevinvermeer9011
@kevinvermeer9011 6 лет назад
The epoxy primer and paint it is on top of is not significantly more likely to separate than the epoxy in which the kevlar is embedded.
@boatrat
@boatrat 6 лет назад
Any decision on whether you were gonna make these lines/offsets available for sale? Slightly shorter overall, + slightly fuller bilges /narrower bottom than some standard examples of the working Swampscott type, makes this one appealing... without me having to re-invent the wheel trying to modify one of the old ones.
@TipsfromaShipwrightvideos
@TipsfromaShipwrightvideos 6 лет назад
ballparkblueprints.com/collections/boats/products/tips-from-a-shipwright-sport-dory-plans?variant=8161564295257
@collariautomotive9876
@collariautomotive9876 6 лет назад
what color is the polysulfied ?
@manfredschmalbach9023
@manfredschmalbach9023 6 лет назад
*builds a boat for months 😅 *drills holes in the bottom of said boat 😳
@rahoulrai
@rahoulrai 6 лет назад
😉🤔🤔
@CorwynGC
@CorwynGC 6 лет назад
Welcome to boat building...
@thomasmarchetti8639
@thomasmarchetti8639 6 лет назад
Sees Lou drill holes in herrishoff planking to screw on, thinks nothing. Sees Lou design a dory and drill holes for skeg, loses mind. So sensitive 😆
@manfredschmalbach9023
@manfredschmalbach9023 6 лет назад
Thomas Marchetty You're right (not with the overly sensitive part tho), needless to point out the Herreshoff is a karweel planked one, while da dory does sport a composite bottom ... duh. But well, why not, we do things different all the time, don't we?.
@mr.e7022
@mr.e7022 6 лет назад
Is that a Walker Turner bandsaw?
@wisedupearly3998
@wisedupearly3998 6 лет назад
Definitely a great piece of work and should offer many decades of service.
@makewhatyoulike119
@makewhatyoulike119 6 лет назад
You are an excellent and humble teacher.
@ljbonner
@ljbonner 6 лет назад
Icing on the cake. Another great video.
@wobius
@wobius 6 лет назад
great video! good to see you use a router :D
@murrayandru7527
@murrayandru7527 6 лет назад
Thanks Lou awesome as usual.
@johnnelson8956
@johnnelson8956 6 лет назад
Make your own router table
@_noname617
@_noname617 6 лет назад
bob dylan shocked the world when he went electric
@johmstrom3523
@johmstrom3523 6 лет назад
Ha. Nice one!
@flyingpictures1100
@flyingpictures1100 6 лет назад
Dang I am up to date!
@SomeGuyInSandy
@SomeGuyInSandy 6 лет назад
It sure is a good thing you happened to have those cans of Total Boat Wet Edge and Total Boat 2-Part Epoxy Primer laying around. What ever would you have done without them? Total Boat sure saved the day!
@thomasmarchetti8639
@thomasmarchetti8639 6 лет назад
I hear the new coffee mug offers a fair radius as well...
@TipsfromaShipwrightvideos
@TipsfromaShipwrightvideos 6 лет назад
Thomas Marchetti ballparkblueprints.com/collections/boats
@ghostboatsofsouthernmichig5978
I think I would Have To Be A "Total Boat'' coffee Mug!!!
@jameslatham3521
@jameslatham3521 6 лет назад
Can’t wait
@UweBehrendt
@UweBehrendt 6 лет назад
thanks
@ajones8699
@ajones8699 6 лет назад
Nice.
@Pushyhog
@Pushyhog 6 лет назад
Wow, what a fit! Scag! I seen some scag’s round here:) thanks Lou.
@alexmakos6039
@alexmakos6039 6 лет назад
Hi
@danielsilvis203
@danielsilvis203 6 лет назад
Luckily you had the total boat cans laying around!
@paulcollins9397
@paulcollins9397 6 лет назад
The late Pete Culler recommended porch & floor enamel house paint! It works great! “If you want to build a cruising sailboat, build it’s dinghy first!” Good advice. Yours is a work of art. Should that skeg have a wider base, for side impact support? Primer the mating surface (underside) of the skeg, before caulking?
@williamsimons5706
@williamsimons5706 6 лет назад
Capt. Culler was a very experienced man of the sea with design and practical knowledge you just can't find in modern so called cruising sailboats. We have lost so much to the racing influence that has no place in cruising! A fast living room ( Mooring's Catamarans) on the water is not a safe place to live. A fact they don't advertise - more stable upside down than right side up!
@paulcollins9397
@paulcollins9397 6 лет назад
William Simons Old school traditional designers brought a wealth of experience to the drafting table. Cats & tris are fine sea-going vessels, just gotta handle ‘em differently. Polynesia, Hawaii, etc... Carl Alberg didn’t design boats for the customer, “I design boats for the sea.” Customer got what he gave them, deal with it!! That’s why I have a 1965 Ariel. I never thought I’d ever see an Ingrid being built.
@tedhaas8440
@tedhaas8440 6 лет назад
Lou, 2 questions - 1st- Why wouldn't you epoxy the skeg on to the boat with a 2-part epoxy glue. 2nd - Since that skeg can suffer cross pressure and forces, wouldn't you want to mount a backing plate (metal like aluminum, stainless steel or even brass/bronze) inside the boat floor bottom over the skeg with a series of long and heavy screws with very course threads (1/4"-5/15" screws) to help secure that skeg tightly to the backer plate? Plate wide enough to withstand side to side pressures while sandwiching to the hull bottom (maybe 3"+/- wide and the length of the skeg)?
@MrJohn714
@MrJohn714 6 лет назад
Im thinking Lou only used the polysulphide to seal the seem and to set the skeg in place till he can flip the boat. If you recall he drilled two holes for screws to use as a center line for more screw holes and I'd be willing to bet he'll use a small oak backing strip also so the screw heads don't have a tendency to pull through the bottom of the boat. Also two part epoxy doesn't have a lot of shear strength so using it as a strength factor wouldn't be that effective because under a side load it will snap like glass.
@tedhaas8440
@tedhaas8440 6 лет назад
Yes I noticed the 2 set screw holes he drilled for. I guess a solid oak backer board would probably 1" or more x 3-4" wide and the length of the skeg would be sufficient, as long as there are either wide and thick SS or brass washers to help the screw heads to stay secure. A 1" x 1/8" brass bar strip over that oak plate, the length of the oak plate, edged and drilled in place of washers would look even more spiffy! As far as shear strength goes Polysulphide would only "give" with side shear forces and then put the bulk of the shear pressure on the screws, which could stress and even spider crack the hull around the screw holes. A 2-part epoxy glue/putty with some glass fibers and/or cavicel on both the skeg and the backer plate would add a tremendous amount of strength to the shearing strength of the skeg. Any possibility of it breaking like glass would be handled by the screw shanks, as well as a pre-roughing (60-80 grit scuffing pads) of the hull bottom at the footprint of both the skeg and the backer plate, as well as the bottom of each pieces that will be glued and assembled to the hull bottom. Once assembled and glue kicked, he could even add several 6" tabbing strips of the same kevlar material he used to overlay the hull, along the skeg to hull connection to also help with side forces and it will still look good with 3" of it running up the sides of the skeg, and almost looking like it was pre-formed into a mold. Finally, he'll want to clear epoxy the skeg and the oak backer plate to keep them both looking good, being durable and avoid water intrusion.
@hermandarr6274
@hermandarr6274 6 лет назад
22 minutes to put one piece of wood on.....WTF
@davidj.7779
@davidj.7779 6 лет назад
Yup; unhurried craftsmanship. That's why this Dory will float for a long, long time.
@collariautomotive9876
@collariautomotive9876 6 лет назад
what color is the polysulfied adhesive your using?
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