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Dyson DC35 motor disassembly - back cover remove 

IljaM
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Video describes how to remove and repair motor of vacuum cleaner Dyson DC35

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27 дек 2015

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Комментарии : 71   
@dogtired8357
@dogtired8357 3 года назад
Hi Ilja, thank you greatly for posting. The showing of how to remove the cover / where the tabs were was key for me - very helpful. In my case, over time one of the wires came loose off the back of the on/off switch (poor contact) as the switch physically moves a bit when operated which must have fatigued the wire / solder joint. Re-strip wire / re-solder and now all good. Yes, hard to remove cover without marking the plastic, but very happy now with working vac. Kudos to you! Děkuji. (PS. The cover screw was torx, from memory, i'm writing this after the fix, i think it was size T7 for me)
@JamesPond-cd3tp
@JamesPond-cd3tp 3 года назад
Same problem only the metal circular part that goes on the axle had a hairline fracture and was freely moving on the axle. I used superglue. Took me about an hour trying to get into the motor area but this video gave me confidence so thank you! :) Saved me buying a new one and now I know I can fix it again if I have to! My symptoms were press trigger and a single beep and green light BTW. No motor movement. The beep seems to indicate an obstruction. Good luck folks!
@davidbeaudry6277
@davidbeaudry6277 4 года назад
Thank you very much. Mine was making a high pitched squealing noise. It ended up being the magnet was loose on the shaft as well. I used suggestion down below but used a C clamp instead to release the tabs. This saved me a few hundred dollars.
@KarlUKmidlands
@KarlUKmidlands 8 лет назад
Strong metal Spudger tools can help with removing the case, they are a real pain Good video
@FrankKinlan888
@FrankKinlan888 7 лет назад
I had the same problem with the rotor spinning on the shaft. Allow the adhesive to fully dry before reassembling the motor. The symptom is the motor makes a squarking noise. DC31 is now cured, Thanks.
@jimmymay3201
@jimmymay3201 5 лет назад
Thanks for the Video, I was sure I was going to break the tabs trying to get the back off. Your video proved it can be done"...
@courtneybizeau9055
@courtneybizeau9055 3 года назад
Same reason I searched. Thank you for the video!
@zikermu
@zikermu 6 лет назад
Thank you very much for this video that will be useful for fix my vacuum cleaner .Best regards
@willkelly8108
@willkelly8108 2 года назад
Absolute life saver, thank you so much for posting this:)
@MichelJosephCardin
@MichelJosephCardin 5 лет назад
It's actually easy to remove the back of the handle/motor cover; just push upwards on the cap; as to distance the clip at the bottom of the handle end; use a soft but strong plastic or wooden tool(like a popsicle stick; I used a small kitchen knife but I would rather you would use a dull tool)to pry away the clip; releasing it from the handle(you can also push the clip from inside the hole at the bottom of the handle; but that was too hard). And then; all you need to do is pull this handle time thung upwards and out; what happens is that the cover shell begins to become oval; thus pulling away those first of clips; thus then giving downwards relief as this shifting then releases the top clips. I'll re-install it and show you in a video; if you didn't understand.
@FrederikStijnen
@FrederikStijnen 4 года назад
Thanks for the info! I'll definitely try this as my DC34 stopped working the other day. A small video tutorial would be extra helpful of course :-)
@eWhizz
@eWhizz 5 лет назад
Torx T8 driver to remove screw on back. This is the only screw. Everything else is with broad clips that are difficult to unlatch. Heat up the unit with a hairdryer to make the plastic more plyable. Wrapping the back plastic shell in tape then putting in a clamp where the jaws only make contact with the back shell, then heating with a hairdryer can allow you to remove the back plastic shell. It is not easy. Try other things to fix faults first. ie another battery, clean battery contacts, clean filter.
@imacgio
@imacgio 2 года назад
Hi Ilja Mašík, many thanks for your video it was very helpfull to open my Dyson DC30 motor. My problem is that the little router on the shaft has broken. Do you know if I can get one somewhere?
@robisignorile2739
@robisignorile2739 4 года назад
Grazie tante ho avuto lo stesso problema alla mia dc45 e grazie al video sono riuscito a ripararla. Non è stato facile ma alla fine ci sono riuscito.
@karenroberts7531
@karenroberts7531 4 года назад
Hi I’ve found that the magnetic rotor is shattered but still intact, can I repair or replace this? Thanks for this video
@tracybunch8344
@tracybunch8344 3 года назад
Was able to fix dc44 with this videos help thanks
@robertpritchard8377
@robertpritchard8377 5 лет назад
What type of screw driver did you use to remove the screw?
@user-zq2rn9th9i
@user-zq2rn9th9i 5 лет назад
Hello! DC45. one day the motor into the mop was stoped(not in the vacuum unit). I disassembled mop and measured motor resistance - 3 Om. The rotor was stucked, but i rotated his with force. 3 Om - It is work resistance or motor failed? And now - the main unit (with vacuum motor) is work, but i have not volume on the pins in the bottom of vacuum unit. From this pins volume go to the mop motor. When i disconnect the battery, this pins are directly connected(i am measure on the tester). Is it work situations? Sorry for my english...
@user-ue1zf8fj9g
@user-ue1zf8fj9g 4 года назад
Good evening, Tell me, please, how can I find out the marking of the octopus microcircuit, the designation on the Q5 board is located on the inside of the board, in the same place as the transistors. The case of the microcircuit has almost swollen, the marking cannot be read. Dyson V6 well, either in his brothers
@joneenscott7157
@joneenscott7157 3 года назад
Thanks for the instructions. Found rotor magnet split down axis. Just need a replacement now. Cheers.
@JamesPond-cd3tp
@JamesPond-cd3tp 3 года назад
Just use superglue I did and seems to do the job same issue with mine!
@vincentlefebvre5681
@vincentlefebvre5681 2 года назад
Did you found any replacement magnet mine was completly in pieces
@parkerdawson4120
@parkerdawson4120 Год назад
@@vincentlefebvre5681 Hey, I just took my vacuum apart and my rotor is in pieces as well. Was wondering if you ever found a replacement?
@acustomer7224
@acustomer7224 5 лет назад
Very useful. Many thanks for posting this, a great help.
@HarryHound1
@HarryHound1 3 года назад
Thank you, very helpful video
@KhachatryanTech
@KhachatryanTech 3 года назад
Ilja Mašík, Hi dear Ilja Mašík, please tell me, have you modified your dyson? Why I don't see the filter detection switch wires not connected to your board? Have you connected Trig +24V from on-off switch board to the same board V2? Please tell me where to connect filter detection switch wires??
@seymoreduless8920
@seymoreduless8920 7 лет назад
I was able to squeeze the motor assembly with a vise and it made the cove pop right off.
@FrederikStijnen
@FrederikStijnen 4 года назад
Any suggestions on how exactly you have put the motor assembly in the vise? Because I assume putting pressure on the sides of the assembly will only make it more difficult to remove the tabs from the motor assembly.
@stoloveje6144
@stoloveje6144 4 года назад
Was that the cause of your machine to run for a couple of seconds and then stop? Is that the reason why?
@robertbrakha3389
@robertbrakha3389 5 лет назад
Bonjour, je pocede la même machine, la brosse rotative ne marche plus, j'ai bien contrôlé le petit moteur avec une pile 3 v il fonctionne, j'ai effectué un nettoyage à fond et derrière l’engrenage de la brosse tournante, j'ai changer la batterie, mais le problème persiste. Comment vous faite pour savoir si le courant arrive bien sur le petit moteur, est ce qu'il y a des protection magnétique ou autre chose ?. merci d'avance de me répondre.
@d.k.1394
@d.k.1394 2 года назад
Great video...wow...a tiny motor!
@WhiteWi
@WhiteWi 2 года назад
Thanks for the vid. My magnet is half broken now I need to find replacement magnet that fits
@meganarpasi
@meganarpasi 8 лет назад
mine quit working and dyson pretty much told me I need a new motor (it cuts out after a few seconds) they told me Im SOL and have to pay 150 for a new motor from them! I refused to, so Im attempting to take mine apart to see whats wrong with it! thanks for this video, been looking everywhere for one about this!
@geekkc3249
@geekkc3249 7 лет назад
meganarpasi That's lovely, that you got the housing apart...But HOW did you get that screw undone, a Torx T10?? Please give us a clue..
@Swenser
@Swenser 4 года назад
@emma harrington I'm at that point to check next what you suggest, but then would also guess there is a cut off thermistor somewhere on motor. Anything else to check. Mine has canister and filter removed so it is not a blockage problem
@Munzer1977
@Munzer1977 8 лет назад
can you help me out. i ripped mine a part. can i just operate the motor on external power. ..? whats the power rating that should be aplied directly to the motor terminals..?? . apriciate
@ilja5817
@ilja5817 8 лет назад
+Munther G-mail Unfortunately i have no idea which pins on connectors you have to drive to control motor. My vacuum is back assembled and i dont want to open it again :). Good luck in your project!
@vince7735
@vince7735 4 года назад
My D35 is now stuck in MAX mode. I've had the vacuum for 8 years now so I know the usual method of releasing MAX mode. The MAX button doesn't seem to be pushed in. Could it be some kind of electrical fault? (I think one of the reasons I've had the vacuum so long is I've hardly used it in MAX mode.)
@mikabreto
@mikabreto 4 года назад
The switch mechanism on the MAX button is the most ridiculous thing in terms of complexity and repairability. Similar to a difficult Chinese puzzle, but imagine that the puzzle has tiny metal prongs and a spring that will lose themselves in carpeting if you happen to take it apart over a carpet. This happened to me. Luckily I have a collection of strong magnets to sweep the floor with and they turned up. The way they designed these things was not with a future repair in mind.
@mantaskeblis1322
@mantaskeblis1322 8 лет назад
is it still working? Rotor on mine has snapped in half, I wonder if I should attempt gluing it back together?
@ilja5817
@ilja5817 8 лет назад
Biggest problem will be with non-balance of repaired rotor. Of course you cant make it worst, so why dont... I suggest to use some very tenuous glue, super glue maybe... Good luck!
@mantaskeblis1322
@mantaskeblis1322 8 лет назад
+Ilja Mašík Super Glue was not strong enough. however it held enough for me to notice that it is cutting out after 3-4s could it be capasitor? or is there like a heat sensor somewhere? I just wonder if it is worth playing with epoxy and then find out that every 3-4s I have to press the button again...
@kosmorider
@kosmorider 6 лет назад
Mantas Keblis have the same problem with rotor. Do you fix it? Can't find rotor to buy
@roelandanrijs4905
@roelandanrijs4905 10 месяцев назад
You don’t show the most difficult part: removing that cover
@horsewhisperer20394
@horsewhisperer20394 2 года назад
I thought this video would be a back cover removal video - but it’s not. It’s hard to do without seeing it. I can’t get mine off
@kosmorider
@kosmorider 6 лет назад
Can someone tell me where can I buy the rotor magnet or impeller
@parkerdawson4120
@parkerdawson4120 Год назад
Were you ever able to find one? I have the same issue
@joshpaulschram
@joshpaulschram 3 года назад
Thank you
@AnthonyDFHogan
@AnthonyDFHogan 2 года назад
I can't for the life of me figure out how to get the screwdriver in between the rear case cover and the main housing to release the plastic clips... anyone have some extra info or video on how they did it?
@douge1321
@douge1321 2 месяца назад
I worked from the bottom to get the cover off. Like others the rotor magnet was broken in pieces. It's a shame a 25 cent part can't be replaced. If anyone one tracked one down post it. Thanks
@hoodedcreeper2465
@hoodedcreeper2465 7 лет назад
I want to put the dc31 motor in a rc car
@rickperalta1921
@rickperalta1921 Год назад
Looks like the same problem here. Suspect a little more glue and pinch of graphite in the factory would save a lot of recalls... Thanks!
@rickperalta1921
@rickperalta1921 Год назад
Thanks for the heads-up on the case prying. A plastic (phone pry) tool seemed to help and did less damage.
@slh950
@slh950 2 года назад
Jesus they make it so damned hard to get to the motor!
@romantic_hippie
@romantic_hippie 8 лет назад
You didn't show how you popped it open. that's what I need to see, your technique
@ilja5817
@ilja5817 8 лет назад
+Lyzzie K. Yes, its not exactly shown, but most important is how are plastics assembled. There is no magic touch to unlock cover. You have to insert a screwdriver into gap between cover and body in places where are locks and use appropriate force...
@Ubiquitousness
@Ubiquitousness 4 года назад
Really would have like to see it regardless. The gap isn’t big enough for me to get anything in there that doesn’t just bend.
@kagankul
@kagankul 8 лет назад
Конструкция разбирается плох. Что бы открыть Дисон надо две отвертки вставлять и в щели и с большим физическим напрягом вскрыть. Плату электроники вообще нельзя снять, как в кино. Два больших конденсатора 1000 mf очень крепко приклеены. Есть все шансы сломать двигатель. Надо отсосом освободить ножки конденсаторов после этого можно плату вытащить. И еще между конденсатором стоит пластиковая пластина, так она приклеена к какой-то детали. Возьмите тонкую проволочку и разрежьте силикон. Александр.
@ilja5817
@ilja5817 8 лет назад
Nauč se psát Anglicky, když už můžu žbleptat ve videu já, dokážeš to i ty...
@kagankul
@kagankul 8 лет назад
Englisch. Design understands badly. To open Deason is necessary to insert two screwdrivers in the slots and with great physical straining to open. electronics board can not be removed at all, like in the movies. Two large capacitor 1000 mf very firmly glued. There is a good chance to break the engine. It is necessary to release the suction feet capacitors from the board, then you can pull out the card. And between the condenser should plastic plate, so it is bonded to some parts. Take a thin wire and cut the silicone. Deutsch. Design versteht, schlecht. Zum Öffnen Deason notwendig ist, zwei Schraubendreher einzufügen in den Schlitzen und mit großer körperlicher Anstrengung zu öffnen. Elektronikplatine kann nicht entfernt werden, wie in den Filmen. Zwei große Kondensator 1000 mf sehr fest verklebt. Es gibt eine gute Chance, den Motor zu brechen. Es ist notwendig, die Saugfüße Kondensatoren von der Platine zu lösen, dann können Sie die Karte herausziehen . Und zwischen dem Kondensator sollte Kunststoffplatte , so wird es an einigen Teilen gebunden. Nehmen Sie einen dünnen Draht und schneiden Sie das Silikon. Alexander.
@ilja5817
@ilja5817 8 лет назад
Thanks for details. What is described in the video, is purely my experience. My way how i did it. If you prefer to lead out capacitors first, its of course safer way. I just pulled it out, about strong glue i told in the video...
@kosmorider
@kosmorider 6 лет назад
Alexander Kulakov у тебя не остался магнит от двигателя? Мой лопнул, не найти
@michaelggriffiths
@michaelggriffiths 4 года назад
These are brilliant and rubbish at the same time. *IF* you get one that is fit for purpose you are laughing. Sadly the majority of them fail, I have *3* (2 X DC31 and 1 X DC35) *ALL* of them are faulty!!! Two of them work for 5-10 seconds and then shut off for a few seconds before restarting. One of them (DC35) will not turn on at all now! For the money we spend on these, it's better getting the cheaper knock offs, they work as promised, not as powerful, not as good, but at least they work.
@azaisclaude6635
@azaisclaude6635 2 года назад
la video commence sans exposer le véritable problème comment sortir le capot du moteur. Lereste est clkassique. pour moi je ne peux pas ouvrir
@stewarth1571
@stewarth1571 8 лет назад
Yes you didnt show how to open it i took the screw off but it is closed solid your title states Motor Disassembly back cover remove but you dont show it, its very funny
@ilja5817
@ilja5817 8 лет назад
Hey Stewart, if this video does not clearly described you how to remove cover, you should not do that...
@mmstick
@mmstick 6 лет назад
The video literally starts with the cover already off...
@billcobbett9259
@billcobbett9259 5 лет назад
I would like to know what type of screw holds the motor cover- is it a Torx?
@niels9663
@niels9663 5 лет назад
Bill Cobbett T8
@richardparker1924
@richardparker1924 5 лет назад
Right? I know to remove the screws, but I need to know where the plastic clips are that's holding it in place so I dont go jamming a screwdriver into something I shouldn't be and end up fucking it up. Plus, the screw locations are a bit different on mine so it would've been really helpful if he would've started the video by doing what the title suggested
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