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EVO Sportster Clutch Adjustment : Pro Tip 

J&P Cycles
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Is your Sporty clutch dragging a bit, or possibly too much play in the lever? You may not need a new clutch, just an adjustment. We'll walk you through the steps of an adjustment to keep you clutch in perfect working order. #Sportster #Clutch #Adjustment

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27 фев 2019

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Комментарии : 90   
@jpcycles
@jpcycles 4 года назад
See more at Countersteer. www.jpcycles.com/countersteer?EVO_Sportster_Clutch_Adjustment_:_Pro_Tip&I2qeflpEGao
@keeplifesimplestupid
@keeplifesimplestupid Год назад
Perfect. Did it this morning when I was also doing a primary chain adjustment. Thank j&p cycles. Your scottsdale store is great.
@1eltino
@1eltino 5 лет назад
Thanks. I Watched a couple of videos and they said to just wind the clutch back then back quarter turn. Your the only guy who said about just winding back until you feel resistance then back it off a quarter turn. Too easy, thanks
@blove8396
@blove8396 Год назад
THIS IS THE CORRECT VIDEO FOR THIS JOB. MULTIPLE FIRST GEN NIGHTSTER OWNER HERE, THANK YOU!!!!!!!
@JUNIORGONG.ASFxCK
@JUNIORGONG.ASFxCK 4 года назад
Straight to the point, I thank you sire...
@CatholicCrossBearers
@CatholicCrossBearers 4 года назад
Very Good Explanation! Thank You!
@geraldscott4302
@geraldscott4302 Год назад
When you adjust the clutch is also a great time to change your primary/transmission fluid, and check/adjust your primary chain tension. The primary/transmission on an EVO Sportster hold exactly one quart of fluid. When I bought my 2006 Sportster 1200 with 9200 miles on it, I found that some idiot had put almost 2 quarts in it. No matter what you drain out, always put one quart in. If your bike still has the original clutch in it, REPLACE THE CLUTCH. Clutches on H-D EVO engines have what is known as a "grenade plate" in them. The official name for this part is a "spring plate" it is two steel clutch plates with springs between them, and is held together with brass rivets. These soft rivets WILL fail, usually around 15,000 miles, the spring plate will come apart, scatter lots of little pieces of metal in the primary, and usually do serious damage not only to the clutch housing and hub, but can also get into the transmission and wreak havoc in there as well. Get what is called an "extra plate" clutch kit and install it. It eliminates the "spring plate" and the probability of it exploding and doing a lot of damage. While you have it apart, it's also a good idea to replace the release bearing, which is of very low quality, and will eventually fail. If you want to keep replacing it, you can use the original oem bearing, but much higher quality bearings are available. The EVO Sportster is a VERY reliable engine, but those are two MAJOR issues that can shorten it's life. Why H-D continued to use these parts after it became known that they were failing I have no idea.
@sunshineandsmiles9668
@sunshineandsmiles9668 Год назад
They want to sell more bikes so they booby trap them for profits? I have to protect my 99 sporty!
@geraldscott4302
@geraldscott4302 Год назад
@@sunshineandsmiles9668 I believe the "spring plate" was an attempt to make the clutch pull lighter, which it does, though only slightly. But it caused a far worse issue. They continued to use it because their tooling was set up for it. That is not uncommon in vehicle manufacturing. It would last long enough to get through the warranty. As for the bearing, I believe that was just a way to cut costs. It would also make it past the warranty period. Pretty much all vehicle manufacturers do things like that.
@sunshineandsmiles9668
@sunshineandsmiles9668 Год назад
@@geraldscott4302 planned obsolescence is the whore of capitalism. It has destroyed countries and is bringing ours down.
@clintwoodruff1187
@clintwoodruff1187 11 месяцев назад
@@sunshineandsmiles9668 You're exactly right ! And they have been pulling this crap on their customers for years !! I hope I live to see the MoCo belly up !! If there was ever a company that did not deserve to be in business, it's these crooks !! Besides, there's a big enough aftermarket to keep every Harley owner riding for another 100 years ! , So who needs the crooked sob's ?!!
@clintwoodruff1187
@clintwoodruff1187 11 месяцев назад
@@geraldscott4302 - And again... They're freakin' crooks for doin' it !!! They charge a bloody fortune for their products, so there's NO EXCUSE, for, " doin' what the other run of the mill jerks in the industry are doin' !
@stufoo
@stufoo 2 года назад
Ohhhh. I was wondering why my clutch was feeling all weird. I tightened the adjuster nut like it supposed to be tight. Didn’t know it was supposed to be backed out after resistance. Thank god I watched this video
@fallingangel2864
@fallingangel2864 4 года назад
Thank you bro🤘⚡
@shovelhead4558
@shovelhead4558 6 месяцев назад
Nice easy adjustment thanks.
@KTMGUY95
@KTMGUY95 5 лет назад
Good stuff Patrick!
@LeathalLefty1
@LeathalLefty1 5 лет назад
Thanks dude
@IntoTheWildernessBushcraft
@IntoTheWildernessBushcraft 2 года назад
Best channel on YT! 👊🏼
@Chris-0113
@Chris-0113 4 года назад
Great video!
@C.Parry989
@C.Parry989 Год назад
So I've done exactly what you just did in this video and once I put my derby cover on its not allowing me to pull my clutch but it dose with the derby cover off
@chrissachtleben2127
@chrissachtleben2127 Год назад
Have adjusted my clutch exactly the way that you are saying
@chrissachtleben2127
@chrissachtleben2127 Год назад
And when I put it. In gear and let off on the couch and give it gas it goes no we're and the reason I was in the primary chain I had to put a new primary chain adjustment in..and of course new fluid.
@jaketowne1651
@jaketowne1651 2 года назад
I put a new clutch pack in my eco… new cable… new bearing… and still have a dragging problem and Slamming gears after all pre-mentioned adjustments were performed. What am I doing wrong? Is there a brake in procedure I missed. Does the bike need to be hot before the adjustment?
@joshrhodes281
@joshrhodes281 4 года назад
I'm having trouble with adjustment screw how to get it adjusted after taking the ball bearing loose I'm getting a whine noise
@NewAccount-jt9ti
@NewAccount-jt9ti 3 года назад
I recentley purchased a 2006 xl 1200c and the other night while riding my rear end went limp. Motor runs stong. It shifts into every gear, but wont move on its own, but its freewheeling in every gear. Tried this, it didn't help. What is wrong with my bike?
@curtisnagel610
@curtisnagel610 3 года назад
The adjuster you screwed in. That plate like thing is it suppose to be a lil loose or am I not feeling enough resistance
@jasonbentley9968
@jasonbentley9968 4 месяца назад
Brilliant easy video, thanks 👍🏼 just a quick one, say someone set the threaded screw behind the Derby cover to be really tight and snug; like tightening a bolt etc, what effect would that have? Just out of curiosity
@Max1dollar
@Max1dollar 2 года назад
I did all this and now when I shift from second back to first it dies is my clutch cable too tight?
@rileynelson1864
@rileynelson1864 Год назад
I've tried everything from the manual to videos my bike is a 1986 sportster I replaced transmission and clutch now when u shift to1 it creeps while clutch is engaged if I back it off then the handle is to hard to squeeze if I tighten the opposite
@johanrobberts2021
@johanrobberts2021 11 месяцев назад
I just want to say thank you very much. I bought a 883 whife 6000km on clock hard problems whife clutch
@seth_thewindwarrior7958
@seth_thewindwarrior7958 4 дня назад
This helped me a lot I just put a new clutch cable in and I guess I didnt adjust the evo right I just tightened it and was getting serious clutch creep
@paullesho
@paullesho 3 года назад
Thank you.
@classicuniquegifts9704
@classicuniquegifts9704 6 дней назад
My bike seems to be wanting the clutch out further for it to roll. Would this adjustment help?
@magicxsun2820
@magicxsun2820 3 года назад
You sir just saved me a lot of anger thank you
@ladytechautocare
@ladytechautocare 2 года назад
At the end you mentioned 'pull thru'.... what does that mean?
@gagesvideos4489
@gagesvideos4489 4 года назад
What forward controls are those?
@dwaynemiller6833
@dwaynemiller6833 4 года назад
I have a 04 sportster 883 runs good shifts good but I'm hearing like a grinding our rubbing noise from my clutch area anyone no what that good be its only when the bike is moving when I pull in the clutch and let go of the gas the noise stops
@oswardg15
@oswardg15 4 года назад
To adjust the clutch, do I need to put in a shift or does it need to be in neutral always?
@corbinhbucknerjr558
@corbinhbucknerjr558 18 дней назад
In neutral.
@joetroutt7425
@joetroutt7425 4 года назад
Everything​ on my sporty works fine. It shifts smooth and never grinds when changing gears but when taking off it seems like my bike hit a slick spot and all of sudden catches traction. Does my set screw need to be adjusted a little tighter? Recently changed clutch cable.
@ChapsShrugged
@ChapsShrugged 4 года назад
I'm guessing you got this figured out by now- but that's possible. When I bought mine it was actually over adjusted, so it FELT "race-tight" but slipped under torque. Of course your clutch is probably on it's way out, and like dude said, you can adjust plenty more life out of it. But If you adjust it like this and it doesn't change much, you can be sure your clutch is basically shot. I adjusted and readjusted mine after riding about 3x before I accepted that I'd be replacing it- it was overdue IMO, and gave me more life than it should have under my use, at 40,000mi. Not a difficult job, not too intensive or time consuming If research, if you are prepared and do it mentally a few times. You can fab ways to get around the special spring tool, but it's usually just worth it to buy things like that.
@wayloncoffey7952
@wayloncoffey7952 2 года назад
What is the nut with the spring called?
@caseywilcox3663
@caseywilcox3663 Год назад
What does he mean by pull through at the end?
@michaelnicholson9092
@michaelnicholson9092 Год назад
I can't seem to get the gear crunch when first engagement into first? Doesn't creep.
@st.m2837
@st.m2837 5 лет назад
It is an affirmative. I own the 2018 breakout. If you have a chance, please ask me to set a clutch.
@lproachg23
@lproachg23 2 года назад
Can I order that nut and spring for the clutch?
@thebanditbiker9425
@thebanditbiker9425 4 года назад
Recently upgraded my clutch plates and installed a longer clutch cable. I went through this process but I'm still having difficulties in my Sportster to nail N on the first go (this existed with the stock clutch plates and cables, too). Odd, when I turn it off it goes in right away. Maybe I have a little too much play? Or does it need to be ridden a bit more for the new fluid to mix about. I only took it for a spin in the yard to make sure the clutch and brakes were working. Thanks!
@joshsmith713
@joshsmith713 2 года назад
I’m having the same issues did you find the cause?
@ruthlessinu626
@ruthlessinu626 2 года назад
@@joshsmith713 I turned it a couple of times until i bottomed out. So I pushed the felt resistance farther back. Only then, did I do the adjustment shown in this video. Works better for me. Been doing it that way the last couple of years.
@clintwoodruff1187
@clintwoodruff1187 11 месяцев назад
the bandit biker - put 'slight' pressure on the shifter and lightly 'blip' the throttle. It will like that, and slip right into "N". If it doesn't work, go through your adjustment once again, just to double check what you did the first time. Harleys are old time designs, and don't generally have the smooth precision of the more modern designed machinery . If that's the biggest problem you're having with your HD, thank God every night that you got a good one. And just blip the throttle a time or two, and go on with business.
@sleddog5091
@sleddog5091 5 лет назад
You make good videos brother
@jpcycles
@jpcycles 5 лет назад
Thanks man
@AudioArcturia
@AudioArcturia 4 года назад
So my clutch feels like it weighs a hundred pounds, even with adjusting the lock nut and adjustment bolt. Would doing what you showed here help, or no?
@jpcycles
@jpcycles 4 года назад
its a good place to start. Make sure you have the clutch cable adjusted out with a lot of slack before you do the adjustment in the primary.
@ddotson111
@ddotson111 4 года назад
So I did this on my buell to put a cable on, (did a motor swap) now its super loose... do I just need to tighten the bold back up or did takeing my primary case off a little mess me up ?
@jpcycles
@jpcycles 4 года назад
If the lever is loose but the clutch is operating properly you need to adjust the cable
@wizard4125
@wizard4125 4 года назад
I did that adjustment but I’m still hearing noise when i release the clutch handle in 1st gear, I installed adjustable hand levers on my wife’s 2019 883. What am I doing wrong?
@farmerswift
@farmerswift 11 месяцев назад
Do u have an extra plate clutch kit? The energy one kit sounds like squeeling tire when pulling out in 1st
@mitchellholman1387
@mitchellholman1387 4 года назад
Great explanation but what if I’ve done the same n still have a creep/bad shift situation?
@jpcycles
@jpcycles 4 года назад
If you still have creep then your clutch fibers may be worn down past the point of adjustment.
@motorhead1884
@motorhead1884 Год назад
Bummer I have a buell doing this same thing I have adjusted it every which way and still pulls. I was hoping I was missing something but sound like I need to put in a new clutch
@clintwoodruff1187
@clintwoodruff1187 11 месяцев назад
@@motorhead1884 - If the fibers look okay, check to see if all of your 'steel plates' are perfectly ' flat'. No warpage. Lay them one by one on a piece of glass to check. Replace any you find with the slightest bit of warpage.
@mikecampbell3477
@mikecampbell3477 10 месяцев назад
I just changed my stator on my 2011 nightster. Everything seemed to be good. I followed all the directions now when I put it in first gear and try to takeoff. It doesn’t catch the throttle. I don’t know what I did wrong. Any tips would be great.
@ABomb525
@ABomb525 4 месяца назад
I have the same problem trouble taking off
@kcav5374
@kcav5374 2 года назад
Hi, I'm a first time Harley owner. I've got an 883 Sporty a 1992, would this be the same? I have no issue with my clutch except I want the friction zone a little more in the middle of the clutch lever throw. Mine seems to right at the end & I'd like it to be more manageable. Thanx...
@TheGrizzlygrizz
@TheGrizzlygrizz 2 года назад
Hey did you figure this out? Currently having the same issue on a later model 883. Thanks in advance
@kcav5374
@kcav5374 2 года назад
@@TheGrizzlygrizz I haven't as of yet & it's raining all day today (Tuesday) But I'm gonna try and see if just a little free play adjustment will work.
@Mordorer
@Mordorer Год назад
Try adjusting the cable first. You’d be widening the adjustment screws out. So it would be a lefty loosey vibe.
@clintwoodruff1187
@clintwoodruff1187 11 месяцев назад
Adjust just a ' LITTLE' bit more freeplay in your clutch lever, and it will start to engage a little sooner as you let it out. The dealers always adjust them 'way the hell out' ! I just hate that !! It will also make the clutch 'slip' if it's just a little to far out.
@rickapodaca4135
@rickapodaca4135 Год назад
Well yeah hey I'm on the shift Paul saying the two nuts that you said that replace it they don't tighten up well the bottom one it won't tighten up but it won't come off how do I take it off
@rickapodaca4135
@rickapodaca4135 Год назад
How do I get nut off when I try it just spins dont comeofc need help
@albertcruz3232
@albertcruz3232 3 года назад
What causes the feeling of resistance?
@bigfatmeanie2964
@bigfatmeanie2964 3 года назад
the two pieces of metal in there start to hit each other
@caypiranha1246
@caypiranha1246 4 года назад
i´d like to know ...how to ease the grip on the clutch when the restistance feel is a touch too high....without buying this really expensive power or hydro clutch stuff...
@jpcycles
@jpcycles 4 года назад
Changing to a lighter clutch spring if its too stiff, that could cause it to slip though.
@caypiranha1246
@caypiranha1246 4 года назад
@@jpcycles I know that...but there must be a way to adjust ...so you can go longer tours without massive and steady pain in yr armwrist.
@gmg921
@gmg921 3 года назад
@@caypiranha1246 I would try lubing the clutch cable I would recommend dri slide because it has a nice needle applicator that you can stick down the cable.
@caypiranha1246
@caypiranha1246 3 года назад
@@gmg921 Thx...but I already found a solution.
@Mordorer
@Mordorer Год назад
@@gmg921 great advice that’s what worked for my cable. Just some preventative maintenance
@MarkDupreLSD-25
@MarkDupreLSD-25 4 года назад
Well , once again this Harley manual of mine was WRONG!! It's IMPORTANT to STOP turning the clutch adjustment screw (in the primary) when you feel tension!!!!
@ChapsShrugged
@ChapsShrugged 4 года назад
Haha, sorry for your misfortune, but love this, because the number one "answer" posted over and over on the forums is "Buy a manual." I'm like, don't post a reply if you aren't gonna help! So this tickled me- I hope it didn't cause you damage.
@timpatrick8470
@timpatrick8470 17 дней назад
The screw on mine will not turn clockwise at all
@neil9503
@neil9503 3 года назад
Good run down better than the other ones I looked at. Well I guess I have to replace the clutch on my 2008 Nightster, it only has 17,000 miles?
@fukenbiker
@fukenbiker 3 года назад
I only got 7000 miles out of my 08 nightster. There is what they call a grenade ring in our clutch basket between the drive plates in fishing discs there's this double whammy thing with rip brass rivets. And when it blows up those brass rivets go everywhere and The clutch drags like a animal and it's impossible to get neutral. There's good videos on RU-vid for replacing the clutch pack get a Barnett. Plus if you able to borrow the spring compressing tool and save 60 bucks. WARNING ⚠️ the ears are DELICATE careful not to break the corners off getting that lock ring off. Push in on the ring underneath, so it has room to sneak out.
@aprilthompson8712
@aprilthompson8712 11 месяцев назад
My clutch is chattering when I let it out
@shannonstiles8751
@shannonstiles8751 4 года назад
👍🏾🇺🇸
@dashriprok5852
@dashriprok5852 4 года назад
Rip John
@chipchelios
@chipchelios 7 месяцев назад
Looks like you backed it up half a turn
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