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Hisun 500/550/700/750 wet clutch replacement 

BoostedRide
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*Soak the wet clutch in oil for 1 hour* In this video we will show you the steps to take when replacing your wet clutch in the Hisun 500 or 700 machine. this procedure is also the same on the 550 and 750 model unit.

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3 окт 2024

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Комментарии : 139   
@burtbacarach5034
@burtbacarach5034 Год назад
JUst the video I needed before tearing into my Front Runner 500!I spent 10 years as a professional Honda m/c mechanic (30 years ago...) but it's always good to know the tricks.Thanks!
@dep27rn
@dep27rn 2 года назад
You sir, are a true professional. Very informative video.
@meseahunt
@meseahunt 6 месяцев назад
awesome video thank you for taking the time to make it!!! 🤠
@sdk1968
@sdk1968 5 лет назад
just wanted to say thanks!! video made doing this as easy as it could be for what it is! :-)
@Bigcrappie1208
@Bigcrappie1208 5 лет назад
Can you use Yamaha clutch for this machine? Seem like it would be better quality.
@ariel.black.cosplay
@ariel.black.cosplay 5 лет назад
How did he get the GM nut off? Does it take a special socket? I don't understand what he means about hitting the nut out of the groove.
@rtwiles8444
@rtwiles8444 4 года назад
The nut has a flat kind of collar on it. The collar is beaten into a groove on the crankshaft. Take an old flat blade screw driver and slowly work it under the collar. You can tap it under with a hammer, but don't just start beating away.
@jeffalden6769
@jeffalden6769 4 года назад
I'll be doing this shortly to my 500 and can't thank you enough for being so specific. I promise you'll be my parts supplier. Thanks again
@BeeUseful
@BeeUseful 16 дней назад
Hey, thanks for the video. It really helped me out. It’s nice that there are still some old school useful videos. Most of the stuff now is cringe shit.
@mford960
@mford960 5 месяцев назад
Any information on which bolts go where when putting back together? 😢 Hind sight is 20/20! Having trouble with the ones on the outer edges on the inside cover...
@JCGible
@JCGible 9 месяцев назад
I just changed my oil in a 450 Grizzly. I took it out for a 1/4 mile ride. I then realized I used auto synthetic. What should I do now? Can I just change the oil with Yamalube, or do I need to flush it.
@BoostedRide
@BoostedRide 9 месяцев назад
Get out what you can and just change it again soon. I'd say put 10 miles then drain 1 more time.
@JCGible
@JCGible 9 месяцев назад
@BoostedRide ok, thanks. That's what Im going to do. Just bought the supplies. I just learned that buying your supplies from a dealer can be a good thing. today, this knowledgeable parts guy gave me some excellent advice. Ill be using them again. 🙂
@dgmenace73
@dgmenace73 2 года назад
Do you happen to have a video of how this UTV was acting up which led to this repair? I have similar UTV that seems to be revving too high at lower speeds and takes a long time to get to full speed. Belt has been replaced and cleaned primary. It has less than 300 miles on it and less that 50hrs. Idk what kind of oil previous owner put in it and was thinking if he changed the oil he may have put regular oil and not the wet clutch safe oil in it? I would guess if regular motor oil was put in it , that it may cause some clutch issues. I wish I could describe it better but to me its just revving too high at take off and seems to "feel" like a weak coil pack on a car or truck....kinda in & out sounding and grabbing good.
@mikeburchfield4615
@mikeburchfield4615 4 года назад
Why will my Massimo 500 not go in gear. Goes in reverse but not high or low.
@shintenayatsura
@shintenayatsura Год назад
I hope for a answer to a really weird question how did you torque the CVT lock nut.
@davidgallo5676
@davidgallo5676 2 года назад
The nut is really hard to get off of the clutch. Ruined mine trying before buying a battery powered impact gun from home depot. I bought the biggest they had, glad I did. It didn't come right off. Had to work at it.
@nathanhall2115
@nathanhall2115 2 года назад
Not a clutch related question, but would make a side by side cut out at 30 mph. Seatbelts all buckled. ????
@jasontomkins1753
@jasontomkins1753 5 лет назад
Have a question about removing the wet clutch. Are the threads reversed on the nut that holds the clutch to the crank? I'm trying to remove the clutch but am having trouble getting the nut off. Thank you.
@charlescollins9413
@charlescollins9413 3 года назад
Same here.
@drImposter3
@drImposter3 3 года назад
The nut is lefty loosey. It came off with my Dewalt battery impact wrench on 3 after 30 seconds or so.
@mudderscotch4017
@mudderscotch4017 2 года назад
@@drImposter3 that helps me a lot I will try that I was using a socket and ratchet
@sandspritpark
@sandspritpark 2 месяца назад
Any video of the removal of the 700 motor? raer seal leaked water in
@tristendumas4193
@tristendumas4193 10 месяцев назад
I am currently working on a 550 and I have been sent 2 wet clutch cover gaskets and they were both to small. Where can I find the right one
@BoostedRide
@BoostedRide 10 месяцев назад
is it a hisun motor or linhai?
@Gokywildcats11
@Gokywildcats11 3 года назад
2012 hisun 500 471 ci. Think it needs a fuel injector, would you use factory or Amazon replacement
@garyarmour9599
@garyarmour9599 2 года назад
I need to purchase all that Is there a web site Thanks Gary
@samflorida1277
@samflorida1277 3 года назад
Thanks u for the video it’s really helpful especially when u have nobody in ur area that will fix ur Utv.
@kyletor6082
@kyletor6082 5 лет назад
Could you please tell me how much engine oil does Bennche 700 take? Thank you so much.
@Gokywildcats11
@Gokywildcats11 3 года назад
Spits and sputters when starts like flooding out. And keeps fouling plugs
@mattbruce2862
@mattbruce2862 Год назад
Excellent
@armyvet7070
@armyvet7070 Год назад
Where do you order the parts from?
@mrsmit4381
@mrsmit4381 3 года назад
were can I get engine parts for the 700. I need top end kit. Piston and rings?
@brianszuch6774
@brianszuch6774 3 года назад
Nice to watch a video from a guy who knows his poop
@bbbustedflush
@bbbustedflush 5 лет назад
Excellent video-exactly what I needed before making the attempt to fix my Front Runner 500. My problem started when my secondary clutch wouldn’t come off even after removing everything you suggested. It lacks nearly a ½ inch to clear. So I decided what the heck I’m this far might as well loosen the inner cover and try working around it since it is flexible. Worked great right up until the part on the wet clutch jam nut wouldn’t pry up because it was hammered in to tight. When all else fails use force right?-wrong-now the jam nut is nearly striped and I quit before I start destroying things with a hammer. The video is still fantastic it’s just my jobs never go by the book.
@ramiroa4889
@ramiroa4889 2 года назад
@boostedride Hey, I'm following all your steps but when I removed all the 8 mm bolts and got to the clutch cover housing I pulled on the shaft and it seems to not want to come off any ideas, it seems like it's hitting something, thanks.
@BoostedRide
@BoostedRide 2 года назад
Try tapping on the shaft with a rubber mallet. Make sure you have all the bolts. It is on dowels but shouldn't be stuck
@andrewcranfield2300
@andrewcranfield2300 16 дней назад
Where did you get your parts at?
@DavidEscalante-o6e
@DavidEscalante-o6e 8 дней назад
Were do u get parts from?
@glennjordi9651
@glennjordi9651 4 года назад
I cannot get the clutch bracket nuts off. I have a torque wrench, extension. Etc. I cannot get any of the nuts to move. What do I need to do here ?
@davidgallo5676
@davidgallo5676 2 года назад
I had to buy an electric impact gun at home depot 229 bucks to get mine off. Worked though
@edwingrady5287
@edwingrady5287 2 года назад
They best way to replacevit is buy a Razor, or CanAm. Just saying. I have a new hisun and the company stinks. No customer service.👎👎👎👎👎
@gonzalosanabria2251
@gonzalosanabria2251 Месяц назад
Wow it’s so intense! No way I can do it by myself. Thanks for your great “how to” video 👍
@jaytodd5809
@jaytodd5809 5 лет назад
So how do you know when this replacement is necessary ..any early signs?
@jaytodd5809
@jaytodd5809 5 лет назад
Still await ing some info..finally started to drive this utv and it doesnt hardly go when I hit the gas..it does get up to speed after awhile..will an oil change help?..I figure I need to look at what this video shows? ?
@rtwiles8444
@rtwiles8444 4 года назад
@@jaytodd5809 I know this is a long time after you asked, but if it has to rev up a bit before it starts going, that's a pretty good sign that the wet clutch is going bad.
@NathanCallaghan-v4b
@NathanCallaghan-v4b Год назад
Hi there can anyone advise me on after I slide on clutch drum it meets up to the motor but when I nip up the bolts the shaft won’t rotate just seems to be like 1 mm that buggers me up. Thank.
@kierantownend818
@kierantownend818 Год назад
Just done this wet clutch replacement and did as you said to put the wording facing inwards when installing in the bell housing. Checked it and spun counterclockwise by hand and not clockwise. Got the machine fired up and it'll go in reverse but needs a boot full of revs to go forward and is kicking and bucking to get into gear. Did I install the one way bearing wrong?
@MarkJohnson-bh4by
@MarkJohnson-bh4by Год назад
I have watched your video many times and it is very helpful , I have a linhai 2019 550 t-boss and need to service or replace the clutch. My problem is getting the right parts. the parts list does not show the one way bearing or a number for it. Does it come with clutch kit? some say it is the same as the hisun or massimo but not sure- can you help me.
@DavidWilson-xp4rl
@DavidWilson-xp4rl Год назад
Hi I am enjoying your videos I am interested in purchasing an extension for the dipstick in a early 550 hisun utv . can I have one sent to me in New Zealand and how much will it cost? Dave
@alandowney3603
@alandowney3603 Год назад
My 500 wont move when in gear. The clutches both spin but no movement and there is a clanking noise coming from that area. Any ideas?
@alec7283
@alec7283 Год назад
Of course my primary gear would look completely different than this one….
@fixcars5093
@fixcars5093 2 года назад
Hello I have a ranch pony 500 with only 200 hrs on it, it’s hard to start in cold weather ! Any ideas? I have to use starting fluid
@timbarbee9421
@timbarbee9421 Год назад
Is it necessary to change the dry clutch at the same time? Great video. I have a wet clutch kit I'm getting ready to install.
@chrissexton2355
@chrissexton2355 3 года назад
My clutch on a side-by-side do I have to have hit torque to certain way did you show me a video on clutch replacement
@gregturberville5366
@gregturberville5366 2 года назад
Have you seen any of these start smoking after clutch was replaced? Oil smoke
@1ruralmailman
@1ruralmailman 5 лет назад
so you dont use oil with a clutch additive like for motorcycles and atvs? is that correct?i always used valvaline 4 stroke with clutch additives in my atv,just want to make sure before i get oil for my massimo which it needs.
@BoostedRide
@BoostedRide 5 лет назад
You need an atv oil with additives. JASO is the spec oil you need
@Gokywildcats11
@Gokywildcats11 3 года назад
How hard would it be to rewire the hisun 500 , have a bad electric issue. How many labor hours do you think it would take
@BoostedRide
@BoostedRide 3 года назад
You have an engine harness and a main harness. Hard to say a time. Lot of zip ties and some panels to remove. Engine harness maybe 2 to 3 hours first time user. Main would take a few more making it from front to back
@albertovegas1894
@albertovegas1894 2 года назад
Saludos soy de Venezuela soy mecánico de estos utilitarios no consigo estos repuestos aquí algún nmro para comunicarme con algún proveedor se los agradecería para solucionar los daños gracias...
@drImposter3
@drImposter3 3 года назад
Great video. Very helpful.
@dapatwilk
@dapatwilk 2 года назад
Great video. Any tips on replacing the main shaft on the secondary. Mine snapped while replacing the clutch. Not sure what's behind the seal. Any help is appreciated. Thanks
@callahanoutdoors
@callahanoutdoors 2 года назад
Any ideal where you could be able to order housings at for the drum my broke
@darrenfulmer2218
@darrenfulmer2218 11 месяцев назад
Your video saved me a lot! Thanks for the step by step instructions.
@69pantz
@69pantz 5 лет назад
Do you recommend changing the belt along with wet clutch? I purchased my ys700 used from a salvage yard and it was used heavily to get around for pulling parts from vehicles on yard. My dad has a bennche 500 and his clutch engages right away and mine revs higher before it grabs and i can feel it engage slower than it should. After engagement it works fine and can reach near 50mph. Also previous owner used straight 30wt oil and i probably did not help as i am using Rotella 5w40 synthetic. I will be switching to Rotella 15w40 non synthetic after clutch.
@glennjordi9651
@glennjordi9651 4 года назад
How realistic is it for a novice/newbee to do this repair ? My clutch has the worn down pad problem it seems . Makes a metal grinding noise when accelerating. The stick shift is very difficult to shift and the vehicle doesn’t really move anymore when accelerating. I opened up the outer clutch cover and and when I accelerate in neutral you can see metal dust coming out. Do you think this is a doable repair for someone without experience ?
@BoostedRide
@BoostedRide 4 года назад
If you follow the video it should be pretty straight forward. An impact is not necessary but will make all the difference on the large clutch nuts. Remember to soak the new clutch for an hour before install and always run an oil that is approved for wet clutches. (JASO spec)
@glennjordi9651
@glennjordi9651 4 года назад
@@BoostedRide Thank you so much for replying. What kind of oil do I soak the clutch in ? And I do I just put the whole thing into oil out of the box?
@BoostedRide
@BoostedRide 4 года назад
@@glennjordi9651 most any "atv" oil on the back has the rating "jaso". You need the same oil as a 2006 yamaha rhino. Soak the entire clutch so the oil can soak into the pad material. Hope this helps
@glennjordi9651
@glennjordi9651 4 года назад
BoostedRide thank you so much !
@thesir85
@thesir85 5 лет назад
I believe I have the issue with the rollers under the cam in the primary clutch that you mentioned. The cam plate isn't seating far enough down in the primary clutch to let it seat on the splines. Do I need to crack the primary clutch open to line everything back up?
@michaelhadden2137
@michaelhadden2137 2 года назад
While changing the belt on my 700 the rear clutch has slide closed and I can’t get it to open back up to put the new belt on?
@BoostedRide
@BoostedRide 2 года назад
Did you run a bolt in the clutch to spread it open? There are threaded holes near the center to open it. Do not pry inside on the belt surfaces
@urielgonzalez4149
@urielgonzalez4149 4 года назад
Do you now we’re can I get brake pads for a hisun ys400
@jodyrailey9142
@jodyrailey9142 3 года назад
you skipped right over torquing the primary nut. and to what ft lbs , how to keep from turning while torquing .
@BoostedRide
@BoostedRide 3 года назад
Torque specs are at the end of the video. Tusk makes a universal clutch holding tool. Most people carefully wedge a board or something against the clutch but you had to be careful to not bust anything obviously
@wymonwilson6274
@wymonwilson6274 4 года назад
I`m having trouble with my Massimo side x side jumping out of gear going down hill low and high gear it makes a racket too would that be in the clutch? anybody. Thanks
@BoostedRide
@BoostedRide 4 года назад
One way bearing. Sounds like it is disengaging and engaging again. Sounds and feels like kicking in and out of gear.
@alec7283
@alec7283 Год назад
Is it ok to replace just the clutch shoes?
@timbarbee9421
@timbarbee9421 2 года назад
Where do you get the two 8 mm bolts to spread the secondary to get belt on?
@Trombone590
@Trombone590 6 лет назад
Do y'all have a website? I have a hisun hs800-2. Looking to do some upgrades and for info that I can't get through the Hisun dealership near me.
@BoostedRide
@BoostedRide 6 лет назад
Johnathan Bowman kelleymotorsports .com
@joshjammer5716
@joshjammer5716 6 лет назад
KelleyMotorsports.com
@mendereslimani6135
@mendereslimani6135 3 года назад
How can i order hissun parts?
@shanecollins4303
@shanecollins4303 5 лет назад
do u know if the cub cadet challenger 500 has the same clutch as a rhino?
@single94supra
@single94supra 3 года назад
I'm confused, you say to make sure the one way bearing will turn freely counter clockwise, but the manual states it should turn freely clockwise. Which is correct?
@sethhawk2824
@sethhawk2824 3 года назад
I am at the same point video shows one way but the manual says the opposite what did you wind up doing Brian clay
@anthonypryor2852
@anthonypryor2852 Год назад
Needs to go clockwise. Third time doing it lol😂
@arizonaprofessionaldj
@arizonaprofessionaldj 6 месяцев назад
Thank you
@houndjordan
@houndjordan 6 лет назад
Is there a engine brake on these machines. I have a hisun sector 550 and whatever holds the engine back free wheels and then it will engage and hold back and then release and hold back again and will continue to do this when going down a hill. My machine only has 475 miles .
@BoostedRide
@BoostedRide 6 лет назад
Yes. The one way bearing is bad in your machine
@eltredearl4835
@eltredearl4835 2 года назад
ToiL
@TKEmikey
@TKEmikey 3 года назад
Wet Clutch and Primary changed out and didn't see any issues with the secondary. Great improvement! However my reverse is not working still, at times it grinds and feels like it wants to go. Any suggestions?
@BoostedRide
@BoostedRide 3 года назад
Adjust the shifter. Sometimes for reverse and low you need to keep pressure on the shifter (pulling back for reverse) and give a little throttle to ensure it engages.
@TKEmikey
@TKEmikey 3 года назад
@@BoostedRide did that, prior and after changing the clutch out. Shifts but grinds and will not move in reverse, have no issues with high and low. I have a video I can send you of what it's doing.
@catfrenzyoutdoors6628
@catfrenzyoutdoors6628 6 лет назад
Does busing inside cluth have grease or r they dry
@kierantownend818
@kierantownend818 Год назад
What symptoms would lead you to replace the clutch? Have a Massimo MSU 500 that is almost impossible to change gear and thinking it might be a clutch issue. If I take off the cover and run the engine, what should I expect to see? Thanks for making such an amazing how to video!
@stephencameron5291
@stephencameron5291 11 месяцев назад
Did you ever figure yours out mine is doing the same thing you have to kill it to change gears just wondering what you did I am thinking the same thing the wet clutch
@kierantownend818
@kierantownend818 11 месяцев назад
@@stephencameron5291 So I ended up doing a full wet clutch rebuild but the problem I had with shifting gears was that the fan gears at the gear shifter linkage were rusted and binding together. Also the little bushing on the fan gear that moves the actual shifter on the gear box was trashed and so it was misaligning when I was trying to change gears. Swapped it all out and it shifts good as new!
@kierantownend818
@kierantownend818 11 месяцев назад
If you search on RU-vid for Massimo MSU 500 fan gear replacement or hard to shift, there's a great little video someone did that'll show you exactly what I'm talking about.
@kierantownend818
@kierantownend818 11 месяцев назад
ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-gAwGfrp1zxM.htmlsi=90SqyXhjwCTE7Ny3
@stephencameron5291
@stephencameron5291 11 месяцев назад
@@kierantownend818 ok thanks I found my like that and got that part fixed but it still want shift unless you kill it thanks for your help
@dougiequick1
@dougiequick1 6 лет назад
BTW does the 500 and 700 use the same clutch pieces? If so the 500 seems like it will last longer?
@BoostedRide
@BoostedRide 6 лет назад
Yes they are the same.
@dgmenace73
@dgmenace73 4 года назад
Hi. Do you sell parts for HiSun ATV'S & UTV's ?
@BoostedRide
@BoostedRide 4 года назад
Yes we do sales at kelleymotorsports dot com
@robertweber5448
@robertweber5448 4 года назад
why didn't you soak the clutch in oil before installing?
@BoostedRide
@BoostedRide 4 года назад
this unit was actually taken back apart for other issues. video was only made to help out our customers.
@jakurt9458
@jakurt9458 3 года назад
Will the wet clutch parts for the hisun fit a grizzly 660?
@BoostedRide
@BoostedRide 3 года назад
They will fit but the splines I believe on the end of the drum are different. You would have to buy the primary clutch assembly for a hisun as well
@raycollins2300
@raycollins2300 3 года назад
Will a bad wet clutch cause numerous drive belts to break?
@BoostedRide
@BoostedRide 3 года назад
It should not. It will cause the primary clutch to not spin. I would check your primary clutch and secondary for debris.
@pocketbike36
@pocketbike36 4 года назад
Where is the best place to get HIsun parts?
@BoostedRide
@BoostedRide 4 года назад
Send us an email with what you need. Sales at kelleymotorsports dot com
@robfraley4210
@robfraley4210 4 года назад
Good show...!!
@jameswilliam4662
@jameswilliam4662 4 года назад
Awesome video!!!
@geraldbarney513
@geraldbarney513 Год назад
You forgot to pre soak wet clutch overnight in 4 T oil. Plus forgot to disassemble, clean grease, and reassemble the secondary clutch.
@BoostedRide
@BoostedRide Год назад
We did soak it there is a card in the upper right of the video stating this should be done as well since we didn't mention it. This is a wet clutch video not a secondary clutch video. And besides you must be talking about the primary or drive clutch with the rollers and grease not the secondary.
@scoobydoo2750
@scoobydoo2750 4 года назад
I put a new clutch in my Massimo 500 now when I put it in gear it dies any suggestions as to what might be wrong
@BoostedRide
@BoostedRide 4 года назад
It jumps and stalls the engine?
@scoobydoo2750
@scoobydoo2750 4 года назад
No jump just instantly kills the motor
@scoobydoo2750
@scoobydoo2750 4 года назад
My mistake it does jump and instantly kills the motor
@BoostedRide
@BoostedRide 4 года назад
@@scoobydoo2750 one way bearing is in wrong
@scoobydoo2750
@scoobydoo2750 4 года назад
The one way bearing is in right.THE SHOE had deep grooves in it would that make it do that.
@markvender3865
@markvender3865 5 лет назад
Do you recommend soaking the clutch in oil before installing? Not sure about synthetic oil not being good as synthetic oil is simply a higher quality oil. I guess it makes sense it would need a lower quality oil. Machines are picky about fluids. I will NOT use synthetic on my new clutch.
@BoostedRide
@BoostedRide 5 лет назад
Yes soak the new clutch for an hour or so. If you soak it the time that you're taking it apart it should be long enough
@eltredearl4835
@eltredearl4835 2 года назад
TooL
@Hi-Tech-Ray
@Hi-Tech-Ray 6 лет назад
How can this kind of damage to the clutch be prevented, if so?
@BoostedRide
@BoostedRide 6 лет назад
Biggest issue is driving in high range when you should be in low. 25mph or less (around the farm housework) roads use low. Let the motor rpm. Also people push the rated limits of load capacity. Hope this helps
@Hi-Tech-Ray
@Hi-Tech-Ray 6 лет назад
So I guess many people make the biggest mistake by not reading their owner's manual as this information is detailed in there. Now from what I understand and if I am correct, about these UTVs is that the same engine oil also serves as transmission fluid and we should be diligent about changing the oil at recommended intervals. Would you recommend using a synthetic oil?
@BoostedRide
@BoostedRide 6 лет назад
Yes same oil used in the engine is in the transmission cavity. A lot of people around here do neglect oil changes. We run cam2 15w40 or rotella t 15 40. We do not run synthetic oils. Never seem to have much luck
@Hi-Tech-Ray
@Hi-Tech-Ray 6 лет назад
Now You would think that synthetic oils would work better in this scenario as they claim that it exceeds oil viscosity! So I guess the rule of thumb here with UTVs is that synthetic oils is a BIG NO-NO!
@dougiequick1
@dougiequick1 6 лет назад
This answer does not make sense ...I read and reread It is ambiguous/contadictory. Problem caused by "driving in high range when you should be in low" Okay THAT seems logical! But THEN it seems to be instructing when driving "25mph or LESS....use HIGH??" You meant "25mph or MORE use LOW" ...yes??? Being reckless with words can really do a lot of harm....not to mention frustration trying to understand
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