Honda CB650R (2019) - new crankcase cover

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Tired of looking daily at a scratched right side engine casing on my commuting bike, I decided to purchase a brand new engine casing from Honda and substitute it onto my 2019 CB650R. It was a comparatively inexpensive process (parts and materials cost around AUD $120) and relatively straightforward mechanically, provided a few principles are followed. In this video, I document the successful replacement of this right side engine casing (or crankcase cover), and suggest some important steps to take and pitfalls to avoid. I hope it may be useful to others.
Music Credits:
"Nothing can take you down" - Pete Stewart
"Mood Maize" - Trendsetter
"Mornings" - Swoop
Parts:
Right crankcase cover
parts.bikebiz....
Gasket material
www.permatex.c...

Опубликовано:

2 окт 2024

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Комментарии : 65

@mike1967sam Год назад

Donald I know what you mean. I have the Honda CBR650R which is that bike with the fairing and I had yours but the wind blast was too much and so I traded it for the R and the fairing helps so much with the wind, anyway I accidentally tipped the bike over (Thank you R&G Sliders) and got a little scuffing on the exact same spot as you have. Cheers. Mike.

@mxatoms Год назад

Thanks so much for the vid. I just picked up a '23 model. First day out and dropped it. Left a nice little scuff on the crank case. For now I'll wear it with pride but when I do my first oil change I'll replace this at the same time. Cheers, mate!

@donaldomoto Год назад

See comment immediately below.... Good luck - take your time and make sure you have all the info and materials you need before you start.

@rafaelsalazar662 4 месяца назад

you are the best! Thank you for this!

@donaldomoto 2 месяца назад

You're welcome!

@dougiverson4297 6 месяцев назад

I want to say thank you!! I was doing shims on my CB500X and two of the shims went flying. I found one and not the other. I was unsure how to pull this side case off and so this video was extremely helpful. I still did not find the shim but this pretty much convinced me it is not in the engine as this was the only side it could be on. I always make a donation to charity when a video helps me save money, so I will be doing that once again. Thanks again Doug. Canada

@AdamAus85 Год назад

Damn, that's cheap for that part. I guess all that Thai manufacturing helps. How have those Michelins been in the wet?

@donaldomoto Год назад

Found the Michelin Road 5's to be fantastic tyres in all conditions. Have them on my BMW R1200R also

@jxx1234 2 месяца назад

Any additional tips to insert the clutch knob from the engine side to the case, I am trying for 2 days to get the cover on. It's just not going in. When it does, the clutch lever is on the wrong angle and will not rotate towards the cable like you did at 17.50

@bosshawgisyourfather 6 месяцев назад

Why didnt you just replace the damaged black part

@donaldomoto 6 месяцев назад

Yes, that would have been an easy 90% fix, I agree, but there was some wee scratches on the crankcase also and replacement cost was remarkably low, so I did that too

@Andy-fx4yk 7 месяцев назад

Brilliant video donald big thumbs up from the uk, i plan on getting a black case for mine as i have fallen in love with the black edition version of the 650, definitely be reverting back to your vid when its time 👍 happy riding

@francisfe2064 2 года назад

Need to do mine. Think it's going to cost way more than 90 in the UK.

@edc083 Год назад

Did you end up doing? I’ve been quoted 220 🤦‍♂️

@crmtty2k 2 месяца назад

Well done mate ✌🏼️✌🏼️✌🏼️

@donaldomoto 2 месяца назад

Thanks 👍

@octaviodiokno4667 2 месяца назад

great video

@donaldomoto 2 месяца назад

Thanks! 🙏

@Maqqot 11 месяцев назад

I just replaced mine, i managed to do it with a small bits ratchet and I used no torque, Honda workshop told me I'd be fine to handtighten it. Thanks for the video!

@xiaocutemi Год назад

Thank you so much! I've bought a brand new Z900 about 2 weeks ago. Unfortunately, I dropped it last week. After watching your video, I gain more confidence of replacing its crankcase by myself.

@donaldomoto Год назад

Just take care to get the right advice (torque settings, workshop manual instructions etc) for your particular bike before starting on this job. You don't want things coming loose or breaking off inside the crankcase! Good luck

@АлександрЧорный-е1э 10 месяцев назад

@@donaldomotoздравствуйте, подскажите пожалуйста н.м затяжка болтов по основным узлам honda cb650r. Спасибо

@skillpuppa Год назад

Appreciate the time in making this. I've currently got a small oil leak in the rocker cover gasket, is it a similar process to replace? would you recommend doing the rocker cover by yourself or a bike mechanic?

@donaldomoto Год назад

It's impossible to answer that question. It all depends on your mechanical skills and proficiency - if you're not mechanically inclined, then best leave it to a mechanic. But if you have the skills, tools and the right information, then its probably not a difficult job

@tekeristonline Месяц назад

Hi, I just want to ask one thing, After applying the gasket, did you wait a while for it to dry or did you install it immediately?

@donaldomoto Месяц назад

@@tekeristonline No, I immediately brought the surfaces together and tightened bolts lightly until gasket material began to squeeze out. Then after 90 mins, tightened bolts to correct torque settings. This was as per the instructions for the particular brand of gasket material I used. Other types may have different instructions? I used Permatex "The Right Stuff" - item number 25228.

@donaldomoto Месяц назад

@@tekeristonline www.permatex.com.au/products/gasketing/black-gasket-makers/permatex-the-right-stuff-90-minute-black-gasket-maker-85g/

@osmanserranocordero1821 Год назад

Antes de torquear se deben instalar todos los tornillos y secuencialmente se les da una precarga secuencial, después con el torquímetro se aprietan a Torque nominal. Es mejor.

@thubusysleeping Год назад

I am trying to do mine as well. Where do you get all the tutorials/recommendations from Honda?

@donaldomoto Год назад

From the Honda CB650R workshop manual. This link might help, but there seem to be a number of places to download it from.... www.scribd.com/document/539861337/CB650R-CBR650R-Service-Manual

@carlosjr.aguilar917 3 месяца назад

Good job mate!

@Maciekat Год назад

That could have been repaired easily and sprayed after. Would save you few bucks and all that hustle with taking it apart

@RT33418 Год назад

Hey, thanks for the video. I plan to buy this model for city commuting purpose. Are you still planning to make a review of it as a commuter? Thanks in advance.

@josemanuelrodriguez6983 Год назад

Buen video

@davidedc1 Год назад

You're lucky there, mine from Italy is going to cost 200 euros 😬

@lukebarnsley6710 8 месяцев назад

also you should put all the bolts back in before you torque them in the correct sequence.

@levinsocher2388 Год назад

Hey man i have the same sort of scratch on the left side. Is it any different to replace it or is it easier or harder? Thank you

@donaldomoto Год назад

I suspect the process will be similar. Maybe simpler - no clutch cable to detach?

@johnsouza9393 Год назад

Mandei trocar minha tampa também mas ficou sem folga no cabo da embreagem.tem como montar a mola errado?obrigado

@lukebarnsley6710 8 месяцев назад

did you put that little sprocket back in the right position

@davidbertot8161 11 месяцев назад

Hi there. Wondering what was your opinion on the cb650r and commuting side of it? Is it boring or juts great? Thx heaps

@donaldomoto 11 месяцев назад

I found the CB650R light, narrow and zippy for commuting. Good on fuel. Much prefer the suspension and size of my BMW R1200R for highway and touring, but its a big wide heavy bike and though I do commute on it now (have sold the CB650R for financial reasons), if commuting was all that I did, I would have kept the Honda!

@yordanocuellar 2 года назад

Hi, congratulations, great video; I have the same bike and the same issue. Would you mind sharing where you bought that crankcase cover and your recommendation for Honda OEM parts? thanks

@donaldomoto 2 года назад

Here's the website where I bought the crankcase cover..... parts.bikebiz.com.au/honda/2019/CB650RAK/RIGHT_CRANKCASE_COVER

@Daniel-dj7fh Год назад

I've got a question on these. Are the tanks one whole piece, or is it covered by a "plastic" casing which is painted?

@joelohne3559 Год назад

One piece metal tank.

@zarulzarul1528 Год назад

Hi there, will you be so kind to share perhaps link to buy the crankcase cover please?

@donaldomoto Год назад

I already did that in respobse to an earlier comment/question. Please check it out - thanks

@Maferto Год назад

Buen trabajo. Saludos desde España

@johanmoo 2 года назад

I dropped my bike (2022 model) and have the same sort of scratch. Where can i buy this OEM product ... And was it leaking or was it first try successful?

@400adidas 2 года назад

search an OEM parts store in your country, paid about 110$ cad for mine

@donaldomoto 2 года назад

No problems with leaks - first try successful. Here's the website where I bought the crankcase cover..... parts.bikebiz.com.au/honda/2019/CB650RAK/RIGHT_CRANKCASE_COVER

@Leonardo_groeneveld Год назад

That crankcase got no gasket?!

@donaldomoto Год назад

Yes, it has.... you apply a liquid gasket as I demonstrated in the video

@Leonardo_groeneveld Год назад

@@donaldomoto no i mean the gasket paper like In my zx6r i have one, well I use both the gasket paper and the liquid

@donaldomoto Год назад

Ah ok - no, no paper gasket used for this Honda crankcase cover

@Leonardo_groeneveld Год назад

@@donaldomoto there’s a reason why ask you about this gasket. A week ago I accompanied my friend with the same bike like you to a garage to do full maintenance, when the guy from garage take off the crankcase cover, i was surprised there’s no Gasket, and i ask the guy “wait, no gasket?” And he said yes, this bike got no gasket on the clutch cover. I was in disbelief and start to look gasket parts for cb650r neo on the internet and i search video about clutch cover replacement and found your video 😂 You just Verify everything Thanks for the video bro💪🏻