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How to rebuild a brake caliper 

Road and Race
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My step by step guide to rebuilding the Brembo brake calipers fitted on most cars including Porsche 911, Boxster and Caymans.
The components in brake calipers wear over time so if you've discovered leaks or experience juddering from your brakes it may be time to rebuild them.
Brake grease - Porsche part no: 000.043.117.00
Caliper rebuild kit purchased from Design911

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30 июл 2024

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Комментарии : 59   
@stephenoverstreet9898
@stephenoverstreet9898 7 лет назад
As always, very simply presented and well filmed. I really enjoy the modular style with which you have constructed these videos, so that each builds on previous ones, and so someone can be pointed to the various basic how-to videos to tackle larger projects. Again, very well done!
@RoadandRacetv
@RoadandRacetv 7 лет назад
Thanks for the kind words once again Stephen.
@pjay3028
@pjay3028 2 года назад
Another fantastic video. Incredibly clear and incredibly concise, that's not an easy trick to pull off, well done.
@bsouza1675
@bsouza1675 5 лет назад
Thank you for sharing Design911. Porsche does not sell inner and outer caliper seals in the US. I got them through Design911! Super!🙏
@CharlieFrank13
@CharlieFrank13 5 лет назад
EPIC VIDEO. Liked and Subscribed 👍 Thanks so much for the awesome work. This is how all how-to videos should be. Right now to check out your brake bleeding video....
@kenyanfrancis6569
@kenyanfrancis6569 3 года назад
this was a strangely relaxing video to watch
@contactJT1
@contactJT1 2 года назад
fantastic guide as always
@TDOWLP
@TDOWLP 3 года назад
I think that you picked up on some really good points. re grease the rubber and caliper with brake grease. lots use brake fluid and that's not correct. also put a rubber washer around the bolt head to help seal the brake hose. paper may get in the system. great video, one of the best, thank you.
@Engineerboy100
@Engineerboy100 7 лет назад
Good job! Thank you for a great video.
@RoadandRacetv
@RoadandRacetv 7 лет назад
Thanks Clint, glad you found it usefull.
@arnoldspieker3700
@arnoldspieker3700 3 месяца назад
I also track my car, a Cayman, and rebuild my calipers every 2 years. If you are going to be doing this on a regular basis, I would highly recommend installing caliper studs, rather than replacing the bolts. I had an issue a few years ago where the threads pulled out on one of the bolts holes on the hub. This was due to the wear from repeated disassembly of this interface. Using caliper studs eliminates this concern. These are available for a couple of different suppliers, I think I used the ones from Girodisc, but I believe Tarett also makes them. Great video btw
@biggiesmalls9066
@biggiesmalls9066 6 лет назад
Nice job n video. Thank u
@bsouza1675
@bsouza1675 5 лет назад
Very good video! Nicely done 👍 Cheers 🥂
@RoadandRacetv
@RoadandRacetv 5 лет назад
Big thanks
@twarken5078
@twarken5078 3 года назад
Very good video, well done!
@RoadandRacetv
@RoadandRacetv 3 года назад
Thank you very much!
@crxrob3907
@crxrob3907 Год назад
Awesome thank you ! vary informative .
@EngineerFreely
@EngineerFreely 7 лет назад
Thanks for the video. This helps me for my Boxster non s calipers I stuck on my MR2!
@RoadandRacetv
@RoadandRacetv 7 лет назад
+Engineer Freely Cool!
@harjunLFS
@harjunLFS Год назад
Helpful, thank you.
@RoadandRacetv
@RoadandRacetv Год назад
Glad it was helpful!
@bsouza1675
@bsouza1675 5 лет назад
Good vid! I am doing my calipers in just a bit. This was very helpful. I would just mention that when placing on the new dust seals be sure they seat properly. Suggestion: Could your title include that your rebuilding a rear 4 piston Porsche caliper? It was shear luck I view your vid. Thank you. And Well Done....👍
@RoadandRacetv
@RoadandRacetv 5 лет назад
Thanks mate.
@basmanders473
@basmanders473 5 лет назад
what is the difference between a 4 piston brembo and no brand 4 piston with the same diameter?
@randellgribben9772
@randellgribben9772 5 лет назад
I like to.put the positions in the freezer for a couple hours, then coat with brake fuold, and slip them back in Just putting the positions in the freezer will help alot
@RustyCyler
@RustyCyler 7 лет назад
Good video, keep em coming. Can I put the red "S" calipers on my base 987 Boxster. I know they use the same rear brake pad part number. My base model's black calipers color is faded and I don't want to paint them. Would love to just get a set of red "S" calipers and bolt them on. From what I've found online, which isn't much, is that the rears are the same on the base and the S, but the fronts MIGHT be different as the fronts use a larger diameter brake rotor. Well I need to replace my brake rotors too so could I just upgrade to the larger "S" rotors as well ?
@RoadandRacetv
@RoadandRacetv 7 лет назад
Not done it myself but I would assume you'd need the bigger rotors from the S..
@ian-ivey
@ian-ivey 7 лет назад
Yeah, I did this on my base 987. You need to replace the calipers and pads, obviously, and I did replace the rotors -- I don't know if the rears would have worked, but the fronts are definitely larger. I also upgraded my master cylinder to the PCCB version, but that's probably not needed. A set of Zimmerman rotors is affordable.
@rouletwilson
@rouletwilson 6 лет назад
Very useful video! I'm about to do this myself for a set of 996 callipers. Where did you get your rebuild kit? Thanks!
@RoadandRacetv
@RoadandRacetv 6 лет назад
Thanks mate. It was bought from Design911.
@rouletwilson
@rouletwilson 6 лет назад
Thanks very much! Keep up the good videos
@grantd007grantd
@grantd007grantd 5 лет назад
Tearing down my 986 non-S Brembos currently. Well, trying to at least! Having issues getting the dust seals off. You definitely made it look easy here, but mine are just wanting to tear, not come out. Before I go and mess up a pair of nice calipers, can you give me any direction? That would be greatly appreciated
@RoadandRacetv
@RoadandRacetv 5 лет назад
The dust seals should pry off with a sharp tool fairly easily. Saying that, if you are rebuilding the caliper why not replace the dust seals too? They stop grit getting into the piston so quite important IMO.
@grantd007grantd
@grantd007grantd 5 лет назад
Road and Race thanks, I think I was just being scared. The last thing I wanted to do was scratch the piston or cylinder wall. I’m disassembling them in order to have them powdercoated. After that, new inner and dust seals will be replaced.
@berenicesanchez9958
@berenicesanchez9958 2 года назад
Do you happen to know if a 05 911 has the same calipers¿ I’ll be powder coating a set a will use this as a reference
@Kj16V
@Kj16V 6 лет назад
Just finished rebuilding one caliper and I'm not even going to attempt the second one. What a nightmare!
@bsouza1675
@bsouza1675 5 лет назад
Can you elaborate exactly what the nightmare was? I need to rebuild two calipers myself. Maybe I can mitigate the issues if I prepare. Did you buy new calipers? In the US they cost about $600(USD) approx. 456(GBP)
@alexanderdillmann4338
@alexanderdillmann4338 7 лет назад
Hi can you pls make a video when you shane the exhaust of your car?
@RoadandRacetv
@RoadandRacetv 7 лет назад
I film every change I make to the car so, of course, if I change the exhaust there will be a video.
@robertgordon8496
@robertgordon8496 Год назад
Would it not be easier to put the seals on the pistons before installing the pistons 🤔
@ryanfay1
@ryanfay1 4 года назад
Anyone else nick their piston lip where the seal goes with their screw driver and wondering if they can send it?
@lewiscannon8213
@lewiscannon8213 7 лет назад
Refurbishing my front brembo calipers , a question I need you guys to answer is should the piston seals be dead square or slightly cerved ???
@RoadandRacetv
@RoadandRacetv 7 лет назад
+Lewis Cannon The seals should fit snugly in the groove and not be twisted or bowed.
@lewiscannon8213
@lewiscannon8213 7 лет назад
Road and Race : cheers fella I will buy new seals then , it's jus brembo parts are so frecking expensive £385 so far & still may need couple of pistons :(
@RoadandRacetv
@RoadandRacetv 7 лет назад
+Lewis Cannon Yeah, they are well overpriced for what they are.
@Ally.MacMillan
@Ally.MacMillan 3 месяца назад
They should be square
@CesarHernandez-mi3kv
@CesarHernandez-mi3kv 4 года назад
Hey Buddy Where do I and how do I check what rebuild kit I need ?
@nifty3000
@nifty3000 3 года назад
Find a brake website that sells brake equipment. Usually has a find by reg search.
@kingdomliving5868
@kingdomliving5868 4 года назад
What website are you finding the parts at?
@williammorris3334
@williammorris3334 3 года назад
If you buy your parts from Pelican Parts they have a life time replacement warranty- even expendable items like brake pads! Save the boxes and receipts and mail them back and they replace them for shipping costs.
@kingdomliving5868
@kingdomliving5868 3 года назад
@@williammorris3334 thanks for the info
@poorboymechanic5280
@poorboymechanic5280 6 лет назад
Use these to plug steel brake lines, need to check thread size & pitch; they are superb!!. www.automec.co.uk/products/brass-brake-pipe-fitting-female-m10-x-1mm-blanking-plug
@DukeofDave
@DukeofDave 6 лет назад
Why oh why oh why would you go to all that effort and not clean the caliper properly???? I've just taken mine off purely to clean them up!!
@timmo491
@timmo491 3 года назад
If you're just driving around on a track at a reasonable pace there's no difference than using the thing on the road. If you're getting a lot of fade just use harder pads. No point. Also its 'Porsche' not 'Porsch'. You pronounce the 'e'. Good luck with it.
@Ally.MacMillan
@Ally.MacMillan 3 месяца назад
😂
@raredesign
@raredesign 5 лет назад
“Cleaning” a brake caliper with brake fluid? LOL That’s the worst thing for paint.
@RoadandRacetv
@RoadandRacetv 5 лет назад
I don’t.
@mrr2880
@mrr2880 5 лет назад
I think the guy said brake cleaner... for a moment I thought the same but he said cleaner not fluid..
@joedoe1656
@joedoe1656 4 года назад
Bro, your cleaning skills are not the best.
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