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HOW TO: Rebuild Honda CB200 CL200 CB175 CL175 SL175 Motor Engine 

This Old Jalopy
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Learn how to replace the pistons and rebuild the engine from a vintage Honda CB200, CL200, CB175, CL175, and SL175. This video is the in-depth HOW TO version, if you want to watch the much more entertaining THEATRICAL CUT version, follow this link: • Vintage motorcycle eng...
What happened to this engine? I was trying to ride it ~100 miles roundtrip to a motorcycle show in Kansas City, but I had not tuned the engine in a few years. I only got about 20 miles when I started to slowly loose power, I was at full throttle but could not keep up with highway traffic. Then suddenly I lost power completely. When I finally got the bike back home, I checked compression and one cylinder had no compression at all. Clearly I needed to open up the engine and see what happened.
This is actually the 2nd time I've rebuild this engine due to a broken piston! Safe to say I'm a bit of an expert at this point (and yet I still made many many mistakes, as shown in this video).
0:00 Introduction
0:42 Removing the head
6:45 Opening the crankcase
10:00 Replacing the cam chain
12:18 Reassembling crankcase
17:24 Installing new pistons
18:35 Reassembling head
20:31 Mistakes were made
24:07 Reassembly
25:41 Start up

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12 июл 2024

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Комментарии : 11   
@Raptorau
@Raptorau 4 месяца назад
Hey mate, this popped up at the right time - I'm just about to get neck deep in a CB200 rebuild. Thanks for sharing!
@tomaslindberg6296
@tomaslindberg6296 2 месяца назад
Tanks for sharing those mistakes whiteout feeling ashamed. We all make them. Nice animations. I would have changed the cam chain tensioner. The rubber wheel looks a bit chewed up.
@plusblood5101
@plusblood5101 3 месяца назад
Overall You did superb You have rebuilt the engine It runs We all slip here and there Fantastic job May be next time get some Jb weld and epoxy the broken piece back on to the cam end.
@bobwilliamson5574
@bobwilliamson5574 4 месяца назад
Good to see you getting your hands dirty again 👍 it's a neat looking bike , well done.
@derekbanim3638
@derekbanim3638 2 месяца назад
Really enjoyed that video and thanks for showing the possible pitfalls well done. You mentioned a link to the service book, I cant find it.Any chance of adding it ?
@ssenssel
@ssenssel 4 месяца назад
Great stuff. I'm fascinated with stop and motion videos. How long does it take to film and edit a 1 minute S&M clip? Keep churning out videos, buddy. Cheers from Brazil.
@experience19811891
@experience19811891 18 дней назад
Hi there! Thank you for this video! O own a Honda CB 175. Fun bike! When do you know that you need to do a rebuild? Thank you!
@mikebrown1479
@mikebrown1479 4 дня назад
Is it possible to redo the top end without removing the motor completely?
@outdoors_life7544
@outdoors_life7544 4 дня назад
Was this bike running on one cylinder prompting you to investigate it?
@nismoserspecv03able
@nismoserspecv03able 13 дней назад
Cl175 has a cam chain master link 🤣
@rogerwebb2058
@rogerwebb2058 3 месяца назад
😅is it possible to use a 175 head assembly on a cb200 engine? Or maybe use the cb200 cylinder jug and pistons on a cb 175 engine.
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