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Making a Jig for Shaping Curves with Tom McLaughlin 

Epic Woodworking
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In this video, career fine furniture maker Tom McLaughlin, takes you step-by-step through the making a time-saving jig which is very useful for making curved parts with repetitive accuracy. This is the jig Tom used to make a tall back Craftsman Style Rocking Chair, for which curved parts are a key element of its design.
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2 окт 2024

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Комментарии : 48   
@sj-kp1ks
@sj-kp1ks 3 месяца назад
Very nice. Clear explanation of why you need the first sets of stop blocks offset by 1/16" from the pattern line. I do wish you would use a starter pin on the router table, thought. It makes the initial engagement with the bit much safer.
@EpicWoodworking
@EpicWoodworking 3 месяца назад
Thank you! I actually am a big fan of starter pins and will always use them when there is a clear need. This jig is made to have part of the lower guide platform engage the cutter bearing safely and smoothly so that you are in full contact with the base pattern before the cutter engages the leg. Hope that makes sense. Thanks for your kind words and for watching! 👍😎
@normy31
@normy31 7 месяцев назад
Great jig, I just did 14 curved lumbar long back slats all by hand no jig and everyone do not match each other. Fantastic setup, thanks
@gillesalbert277
@gillesalbert277 Год назад
Thank you
@EpicWoodworking
@EpicWoodworking Год назад
You're welcome 👍
@20thCenturyPox
@20thCenturyPox 3 года назад
I know I'm a little late to the party, but discovering Tom McLaughlin's channel is one of the best things that has happened for me in our shared hell year. Extraordinary craftmanship combined with clear explanations and a relaxed manner make them a pleasure to watch and an invaluable resource. As a student of furniture making with a long road of learning ahead of me, I know I will be getting useful knowledge from these videos for years to come. Thanks, Tom.
@EpicWoodworking
@EpicWoodworking 3 года назад
Thank you so much for those kind words...and you’re never too late to this party! 😎 I look forward to having you involved, thanks for being part of us!! 👍
@yalikuz
@yalikuz 8 лет назад
I have a question, if you make the stop blocks based off the pattern, wouldn't it ruin the piece if the rough cut of the patter was off by a fraction when you pattern the opposite side that was up against the stop blocks originally? I'm not sure how to word this right but hope that makes sense.
@EpicWoodworking
@EpicWoodworking 8 лет назад
Thanks Yali, good question, sorry I just noticed you had asked this one. I hope I can word this right too...some things are easier to show. But as you see in the video, I set the stop blocks for both the first and second cut, referencing off the bottom of the master pattern. So when bandsawing out the parts before using the jig, I take care to bandsaw the bottom of the leg, squarely and accurately right to the line (traced from the master pattern), while the rest of the piece is sawn just leaving the line so there is material there to trim flush using the jig. Then the carefully sawn bottom of each part is referenced, or indexed, against the stop blocks for both the first and second cut. You will find that since with each cut you are referencing from the same bottom cut, the results will be quite accurate, and will not result in enough variation to cause any problem. Hope that helps! Thanks for watching, Tom
@richardmadsen115
@richardmadsen115 7 лет назад
I have watched this video several times, but, I comment this time because I have used the things you have taught us and appreciate the work you do and the way you teach. Thank you for your help, I am a little better than a beginner and need all of the help I can get.
@EpicWoodworking
@EpicWoodworking 7 лет назад
Richard Madsen thank you Richard, my aim is to keep it coming👍 It does me good to know you are finding them beneficial and enjoyable! My Best, Tom
@josephmulherin6127
@josephmulherin6127 7 лет назад
Will be using your design for the rockers on making my Maloof rocking chairs. Am thinking the design idea might be used in making the back slats too.
@mminorhsd
@mminorhsd 8 лет назад
How did you make the pattern?
@EpicWoodworking
@EpicWoodworking 8 лет назад
Mike Minor Hi Mike, thanks for watching and for your interest. The master pattern in this case was taken from the Craftsman style rocking chair project drawing. I use a stippling method (poking through the drawing with and awl) tracing the leg shape onto a 1/4" thick piece of masonite, then retracing and connecting the dots (you can also use carbon paper). Then the Masonite shape is bandsawn out and fared smooth with a spokeshave, blockplane and file. I take care to get this shape as smooth and accurate given it will become the pattern for creating the jig to reproduce multiples. Thanks again, Hope that helps! Tom
@mminorhsd
@mminorhsd 7 лет назад
Thank you for the explanation. I had not thought of using your stippling method. Nice job.
@ndudman8
@ndudman8 6 лет назад
thanks for the video, sorry if its a silly question, but what kind of router bit is that ?
@EpicWoodworking
@EpicWoodworking 6 лет назад
ndudman8 No silly questions 🙂...it’s a 1/2” shank, 2” long flush trim bit, with the cutter diameter being 3/4”. Also, the bearing is at the bottom when mounted in the router table...I think the brand is Whiteside. Hope that helps, thanks for watching, Tom
@ndudman8
@ndudman8 6 лет назад
Many thanks, no silly question indeed :) Exactly what I needed to know. Thanks again for the video and sharing freely with me and others.
@jelmo1057
@jelmo1057 3 года назад
Made perfect sense Tom, thanks. Appreciate the tip on not over tightening the toggle clamps, I’ve had issues before and wasn’t sure what caused it.
@EpicWoodworking
@EpicWoodworking 3 года назад
Great, glad it helped...and thanks for watching!👍
@virginiagrimaud8670
@virginiagrimaud8670 3 года назад
I’m having a real issue with finding the correct hinge to mount concave doors on my credenza. It was given to me with useless hardware so I can’t get the doors on. Please help me find the correct hinge as I’ve wracked my brain, asked two carpenters and still don’t have an answer. Thanks for any help you can give me. 🙏
@EpicWoodworking
@EpicWoodworking 3 года назад
It’s difficult to say exactly without knowing the style of the credenza. But I most often hang that sort of door using butt hinges, which I get from Horton Brasses. And I like their “precision butt hinges”, the PB407 or PB409 style. Here’s the link, hope it helps! www.horton-brasses.com/precisionbutt.asp
@virginiagrimaud8670
@virginiagrimaud8670 3 года назад
@@EpicWoodworking thanks very much for your suggestion. I’ll look into the Butt hinges. 🙏
@davidsanturri9832
@davidsanturri9832 4 года назад
great jig Tom, I wiil be making one.thx
@nickbailey202
@nickbailey202 3 года назад
Awesome, thank you! Now if 2 arcs cross over each other (creating legs), how would you cut that curved lap joint? Cut the bulk with a dado stack, then chisel the curve?
@EpicWoodworking
@EpicWoodworking 3 года назад
Yes, some form of that method would work well. The trick is to make a simple layout position jig/template that hold the overlapping curves in the desired position while knifing the outline of the overlap on each piece. The rough out the waste of the lap, clean to the depth with hand chisel, Router or router plane, and finally chisel to the previously knifed overlap lines to finish fitting the lap. Hope that makes sense 👍 Thanks!
@nickbailey202
@nickbailey202 3 года назад
@@EpicWoodworking Thank you so much. Practiced about 3 hours last night...not bad, but not nearly good enough.
@marcosgerardi1699
@marcosgerardi1699 4 года назад
Meus parabéns mestre,uma excelente aula de marcenaria
@cozydram1
@cozydram1 4 года назад
really enjoyed your teachings and tacking the time to explain too.......thank you
@EpicWoodworking
@EpicWoodworking 4 года назад
Thanks Phil, it’s our pleasure! Tom
@basilloizou1942
@basilloizou1942 3 года назад
Great video my question how did you make your first template shape?
@EpicWoodworking
@EpicWoodworking 3 года назад
Thanks Basil. To make the template I began with a drawing, transferred to 1/4” MDF, bandsawing as smoothly and close to the line, then fared the curves smooth with a spokeshave, blockplane, files and sanding. Hope that helps! Tom
@basilloizou1942
@basilloizou1942 Год назад
Thanks for you reply I don’t fully understand why you you can’t you the templates to make the actual leg ?
@ejfurniture
@ejfurniture 8 лет назад
Nice and informative Tom, thanks for doing this video.
@EpicWoodworking
@EpicWoodworking 8 лет назад
+ejfurniture It's good to know it was well received -- looking forward to providing more!
@jaycroyle8761
@jaycroyle8761 4 года назад
Awesome video, learned a lot, thank you so much Tom.
@EpicWoodworking
@EpicWoodworking 4 года назад
JAY Croyle My pleasure Jay, glad you enjoyed it! Your may be interested in the free live-streams I’m doing each week, you can find out more on our website epicwoodworking.com
@jaycroyle8761
@jaycroyle8761 4 года назад
@@EpicWoodworking do you post the live streams to you tube?
@EpicWoodworking
@EpicWoodworking 4 года назад
JAY Croyle Yes, they are Thursday nights at 8 PM EST, we call it Shop Night Live. Starting a special free class tomorrow night (Tuesday’s and Saturday’s) making a Shaker style end table with a drawer...and one person will win the finished table. If interested, you can find out more at the website. Thanks for watching!
@robertsoncletokoerner7012
@robertsoncletokoerner7012 8 лет назад
Muito bom, parabéns!!!
@EpicWoodworking
@EpicWoodworking 8 лет назад
Robertson cleto koerner Thank you!!👍😀
@grconnors
@grconnors 8 лет назад
great video. also love your handwriting
@EpicWoodworking
@EpicWoodworking 8 лет назад
Thanks, you are the first to like my handwriting :) And thanks for watching too!! Tom
@jennovices9141
@jennovices9141 6 лет назад
the guy sounds like Christopher Walken
@EpicWoodworking
@EpicWoodworking 6 лет назад
Jenno Vices All I can say to that is “I have a fever for more cowbell!”
@jennovices9141
@jennovices9141 6 лет назад
yeah seriously, I honestly thought there were lots parts of the video where you sounded like CW, pardon the pun, but i'm sure you could really nail it to do a really good impression .... BTW, loved the video :-)
@EpicWoodworking
@EpicWoodworking 6 лет назад
Thanks, glad you liked it 👍 Guys who can do that impersonation crack me up, thanks to you, maybe I have an undiscovered talent I have to work on 🙂
@jennovices9141
@jennovices9141 6 лет назад
give it a shot
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