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Making Room for 40's! Rear Quarter Panel Rebuild Cherokee XJ One Ton Swap 

Muddy Beards 4X4
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Rebuilding the rear quarter panels and making new wheel wells on my 99 Jeep Cherokee XJ the "TrailPlug". Lots of sheet metal and body work with a few tips and trick along the way.
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18 мар 2023

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Комментарии : 57   
@CPPDIYJEEPXJ
@CPPDIYJEEPXJ Год назад
I am so excited you’re continuing this build!!! Great job. Your Jeep is going to wheel so well. And have bulletproof axles! Thank you for the great content.
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
I'm excited too
@MrJka1920
@MrJka1920 Год назад
For gaps with thin sheets instead of using a mess of wire, I scrape a 6013 welding rod clean and just lay it on/in the gap. I’m a fan of the “whatever works” method. Looks good from my house sir
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
Sounds like a good idea
@paularbon5810
@paularbon5810 Год назад
Good to see you getting back at it.
@DrHavok1
@DrHavok1 Год назад
looks good i am glad you are getting rid of the garbage leafs
@northernmichiganxjsoverlan3326
Nice to see some more work on the XJ!
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
More to come
@jpwhre
@jpwhre 11 месяцев назад
Rock krawler 8" LA coil over conversion (they don't do xj anymore) This is a good build for gas shock conversion. (Air Shock) if you do front to match. Full traction made the only skid plate to fit kit.
@ghettoluxurycustoms2848
@ghettoluxurycustoms2848 Год назад
Seam sealer is your friend after doing a job like this.
@williamfrye9441
@williamfrye9441 Год назад
Happy to see you back on XJ giving me inspiration to go weld and wrench on my ZJs
@ryanbrown33
@ryanbrown33 Год назад
Tig rod can work pretty well for filling in gaps like that. Pretty much the same idea. Nice work !
@MacsSpecialitiesMotorsports
Glad to see the TrailPlug hasnt been forgotten on #muddybeard4x4 Well done sir!!
@charlesboetel1324
@charlesboetel1324 Год назад
It is still a unit body, weld plates to the tube and bolt or spot weld them to the tubs, seam seal and done.
@jtcustoms1182
@jtcustoms1182 Год назад
Glad to see this again. For welding the gaps I put a copper block on the opposite side and just build it out.
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
I have seen those copper welding spoons. I always wanted to try them out
@rickmarquart3277
@rickmarquart3277 Год назад
Looks great, Robbie! Can’t wait to see flogging on it. 👍🏼
@Kyle-ev4fk
@Kyle-ev4fk Год назад
Nice work, glad to see this project moving forward.
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
Me too
@erscustoms911
@erscustoms911 Год назад
Turned out great man more like this please !!! 😎
@millwright15
@millwright15 Год назад
Man, you’re making me want another XJ!
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
Do it!. They are not cheap anymore though
@millwright15
@millwright15 Год назад
@@MuddyBeards4X4 ain’t the the truth! But, ain’t nothin cheap anymore!!!!
@old_con
@old_con Год назад
Wow ! This turned out so good ! The tips you give whilst welding is great for us newbie’s. We need the axle’s now !👍🏽
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
Working on it. More coming soon
@scottadvevture2022
@scottadvevture2022 Год назад
nice clean look and still have room on the inside thank you for sharing your time and build
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
Thanks 👍
@pierre-simonlaplace9496
@pierre-simonlaplace9496 Год назад
amazing work, and nice welds! looks badass
@emtjc8465
@emtjc8465 Год назад
looking good! keep up the good work. very interested to see the "finished" product. we all know these things are never finished.
@FlawedOffroad
@FlawedOffroad Год назад
Nice work dude
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
Thanks
@raystevens687
@raystevens687 Год назад
Nice job thanks
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
👍
@richcoons9048
@richcoons9048 11 месяцев назад
good job
@tedz74
@tedz74 Год назад
I applaud your attention to detail with the Bondo on the seams. As an alternative, I found polyurethane-based construction adhesive to work great on welded seams. It fills pin holes and makes the welds look cleaner. You can sand it once fully cured and can paint too. Home Depot sells Loctite PL premium.
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
Sounds like something I need to try
@slowfox89
@slowfox89 Год назад
I'm interested in giving this a try
@brianmorrow9815
@brianmorrow9815 Год назад
Nice job I like it.
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
Appreciate it
@PNW_Rodeo
@PNW_Rodeo Год назад
Seam sealer should fill that gap nicely.
@jpwhre
@jpwhre 11 месяцев назад
Interested in what you do with front.
@moejr14
@moejr14 6 месяцев назад
How wide is that thing? I’m looking to do one ton swap on MJ. Wanna keep an eye out for a trailer wide enough to haul it!
@CopeManMTNDEW
@CopeManMTNDEW Год назад
That turned out great. Knowing what I know now. I would have done mine differently. You adding tube/fenders to the comp cut? I did with mine. It's awesome at protecting the body
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
I am not sure yet maybe just a towl rack or something
@firstwordcar
@firstwordcar Год назад
Looks great, inspiring me to think more outside the box for my future ZJ plans. Any reason you didn't weld the wheel well to the crossover tube? Or at least put a rubber edge seal around it to try and keep more dirt/water out? It being a unibody I feel like you don't have to worry about the wheel well moving away from the frame mounted coilover hoop like a body on frame application so welding them together wouldn't be an issue?
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
I'm going to seal up the hole somehow. Prob use some rubber or foam
@forreststrong797
@forreststrong797 Год назад
Did you make sure your hatch shuts and clears the fender wells at the bottom corners? I'm used to the older style hatch and that hatch recesses into the body past the seal a good bit. I think this turned out good I like that your towers are sealed to the outside I don't like when people leave holes open in the back. I really like the little wheel well arch you left.
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
You had me thinking. Had to go check. It does shut but barely
@XJrick303
@XJrick303 6 месяцев назад
Is this thing completed, haven’t seen any updates?
@moejr14
@moejr14 Год назад
What gauge is the xj sheet metal?
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
I am actually not sure. It is thinner then the 20 gauge for sure
@jeepindave5464
@jeepindave5464 Год назад
Whos this guy? 😉
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
Some guy that occasionally works on jeeps
@slowfox89
@slowfox89 Год назад
It's on occasion cause jeep = just empty every pocket. I've owned an xj for 2 weeks and have spent almost as much on upgrades as I gave for it. Hahaha $$ can't take it with ya in the end
@littlebro9051
@littlebro9051 Год назад
The mask didn't have any filters on it?! Could see the check valves
@MuddyBeards4X4
@MuddyBeards4X4 Год назад
Haha you caught me. My dog got to the filters. I put in these little foam inserts. Felt like it was better then nothing. I have to get better about ppe
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