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MERCEDES 2009 C220 cdi stripped injector bolt. Heli coil repair. Part 1 with a case of black death 

shauns auto repairs
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Vehicle brought into me for popped injector...Common fault on these engines as the original stretch bolt often breaks off in the head... Having cleaned the black death carbon from the top we find all four injectors had been repaired previously...I believe this was done as a bodge to sell the car on quickly. Within weeks of buying the car my customer was suffering with these injector issues... No2 is the injector that popped out. This is the one we repair with a helicoil. Part 2 will be a short video showing the result after No1 n 3 have been done

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6 сен 2024

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Комментарии : 53   
@kevinpalmer7452
@kevinpalmer7452 2 года назад
Very impressed with the work you have done there 👍 there’s a lot of shops that wouldn’t have taken the job on any many would have said the head is scrap.
@shaunsautorepairs5410
@shaunsautorepairs5410 2 года назад
Thanks for watching and your comment.. I have told the customer that this is a temporary repair at best and idealy it does need another head... but as he said we had nothing to lose trying to fix it.
@borismedvedev4172
@borismedvedev4172 11 месяцев назад
The head is not a scrap, but a workshop had to provide you a warranty I guess. If you don't need warranty and ready to pay twice for next repair (head replacement) why not to make the same job
@bilibila2574
@bilibila2574 Год назад
Merci beaucoup j'ai pû sauver ma voiture vous êtes un génie et vous expliquez très bien encore merci
@yhshah21
@yhshah21 Год назад
This was a proper repair and a 10/10 video.
@shaunsautorepairs5410
@shaunsautorepairs5410 Год назад
Appreciate you watching and your comment.. thanks
@yhshah21
@yhshah21 Год назад
Appreciate you doing this, I’m doing this on a sprinter truck, I’ve followed the same method but I snapped the clamp, I must of tightened it too much, I come back to your video and realised you only tightend till it felt tight which makes sense as it’s a much bigger bolt.
@RJAH355
@RJAH355 11 месяцев назад
Hi. I’ve had to do this to my w204. You don’t have to drill the head. The hole is big enough for 10mm tap to fit a 10mm bolt or you can put a 8mm helicoil in it for a 8mm bolt.
@cali_cal
@cali_cal 11 месяцев назад
got some good info from your video. my heli coil was on the top flushed and for some reason, it wouldn't screw down...it got tight in a few turns...time to drill out the heli coil and redo it. thanks
@chr11sf
@chr11sf 2 года назад
Nice job Shaun. Somebody completely mullered that engine before, shame.
@shaunsautorepairs5410
@shaunsautorepairs5410 2 года назад
Thanks for watching and your comment
@brianwilliamson388
@brianwilliamson388 2 года назад
Love your work pal. Proper . BB
@shaunsautorepairs5410
@shaunsautorepairs5410 2 года назад
Thanks for watching and your comment
@benzbenzm646
@benzbenzm646 Год назад
عمل رائع
@terjegronlie1181
@terjegronlie1181 6 месяцев назад
I have a leak from #2 cylinder injector bolt bottom, seems there is a metal ball missing in the bottom where the threads are. When blowing air into the hole, coolant gushes out. The 3 remaining holes have the metal ball on the bottom. Used a bore scope for inspection.
@Alf-Garnish
@Alf-Garnish 11 месяцев назад
MY vw passat only use 6mm bolt for injectors!! They stopped short of making it out of plastic 😀
@g7puw
@g7puw Год назад
good job nice repair ,i was surprised how many cutting turns you were doing to each back turn on the tap though ?
@mouhssinebouchiha5434
@mouhssinebouchiha5434 9 месяцев назад
God job 👍
@billysmith5513
@billysmith5513 Год назад
is it alright to be blowing the swarf from drilling into the head/block?
@UpToNoGood83
@UpToNoGood83 2 года назад
a garage down the road from me is having to do that same job on my 2006 Vito. I expected it to be the seal but same problem... needed that big job youve done. . doing it Friday morning. it's gonna cost me £400 is that a good price do you think? or too expensive. I don't know. it's only injector number 2. but now I've seen your video . I really hope he doesnt ring me to tell me they are all gone. .At the end of your video when the other ones had gone. I had a similar reaction. almost as if I was there. like Oh No!!! brilliant video anyway! keep up the Great work!
@shaunsautorepairs5410
@shaunsautorepairs5410 Год назад
Hope your turned out OK... I did 3 out the 4 and I charged him about £200 but I don't have large overheads and hourly charges like most garages who have to account for every hr of the day.
@benzbenzm646
@benzbenzm646 Год назад
شكرا على الفيديو
@ABAITBAALI
@ABAITBAALI 2 года назад
Great work pal 👏, I wonder if this temporary solution still working for your customer ?
@shaunsautorepairs5410
@shaunsautorepairs5410 Год назад
Febuary 2023... its still going
@shaunsautorepairs5410
@shaunsautorepairs5410 Год назад
July 2023.... still going
@Random-dq8ew
@Random-dq8ew 10 месяцев назад
Wait a minute, did you put threads into a valve cover?
@AlanHunt73
@AlanHunt73 Месяц назад
Hi Shaun. Do you need to remove the teng after it's been broken off ? If so how is it removed please
@shaunsautorepairs5410
@shaunsautorepairs5410 Месяц назад
@@AlanHunt73 hi, yes it's best if you remove it. Best to blow it out with an air nozzle thats what i usualy do... I suppose you could pick it with a magnetic screwdriver or simular tool. Thanks for watching and your comment
@AlanHunt73
@AlanHunt73 Месяц назад
@@shaunsautorepairs5410 great thanks Shaun.
@AlanHunt73
@AlanHunt73 Месяц назад
Shaun would using loctite on the helicoil be ok. I know it's not needed but I want to make sure it's solid
@shaunsautorepairs5410
@shaunsautorepairs5410 Месяц назад
@@AlanHunt73 some say yes, some say no. I dont think it would add any additional strength to the Hele coil. I can't realy advise one way or the other
@AlanHunt73
@AlanHunt73 Месяц назад
@@shaunsautorepairs5410 thanks for your time mate
@kevekevevari
@kevekevevari Год назад
Can I use 10mm on a om646? I'm wondering if there is enough space and that I don't damage something like a cooler line.
@shaunsautorepairs5410
@shaunsautorepairs5410 Год назад
Hi, I couldn't say for sure as I don't know the engine specs but if the original bolt has snapped off and drilling is the only option I would say maybe an 8mm is a better choice. The larger diameter means drilling more out the clamp weakening it..what ever bolt you use just drill deep enough for the bolt to seat properly. Sorry I can't be more help. But thanks for watching and your comment.
@enquire422
@enquire422 Год назад
Great job, I have a 2002ML 2.7 diesel and have noticed that injector no.3 has blow by and previously repaired by someone using what looks like a 10mm bolt. Do I need to purchase a stretch bolt of the same size when I do the job or can I just use the old bolt being that its not to spec?
@jsapsed7022
@jsapsed7022 Год назад
I have an ML270 and had an injector blow out although it only stripped the thread from the aluminium head. I have used an M8 heli-coil insert with a shorter bolt exactly as used in this video. I used a 24mm long insert and a stainless steel cap headed bolt as there is no room for a normal bolt. I have drilled out the injector clamp to give clearance for the 8mm bolt and it has lasted 64,000 miles so far. I am lucky in the respect of, if I screwed up, I did have a spare cylinder head.
@cali_cal
@cali_cal 11 месяцев назад
@@jsapsed7022 did you torque it?
@jsapsed7022
@jsapsed7022 11 месяцев назад
Yes, if I remember right, it's 6 or 7 nM plus 90 degrees and maybe 90 degrees again. Not very tight. @@cali_cal
@irfaan7868
@irfaan7868 Год назад
Same thing has happened to me in. Honda 2.2 cdti. Dont know what to do. I'm in Coventry. Can you help?
@shaunsautorepairs5410
@shaunsautorepairs5410 Год назад
What a pain. Is this something your looking to repair yourself or are you putting it in the hands of a local garage?
@paulenirisvanheesvelde1457
@paulenirisvanheesvelde1457 Год назад
Hello, would you please tell me how long the M8 bolt is that you used for the 3the injektor??? Thank you!
@shaunsautorepairs5410
@shaunsautorepairs5410 Год назад
It was about 35 - 40mm as I recall I didn't think to measure them
@paulenirisvanheesvelde1457
@paulenirisvanheesvelde1457 Год назад
@@shaunsautorepairs5410 Thank you very much!! Have a nice weekend. Regards Paul
@SHADOW.GGG-
@SHADOW.GGG- 7 месяцев назад
just get a plug tap
@norbertbulot443
@norbertbulot443 Год назад
bonjours quel diametre pour percer afin de mettre helicoil.merci
@adrenalinbulls4169
@adrenalinbulls4169 Год назад
0,3 au dessus de la taille , d orrigine c est du m6 donc perçage en 6,3 pour remettre un helicoil afin de reutiliser une vis d orrigine , sinon perçage pour du m8 en 8,3
@norbertbulot443
@norbertbulot443 Год назад
@@adrenalinbulls4169 merci
@mouhssinebouchiha5434
@mouhssinebouchiha5434 9 месяцев назад
Bonjour j’avais le même problème de l’injecteur j’ai les réparer 270 euro 😉 chez Delestrez
@scottwhite8904
@scottwhite8904 2 года назад
Hi pal , do you still fix cars
@derekshaw2012
@derekshaw2012 Год назад
Night mare
@Aynasiz50
@Aynasiz50 Год назад
Hi, how long ist the orginal bold? M6? Thanks
@shaunsautorepairs5410
@shaunsautorepairs5410 Год назад
Hi, I haven't got one to measure but I'd say it's about 85-90mm long. A long thin bolt which is why they tend to snap off. Thanks for watching and your question.
@Aynasiz50
@Aynasiz50 Год назад
@@shaunsautorepairs5410 i think 85 cm. Thanks
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