PERFECT PULSE MIG/MAG WELDING 

Second generation welder, CONGRATULATIONS Calvin, your dad MUST BE PROUD 😎😎😎

Allot of people call themselves professional.... This man is a very experienced welder. Not just a pro It takes countless hours and years of constant and endless days of welding to get beads that look like his. Most of us so called welders get perfect beads like this once in a while... His are everytime! Cheers on this opportunity to have such a great place to learn and such experience to follow! Your luckier than most... Don't waste it! Embrace it!

I always stick to, "if there's slag, you drag" Mig, you aren't pushing any slag or running the risk of slag inclusion. If it was Flux core, I'd pull. Mig, metalcore and pulse, I always push

Yup, manipulator, are in other words Automation, now you can just place the gun on a hanger, and throw the switch, and stand back and watch the weld.😊

Good

10,000 pounds That's a little bit more expensive than I would like to pay in US money that's over $13,000

So he makes the owner a few more bucks. Ten years later, he gets skin cancer, loses his eyesight, and his face starts to get flaky, hard, malignant sores. Anyone that can hold a gun still can do this. I did it too for years in a pipe fav shop. But I lived to tell about it because i wore PPE! Perfect example of disposable heroes!

I'll give it to you, that's a good-looking weld. A "perfect weld" isn't determined by what you see on the outside,though. A perfect weld is determined by what goes on INSIDE the weld.

I worked at a Johnson Controls plant building air and sound control dampers and I was in the industrial round department. We used a Miller Continuum stack (feeder and 350 power supply) and Lincoln Powerfeed 84 on S500 power supplies. We either used C25 with flux core or 90/10 house mix for hard wire and had turntables, basically doing the same thing he did here. Materials ranged in thickness from 14 gauge to 3/8" (2mm to 10mm for my nom-freedom unit folks) and were mild, galvanized, stainless, or aluminum depending on customer specifications. Properly setting your machine and travel speed (manipulator or turntable) and getting comfortable is just about all it takes to do this quality of work. I used to literally nap on dampers 48 inches and above if they were at least 1/4" web.

WTF ,HOW MANY PEOPLE DOING A 12 HOURS SHIFT THEN GOING HOME AND WATCHING WIELDING VIDEOS ON RU-vid

This garbage welder wouldn’t last one day welding thin material. Thick pipe is NOT IMPRESSIVE!!!

My kemppi minarcmig 200 evo produces welds like that. Its a much smaller machine so I'm comparing apples and oranges but ideal for a smaller application. Keep up the good work!

Ive learned everyone welds differently. Push, pull, bob and weave, dont matter as long as its a quality weld. Loved the video man keep it up. 👍

Thats great but where i work if pulse isnt on the WPS you dont do it. Good video.

Tidy work indeed. A very shallow angle on the outside weld though .

Nice welding ,looks like a great place to work. Stay safe friend.

Bet that massive puddle is carrying some dang heat! My hands 🙌 lol Ive run the Pulsed Mig on the Miller’s and it’s probably not as good as the Fronius but a very operator friendly process

That is poetry by welder. Thanks.

That welding looks great!! 😊 Never heard this discussion about pushing or pulling the puddle?! I've been welding hydraulic cylinders for 14 years now and we always did what fitted the job, some of our pipes have pressure peaks over 350 bar and we never had a problem with shooting end caps or cracks. Love those Fronius also, some of the best machines on earth! keep 👌

that welding shop looks like my kind of place. love the hammer and fabricated foot pedal.

Jestem spawaczem od 20 lat . Wiem nasza praca jest nieoplacona w stosnku do umiejetnisci i poswiecenia oraz pasjii do tego zawodu . Najlepsza spawalicza praca to wlasnie proste i nieskomplikowane spawanie kolnierzy do rur czy slopy podporowe Praca adekwatna do placy .😊😊😊pozdrowienia z srodkowej europy .

I think I've only done a weld that good once in my life and then I woke up.

No offence, he is no doubt a great welder, I could never do that, but for what basicly is a robot weld (he is just holding the torch) it looks like..... well.... not so special.

here in italy, pushing is much more common. wps are more on pulling, but at a right drag/push angle , the difference is tiny. i prefer pushing. i think that the angle in the outside weld is wrong, too dragged.

One run on the inside or enough to make it look 👀 weld on the back should be 1and half times the wall thickness of the pipe 🤔

Erstmal die Frage warum da ein zu großer V-Flansch über das ROhr gemurxt wird? Das alleine ist schon weit weg von professionel. Jetzt noch den Puls aus machen den Schwißstrom bzw die Spannung und den Drahtorschub (ist ja MAG) soweit Erhöhen das die Naht auch ins Material kommen kann und Nicht nur oben drauf liegt! Klar sieht das Ergebnis gleichmäßig aus das schafft mit der Drehvorrichtung auch ein kleines Äffchen! Der Schwerpunkt ist nur nicht einzuschlafen und umzukippen. Ich mach den Scheiß mitlerweile auch schon 20 Jahre und sowas was hier gezeigt wird hat weder mit professionellem Rohrleitungsbau noch mit Fachmännischem gekonnten Schweißen etwas gemeinsam. Und kurz noch zum Titel dieses Videos ... MAG oder MIG ... was is es denn jetzt ? Ihr wisst schon das es da einen signifikanten Unterschied gibt? Was soll man sagen , haut nicht so auf die Kacke ! Setzen 6 ladys ! Lasst euch das nochmal von nem Lehrschweißer zeigen und hört was er euch dazu erklärt schaut auch mal in die Bücher und macht erst wieder so Videos wenn ihr verstanden habt was Schweißen ist. Ne Naht optisch gut aussehen zu lassen um vom Leihen Lob zu Ernten ist wirklich keine Kunst und auch nicht der Anlass hier die Welle zu machen. Aber dennoch vielen Dank für euren Mut damit an die Öffentlichkeit zu gehen. Ich lasse trotzdem ein like für euch da ;) Sorry for language struggleing because my English is fycking Bad as hell.

.... Kicking welds like this out early 90s with 1980s Oxford MIGs .... More interest in visual than actual mechanical properties 😂🤣🤡

Kelvin,si quieres trabajar con pulso. Solo debes pulsar en el display la opción de pulso,tipo de metal base,espesor? Puedes trabajar pulso en corto circuito o debes hacerlo solo graduando a spray? Debes configurar algún parámetro de"balance o gerz? Alambre macizo 1,2mm. Gracias de antemano

Not bout the machine lol ,

So many fitter/welders just jam that flange in tight and weld it. Sometimes that may be ok but on code work I was taught to give it that 1/8" gap inside then weld it. I love that foot pedal. Good job man. God bless. Work safe.

You're the first UK welding channel I've come across lol

The welds are NOT perfect, especially seen as he was using a manipulator, and the last weld... What kind of torch angle was that?!? I'd be surprised if he got any penetration AT ALL. I'm sorry, but do you actually know anything about welding?...

Ne çok konuşuyorsun alt tarafi bi flanş kaynattıniz bide frenius makinayla

I'm sorry but regardless of how good the weld looks to be I still strongly believe that TIG is a better option that gives you the best and more controlled results and there is no need to go over the top spending that much "crazy money for a good decent welding machine

The fronius is a beast of a machine

That was some great welding. You can definitely see that he is an old pro at his job.

Spray welding is a sweet technique very useful and loos great and pass visual every time.

Hello! We are a manufacturer of laser cleaning machines. Our machines can remove stains, rust, plating and paint on the surface of objects. Do you need these equipment in your production?

Slip-on flanges…..And a manipulator is like welding a fillet weld, the only thing you need is good settings the rest is childs play.

No other power source like Fronius and I've seen many. Robot weld quality 👌

j'aimerais savoir si le poste X5fastmig fonctionne avec un débitmètre

You shouldn't post videos welding with little safety precautions. You'll never get an award for being a tough welder, or saving the boss an hour. Save your skin, save your eyes, keep your job.

I've always asked why don't we use mig ? All stick on pipe on site is what I know , mig looks so much quicker and easier?

I make a living repairing pin hole leaks on pipe work like this for fire sprinkler systems. Nice to see how it's fabricated in the workshop.

Welding without sleeves is the perfect way to get skin cancer. That just does not look professional.

We use ASME B31.3 at work. It calls out for a slip on flange that the outside weld size to be the lesser of 1.4 times the pipe thickness or the thickness of the hub. And the inner weld to be the lesser of the pipe thickness or 1/4 inch. So it was a surprise to hear how the welding was done there. But I assume you guys work to a different standard. Hope you're all doing well there. Cheers.

The only thing I see wrong with this weld is that he’s not wearing sleeves, take care of yourself because no one else will

He should be wearing his welding helmet an long sleeve even for his prep works 😦

Another wicked video with a massive 👍’s up. I love how smooth and clean the welds are and can’t believe how much the welders are. Your dad did a great job making the manipulator looks quality

Amazing 🤩 love it

A welder shouldn’t drag because he’ll blow contaminants back on/into the weld puddle. Hence the Smokey finish on his external pass. Overall beautiful welds. We use similar setups. Albeit they’re Millermatics. We use 90 co2 8 arg 2 oxy gas mix. Very similar arc to what I’ve seen here

Never hit The face of the flange

I fucking love this profession

... Very well done ... Welington Heringer

Thanks for good video and wisdom - brilliant 👍

Bro how are you not gonna wear any eye protection lol

Fantastic welds 😃😃😃 Thanks

He’s not a proper welder u dafty

I weld pulse mig on a miller pipework 400 on Pipe all day I’ve never once heard any of our machines produce that sound what where his settings? I run my background setting at 7 .3 arc length and 350ipm with .035 for a weld like that

Dönen boruya herkes kaynak atar iş sabit boruya kaynak atmakta hadi atta görelim

Fronius is the best welders in the world

Fronius TPSi is The Best 👍

No point in using pulse spray on that particular application. Just slowing you down tbh.

We run Italian pulse welders spinning 2" tubing at 25volts gives a lovely smooth weld with no splatter

When i weld with this maschine 20mm steel ,whats perfect adjustment amperage and wire,mag impulse welding??

I subscribe it to you just because about you said on 7:20.And your coleg have really god work ethics, and to stay ahead need to stay open. Sorry english. Thank you.

Hi Calvin! Nice vid as always! Keep it up! greetings from germany!

I think perfect pulse is a bit of a stretch there. Not a fan of smacking the flange with some wild hammer either. Better ways to fabricate.

Yes. Incredible weld quality indeed.

This is crap. No hand motioned skill being used

If its Aluminum you always push especially 5xxx series

"Oh yes BABY"

Looks like a shit weld to me

Go ahead and just send one of those machines to my house amd I’ll make sure it works fine 👌 thanks bud

nice weld , yes the fronius is a great machine , just too dear for a home workshop

get yourself a pipe wizard. makes leveling tge flange alot easyer

good job man

Like a hot caulk gun

a little overkill for water pipe

Плохо, когда нет кондуктора для приварки фланца. С его помощью фланец позиционируется меньше чем за минуту

What types of gases are used and how much gas percentage please

Que tiene de espectacular es lo normal ,es el estándar que tiene que quedar 👩‍🏭lo complicado cuando lo tienes que armar y rematar en terreno .cualquiera lo puede hacer asi en Maestranza.les voy a mandar un trabajito que estoy haciendo en terreno.

That sounds basass, the Miller i use at work sounds terrible

I'm definitely gonna have to show the world how to weld lol

Damn robot welding right there. Incredible!

I hate Miller welders

En posicionadores cualquiera hace eso , quiero ver que hagan eso en una junta de campo 🤣🤣🤣

Very nice, just beating the flange with a bolt/hammer is disappointing...A 4lb copper hammer would be a better option.

Amazing weld but way two much talk

Bad work man

Interesting Hummer

I would fab a steady rest MIG holder that turns on with the roller

Soldadura roles da la hace un niño de 6 meses mueve la mano con el tubo fijo eso si es soldar

Looks like he doesn’t care about skin cancer

Отличный шов

Nice. Damn near looked like metal core.

So why can't I get this kind of result with my $100 gasless MIG? :D

Always push a mig, it will always look better

Those fronius machine are the mutts nuts man

Not correct lol use a double puls fronious welding are shit.. Miller rulles