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Repair BROKEN Cast Iron Cylinder Gland | Flame Spray Welding 

Cutting Edge Engineering Australia
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Using a Flame Spray torch to successfully repair a broken and damaged gland. This gland is off a D10 Dozer blade tilt cylinder which has been damaged because the piston bypass valve got loose inside the cylinder! Repairing cast iron is always a challenge so we will be using our preferred method of metal powder and jet flame spray gun with oxy acetylene to repair the broken gland. We show the step by step process of building up the damaged surface using the flame spray gun before machining the part back to spec on the lathe. This job was a success & our customer is very happy!
In this video we are using:
- UTP Variobond flame spray gun
- Hafco TM-26120G Centre Lathe
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4 янв 2023

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Комментарии : 1,6 тыс.   
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
This first job & video for 2023 is done! Really happy with how the part turned out, but what do you think was better...the repair or the Homey Cam?? 😂 🎉Check out our new Patreon Community here: www.patreon.com/cuttingedgeengineering 🛍Official CEE Merch shop: www.ceeshop.com.au 📲Follow us online here: linktr.ee/CEEAUS
@Murphyslawfarm
@Murphyslawfarm Год назад
That's a hard question the job was very cool to watch but anything Homey does is awesome 👌.
@whetstonemistery
@whetstonemistery Год назад
New yt channel "homeless adventures"
@nsbhagwat
@nsbhagwat Год назад
Both. Hook the Homey cam to your surveillance console and you are set. Homey Patrol all the way.
@johnparker221
@johnparker221 Год назад
Homies cam is by far very cool. The repair was fascinating!
@randytravis3998
@randytravis3998 Год назад
the video repair was Great ,, Homey Cam was cool he will get better with time .. was thinking he was going for his helicopter .. guess not lol ..
@berrieds
@berrieds Год назад
The Homey cam is amazing! Plus, Homey can now get two payslips as safety officer and assistant cameraman! *Also, I really appreciate Curtis taking the time to explain the setup details, how he's calibrating the job and getting his reference. All this information helps add context to the wonderful visuals ☺️
@praetorxian
@praetorxian Год назад
OK, Homey Cam is adorable. Mora of that please! :)
@ofsinope
@ofsinope Год назад
Darren is an absolute legend.
@cyberstar251
@cyberstar251 Год назад
now we can see all his adventures.
@angelarichards3588
@angelarichards3588 Год назад
Homey will soon be the highest paid member of the team. Fabulous 😘😂😂
@frigginFin
@frigginFin Год назад
And now we get literally a whole new perspective of the shop... 😎
@eliskelton
@eliskelton Год назад
Finally getting to start CNC and robotics in college thanks to your inspiration. Almost flunked out of general education but now in industrial engineering I have a 4.0 gpa and a degree in mechatronics!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
GET IT! 🔥😎👊
@clydebalcom3679
@clydebalcom3679 Год назад
Outstanding. I'm glad you found your passion. Best wishes and respect from Oklahoma.
@eliskelton
@eliskelton Год назад
Thank you, it almost doesn’t feel like school it’s so fun!
@ThePhoenixAscendant
@ThePhoenixAscendant Год назад
This is a most excellent thing to hear! It's good to hear you've found your groove! Much respect from Washington State, USA.
@TruckerChick
@TruckerChick Год назад
Awesome!! Glad you found a passion that fits you.
@troyfortune3069
@troyfortune3069 Год назад
Taking nothing away from the machining, the camera angles and the editing are just top notch. Well done!
@Uli_Krosse
@Uli_Krosse Год назад
Homey-Cam! \o/ I still don't have the slightest idea why your videos keep fascinating me. I have nothing to do with metalworking and I don't think that's ever going to change. Still, I am here every Friday. Religiously. Thank you for being you, people. As always - a great weekend for everybody!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Cheers mate we're glad to have you here and love that you're enjoying our videos, even if you're not in the industry! Thanks so much for the support 😊👍
@willpeterson1177
@willpeterson1177 Год назад
This channel is 100% responsible for me taking on being a machinist and going to school for CNC machining!!
@dieselhatz4247
@dieselhatz4247 Год назад
Those interruption cut slow mo’s are always impressive. Seen it said before, but I’m flabbergasted at the punishment those bits can take, always thinking they are going to shatter in to a million pieces. Happy New Year to you three, and hope 2023 is as good or better then 2022! Stay safe out there!!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Yeah those carbide inserts can sure take a punishment with those interrupted cuts 💪 Hope your 2023 is a great one too mate
@spannermonkey1109
@spannermonkey1109 Год назад
I have to also say a massive thanks to Darren. The Homey Cam is just the best ever. Can't wait to see the CEE safety officer at work in the next video. Love it!!
@InservioLetum
@InservioLetum Год назад
I love watching Homey run to the camera. Makes me feel all happy and playful somehow. I'd love to reach out and give him scratches, but I also don't want to bother him with my emotions.
@billyshumate853
@billyshumate853 Год назад
Great video and good job Kurtis. Can't wait to see more from the Homie cam. Take care and have a blessed week and I'll see you on your next video.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Hey mate! Karen & Homie are going to have a lot of fun getting footage with that gopro mount.
@ThatCarGuy_Mike
@ThatCarGuy_Mike Год назад
Your skill set just continues to blow my mind… absolutely incredible! 2023 is going to be your year. Cheers
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Thanks very much mate appreciate that!
@johndesaavedra1040
@johndesaavedra1040 Год назад
Kurtis, this reminds me so much of 40 years ago when my brother ran a machine and fabrication shop. I used to stop by and watch him do setups. The owner was the design engineer, my brother was the manager and machinist, and he employed a welder. I was always fascinated by the amount of knowledge it took to make everything work. Their equipment was worn, however they turned out many fine products, including Pennsylvania coal crushers, progressive forming mills, and Scott Air Pack charging stations, along with the heavy equipment parts repairs. You are at the top of your trade, as well as a great instructor.
@Anonymous-it5jw
@Anonymous-it5jw Год назад
The secret of your production technique is OUT! The narration is always done perfectly in one take per shot; the Out-takes are scripted comedy which take hours of script writing, Karen's directing, and multiple takes to get the comedy balance and cursing just right! Way to go guys! Who knew that operating flame spray metallic powder coaters, oxy-acetylene torches, huge spinning lathes, 100 ton hydraulic presses and precision line borers to fix amazingly wrung out parts from giant mining equipment could be so entertaining. Even Homey has to join the Movie Producers Guild of the Gold Coast, now that he has his own camera.
@ianlulham
@ianlulham Год назад
What skill's you have! Laying that powder down almost to the point of 'no machining required'. Homie camera is going to be a great addition.
@Tiger351
@Tiger351 Год назад
By far the best spray welding video I've seen so far, great explanation of the process and a great result as well. I reckon Homey cam has to become regular thing in future even if only in the outtakes. 😂
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
wow thank you mate! Glad you enjoyed it. Homey Cam will definitely make more appearances
@petedepledge3359
@petedepledge3359 Год назад
I've had flame spray / puddle welding explained to me several times, but to see it like this is on a whole new level. Keep up the good work, guys.
@peterantonic6923
@peterantonic6923 Год назад
Kurtis you have excelled once more, I’m amazed by your skill set in doing a wide variety of different types of repairs. You are the sort of go getter that we need more of in the workforce. Karen your videography and editing is absolutely superb, thank you both for the educational and entertaining production.😁👍🇦🇺
@who-gives-a-toss_Bear
@who-gives-a-toss_Bear Год назад
Wow what a bloody great response you get, missed out by 6 mins and already 52 comments. It’s obvious that you got to get the GOLD LOGIE for 2023. Oz needs a new Hoges. Kurtis would fill that bill, spot on.🤠👍
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
We reckon we've got the best community on youtube! Did you see the 3D printed golden Oscar award that Paul Kemp made and sent to us? So bloody good, just call me Machinist Dundee mate 😂
@texasermd1
@texasermd1 Год назад
@@CuttingEdgeEngineering now THAT’S a trophy! 👍🏼👍🏼
@elibrown4198
@elibrown4198 Год назад
The Homey Cam is the greatest viewer gift EVER!!! 😂 Thank you guys for absolutely spectacular videos!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Glad you enjoy it! Thanks for watching! Homey Cam will be back 😊
@classekaka
@classekaka Год назад
The backstory you provide and explanation around the parts and why they broke is highly appreciated. Bonus chuckle from her reaction when the torch popped, wonderful how you choose to keep those nuggets.
@MtnBadger
@MtnBadger Год назад
As great as this video is (I've been a mechanic and blacksmith for many years)... It's a well loved and cared for dog that says the most. 😉 Good job all the way around.
@Mj-CWO4
@Mj-CWO4 Год назад
You amaze me, at your age all the knowledge you possess and the ability to apply it. Too bad more young people are not like you both.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
appreciate the compliment mate, always just got in and gave things a go 👍
@arcadiagreen150
@arcadiagreen150 Год назад
I tell my kids that everyone is born stupid, that part is excusable. What isn't excusable is dying stupid. And I don't mean fake college knowledge
@jimsvideos7201
@jimsvideos7201 Год назад
The stabilization on the newer gopros is absolutely bananas.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Yeah I thought the footage would give sea sickness but was pretty stable!
@RustyDockLight
@RustyDockLight Год назад
Can I just say how much I appreciate how clean the audio is on the slow mo shots? Very well done 👌
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Much appreciated! Glad you're enjoying the little extra details!
@MachiningandMicrowaves
@MachiningandMicrowaves Год назад
Karen's sound editing for the sped-up section around 22:14 is spot on, especially with the fast video matching the real-time audio segment so the interrupted cut real-time sound changes to uninterrupted at just the right time despite audio and video being at different speeds. I'm such a nerd about that on my own vids, so I just love it when someone cares enough to do that. Fabulous!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Cheers mate! Glad you're enjoying our videos! Thanks so much for the support 😊👍
@peternash6206
@peternash6206 Год назад
The business model of keeping a few repaired components on your shelf must put you right up there with your customer - another brilliant video. Happy New Year from a "wooden boat fixer upper" in The Balearic Islands.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Yeah having parts ready to go is a bonus!
@BrassLock
@BrassLock Год назад
I guess you're pretty busy there in the Mediterranean fixing up wooden boats. Hope the fish keep reproducing sufficiently to keep everyone in business this year 🐟 🐠 🎏
@notfeedynotlazy
@notfeedynotlazy Год назад
@@CuttingEdgeEngineering indeed, it's a valuable tip for many trades
@philmayf
@philmayf Год назад
Spray welding always seems like magic to me. Thanks for sharing an unusual repair
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Metal magic! ✨🤣
@joelcook2859
@joelcook2859 Год назад
I’ve been watching your channel for some time. Just can’t get enough. Love the outtakes, it puts a human factor in your videos. What’s really strange, I’m not even a machinist. I understand what your doing. Just love watching you two work together. Plus how you do all your work by hand and not use computers. I think you should add Caryn’s questions about what your doing more in the video. Keep up the great work, all three of you
@chiefmtn2
@chiefmtn2 Год назад
Aaaand a blacksmith?
@AllJustOnesandZeros1010
@AllJustOnesandZeros1010 Год назад
I have seen the cast iron spray once before on this channel and it still feels like magic. Loved the narration and camera work as you were working on the job, made it easy to follow what was going on. As always great video! Side note: We are currently -17C and have about 120 cm of snow in Twin Cities of MN, USA. Crazy to think it is summer where you are.
@ibTeeMac
@ibTeeMac Год назад
HNY all. Flame spray is such a cool technique and am sure takes a lot of experience to get right. Love the Homeless cam. Cheers to an awesome year from Vancouver Island BC Canada.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Hey mate hope you've had a good start to 2023, I always enjoy doing flame spray it's a fun toy to use 😂
@sadmule
@sadmule Год назад
Pretty neat seeing the part "grow" out from the flame
@papaburf7275
@papaburf7275 Год назад
Great start to 2023, Salubrious one might say, and the Homie cam is awesome! You know viewers are going to want more and more of that in the episodes. Karen, you are the best and your skills and patience is the stuff of legend!
@jed1947
@jed1947 Год назад
'Homey Cam' - one of your viewers outdid themselves! Spray welding is such fascinating metallurgy, and you have developed great technique. Thanks for sharing!
@petermackay8981
@petermackay8981 Год назад
Hey Kurtis, thanks for the extra dialog on what you were thinking and your experiences with the flame spray. It's cool to see what you can accomplish with that stuff and to hear some of your experiences in using it. I even appreciated Karen's question.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
hey mate thanks for the feedback glad it was helpful
@petermackay8981
@petermackay8981 Год назад
@@CuttingEdgeEngineering Well I'm in IT so all your instructions with flame spray will really help me when I'm working in the server room.
@DonDegidio
@DonDegidio Год назад
Hi Kurtis and Karen, Two thumbs up on the flame spray repair, Kurtis. Karen, nice how you were able to get the flame spraying on video. I suspect we will be seeing more of the Homey cam. Now, if it could be image stabilized that video would be awesome. Both of you stay safe.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Hey Don! Happy New year mate glad you enjoyed this video. The gopro image stabilizer was working over time that was quite stable footage considering his manic running around lol
@xoxo2008oxox
@xoxo2008oxox Год назад
I love how Curtis explains the part failure, the editor including footage of the actual part in use, and then the process to repair.
@uscdwua
@uscdwua Год назад
As a simian/neanderthal equipment operator in the rocky mountains of western Colorado,USA (the only part of the state worth living in), I have broken many of the types of parts you have shown being expertly fixed on your channel. I drool at the level of expertise and equipment you have. Such a rewarding and educational channel! Thank you and please keep it up.
@ianpendlebury3704
@ianpendlebury3704 Год назад
I suspect that you made the flame spray build-up look way easier than it really is. I always thought that it was just suitable for putting on thin surfaces to build up shafts etc. Best wishes for 2023 to all of you.
@scroungasworkshop4663
@scroungasworkshop4663 Год назад
Me too.
@michaelbrown6241
@michaelbrown6241 Год назад
Thats because this process puddle spray is not flame spray, arc spray, wire spray, or HVOF, the latter all have desposition thickness maximums because the bond strength of the consumable starts to exceed the adhesive strength with the parrent metal and it literaly pulls itself away from the parrent material, these processes have a number of other advantages though, they are cooler, allow rapid build up over large surface areas, have a broder selection of consumables for example.👍
@michaelbrown6241
@michaelbrown6241 Год назад
Another option for the head seal is to abandon the original groove and put the .030" oversize seal in the head face, this IMO is a better seal any way as it runs cooler and is not subjected to the cylinder wall flexing under pressure. I always blame the operation of the machine rather then the operator when damage has gone beyond an obvious change in system performance because the operator is often told to keep the machine working. Good use of the old puddle spray.👍
@ianpendlebury3704
@ianpendlebury3704 Год назад
@@michaelbrown6241 Thanks for the comprehensive reply. Understood.
@JDnBeastlet
@JDnBeastlet Год назад
Great video, Karen, Kurtis and of course Homey! I really appreciate the time you take to explain what happened to damage a part, which alternative you chose, and why. The machining is fascinating and the camera work (from BOTH operators) is excellent. You obviously put a lot of effort into scripting and editing, and I know the final production we see must be the result of dozens of hours of work. So from here in Canada where it's definitely NOT summer, thanks for everything you do, and all the best of 2023 to all three of you!
@AlanSprague
@AlanSprague Год назад
Thank you so much for an interesting video this week! I'm at home recovering from a surgery and again your timing is amazing. I needed something fascinating to keep me distracted from having to be stuck sitting on my butt for a week. I've been binging your old content and it's been great but this new one was exactly what I needed thank you so much. Cheers from Oregon USA 😊
@Oldmane-420
@Oldmane-420 Год назад
Hello Alan, if your looking for good content to distract you, try YT channel “Project Binky”. It’s about a couple of auto enthusiasts/ fabricators who turn a rusty, worn out, seventies cooper mini into an all wheel drive turbo charged V-6 monster rally car. Series is not yet complete, still waiting for final episode(s)! If you haven’t found this channel yet go looking, I’m positive you’ll love it if you like the detail and craftsmanship Kurtis shows. The series starts a bit slow and the dry English humour takes a bit to get into but give it a few episodes, it’ll grow on you believe me I know!!
@Alan_Hans__
@Alan_Hans__ Год назад
Looking forward to the Homeless gopro livestream :D That flame spray finish looks absolutely bonza. It almost looks like a hand moulded finish.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
😂😂😂 Thanks for watching til the end LOL
@clydebalcom3679
@clydebalcom3679 Год назад
Flame spray has always fascinated me. You have a nice setup there. I love using oxy/acetylene. I love the Homeycam. Excellent gift.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
I enjoy using the setup, a fun way to do a repair
@brianmackey6923
@brianmackey6923 Год назад
Top notch work as always on both ends thanks Karen for the excellent film work
@barrygrant2907
@barrygrant2907 Год назад
Your explanations of what you're doing, and most importantly the why, are hands above the other channels of this nature, and the reason I keep coming back. And of course, the dog and giggles.
@davetaylor4741
@davetaylor4741 Год назад
Good start to the new year. First interesting video to keep us all entertained. It is nice to know that there are still people in Australia that have the gear and the skill set to actually fix stuff in this throw away World. And just down the road should I need your services. Hope you all have a great 2023.
@Kilo2021
@Kilo2021 Год назад
I know Im not the first to say this but: It's amazing that all this is machined/welded and filmed totally upside down 🤣 Greetings from Washington State Keep up the good work. We all appreciate the dedication from Homie, Karen and Kurtis. Good luck in the New Year.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
And not only upside down but all in the future! 😂👍 Cheers mate thanks for watching over there
@cv990a4
@cv990a4 Год назад
@@CuttingEdgeEngineering Unless you're a Kiwi...
@williamuskoski1385
@williamuskoski1385 Год назад
It’s a small world. Washington here also
@bostedtap8399
@bostedtap8399 Год назад
@@CuttingEdgeEngineering Nice one!
@bobhudson6659
@bobhudson6659 Год назад
But our water goes clockwise down the plug hole!!
@GavinFreedomLover
@GavinFreedomLover Год назад
Great video! Thank you very much. It always gives me a good smile when you light up your flame gun. Wicked
@DavidLindes
@DavidLindes Год назад
One of the many things I love about this particular channel is that I keep getting exposed to techniques of welding and machining that I didn't even know existed, and then walk away feeling like I know enough about it to know how to research it if I ever want to get into it myself. Thank you for that, Kurtis. (And Karen, thank you for all you do to keep his explanations coherent and on point. ;) Also, hi Homeless! *scritches* :) )
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Cheers mate! Glad you're enjoying our videos! Thanks so much for the support 😊👍
@DavidLindes
@DavidLindes Год назад
@@CuttingEdgeEngineering Gladly, mate!
@RCake
@RCake Год назад
Oh what a beautiful piece, thank you so much. Love that flame spray process, any acetylene work has this nearly meditative quality to it. The new homey cam shot was brilliant, please keep these coming!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Homey cam will be back! Thanks so much for the support!
@coltoncook4058
@coltoncook4058 Год назад
I love the Homey cam! I'd love to see more of that in the future! Thanks for another great and enjoyable video.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
You got it!
@roycsinclair
@roycsinclair Год назад
This video is why I like this channel, you take things that look too broken to fix and fix them.
@BruceBoschek
@BruceBoschek Год назад
Very satisfying to see that part rescued and reconstructed. I had to watch alone this morning as Karin was in the hospital for minor surgery. She is back home now and all is well. She wants to watch this video with me and I won't admit that I already watched it without her. Thanks for another great show, and looking forward to more Homey brand videos! 🙂
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Hey Bruce, sending all the good vibes to Karin for her recovery. You both take care of yourselves!
@bijiont942
@bijiont942 Год назад
CEE Friday everyone! Always good information and let's not forget the outtakes :)
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
TGIF! Thanks for watching & Commenting
@jbillo488
@jbillo488 Год назад
Another job done well by a man who knows his job. Looking forward to more videos of the the great and interesting work you do. Good photography too, great work Karen. I hope 2023 is good to you both and Homie too. Cheers
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Same to you John! Thank you so much for your continued support!
@pauljoseph8338
@pauljoseph8338 Год назад
Mrs CEE is the star of the outtakes. “Are they meant to look moldy…”? Love her personality and accent!
@robertjenkins4886
@robertjenkins4886 Год назад
I worked in a place that manufactures those powders you used. Nice to see how they are actually applied to repairs and how they are machined. Great job
@jcoburn429
@jcoburn429 Год назад
Happy new year CCE,What a way to start with a bit of "dabbage"and "truer" machining😁. Can say this would be a first seeing spray welding, didn't know this sorcery existed, it's like magic😱😳.🤯 Looking forward to 2023, would be cool to see a bit of Homey cam every so often too.😎👍
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Hey mate thanks for watching & the great comment. Homey Cam seems to be a viewer favourite so we'll definitely have that in future vids 😂👍
@ronnydowdy7432
@ronnydowdy7432 Год назад
I loved using the spray metals. Saving so much time and money but outta all the different types I have never used it on cast iron. Looks great. Job well done. The camera on Homeless is awesome. Very stabilizing video. As ALWAYS I enjoyed watching.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Cheers mate! Glad you're enjoying our videos! Thanks so much for the support 😊👍
@libsrdum
@libsrdum Год назад
It is great that Karen now has a backup videographer. Excellent video and, of course, craftsmanship.
@kbrodie78
@kbrodie78 Год назад
HomeyVision, and flame spray welding for the win! Always learning of new processes with you lot. Great video as always, CEE!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Cheers mate!
@grantpatch5450
@grantpatch5450 Год назад
Team, welcome to 23.. what a great episode. Thanks for taking the time to provide the extra narrative.. Best of luck for 23..onwards and upwards.. Regards Patchy 🍕🎉🍺🍕🎉🍺
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Hey Patchy hoping 2023 is bigger and better, thanks for your support mate 👍
@DymondzTrucking1962
@DymondzTrucking1962 Год назад
Love the video guys. I agree with you flame spray welding is the way to fix cast iron. You two stay safe and enjoy the weekend.
@thebear5454
@thebear5454 Год назад
That spray welding is amazing, sure beats the old copper rod welding. Thanks for another great video Kurtis.
@gregsimmons2936
@gregsimmons2936 Год назад
I found your channel several days ago! I’ve Been binge watching every night before bed! I worked in a welding/fabrication shop for several yrs before going back to being a carpenter in Wyoming. I’m Absolutely stunned by the quality of your work, attention to detail, your clear explanation of what your doing and why. The video quality is exceptional! I’ve also been sharing your channel with all my buddies who operate heavy equipment… they all wish your shop was a little closer!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Cheers mate that is awesome! Glad you're enjoying our videos! Welcome to our community and thanks so much for the support. Kurtis, Karen & Homey 😊👍
@wvrockcrusher
@wvrockcrusher Год назад
That's nice to be able to do exchange on hyd. cylinders like that. I'm sure your customers really appreciate getting up and running quickly and I'm sure you appreciate being able to do the repairs at your own pace and put them on the shelf for stock. I need to get some of the cast iron powder you used for my spray torch. I had some, but moisture got to it and ruined it. The type you used there seems to wet in nicely and looks like it machines quite well. I really enjoy your videos Kurtis, and I like the Homey Cam! Hope he didn't eat it! Hoping 2023 is good to you all!
@markshort9098
@markshort9098 Год назад
If you store the powder bottles in a big Tupperware container with one of those calcium chloride dehumidifier packs they sell at every 2 dollar shop and you'll never have your power get wet ever again
@reneprovencher8395
@reneprovencher8395 Год назад
I thought I was a welder. My Dad was a master! These new filler torches, nice. This is a nice job. I remember just melting at a high temp. You are a master, I know call myself a backyard welder. Been away from it for years. Now I just make brackets. Repairs. Been a long time. Great video Curtis!!!!Took me back. 🥸
@KarateSensei71
@KarateSensei71 11 месяцев назад
OMG, a Homey cam? You guys are amazing. Now the Safety Inspector and document his work!
@seanliddy6462
@seanliddy6462 Год назад
Fantastic video guys! The explanations for the materials and equipment is first class
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Cheers Sean, always good to know the explanations are enjoyed because they take the most work 😂👍
@outaandabout4041
@outaandabout4041 Год назад
I'm always impressed with your metal working skills
@GMcarsMAN
@GMcarsMAN Год назад
All your work looks a million bucks, keep it up! It's so motivating to see the dedication that you have to what you do. Cheers!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Thank you! Cheers!
@TheChad138
@TheChad138 Год назад
I’ve been binge watching this channel for a few weeks now, haven’t seen another person working in this plant. It seems like a massive shop for just one person working all these nice machines.
@kuronyaa-san
@kuronyaa-san Год назад
Awww... You are so protective of your new machine that it is covered with the blue plastic it came with. XD It's like owning a new car and refusing to take the plastic off the seats for many months. Hehehe. Honestly, it prevents debris from getting into the pan and makes cleaning a lot easier. Happy New Year!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
yeah had it covered up over the holiday break crazy how quickly dust and spiderwebs can gather in this workshop 😅
@kuronyaa-san
@kuronyaa-san Год назад
@@CuttingEdgeEngineering No just ordinary spiders. Aussie grade spiders.
@RuthlessMindset68
@RuthlessMindset68 Год назад
@@CuttingEdgeEngineering That's because the building is a hangar. I can imagine the dust in the rafters. Plus having trains running every 7.5min; eh Curtis; and choppers landing in what the world refers to as 'The World's Dustbowl', plus building is situated on the bend of the road so you get dusty winds from both directions to permeate the building's every crack & crevice. Do you have a climate controlled metrology room?
@denniss5512
@denniss5512 Год назад
Great start to the new year. Homey cam is going to be a hit. Looking forward to that stepped cylinder repair. It is nice to see you finish a job while it is still light outside. Last year you worked so much so you could get the hone.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Hey mate thanks for watching we appreciate it! More homey cam coming soon👍😊
@centariprime9959
@centariprime9959 Год назад
Homey Cam was a riot. That is so cute. Amazing process to restore the gland.
@philsanguedolce3058
@philsanguedolce3058 Год назад
Curtis, your explanation of what you are doing is really awesome.
@Marcus_Aurelius_1978
@Marcus_Aurelius_1978 Год назад
That is so fascinating, I've heard of Flame Spray Welding here and there, but yet I've never seen it in action! Thank you for that experience! Keep up with those videos, I think some are very educational!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Thank you! We're glad that you're enjoying the content!
@jorgeantonioromeroespinola2514
. Gracias por habilitar los subtítulos..!!! . Extrañé eso en algunos videos anteriores... .
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
You're welcome!
@Ty-bz7zx
@Ty-bz7zx Год назад
Homey cam !?!?? Impossibly amazing! lol. Thanks for the incredibly hard work you do for us, running all over, vocalizing all the time, etc... And the humans do some stuff too =)) !!
@thepagan5432
@thepagan5432 Год назад
Good job Kurtis, very professional approach. We tried metal spraying on large bronze gears, without much success. The castings had porosity and voids which were not apparent until some of the machining had been done. I found a company in Sheffield, UK, that centrifugally cast the bronze gear blanks and it eradicated the porosity and voids. The bronze gears were 2 foot diameter and around 18 inches long due to bearing faces on both ends. The thieves used to try and steal the blanks and machined parts, so we employed security guards ( one of those stole some from us ). We had to erect a secure bonded store in a secured storage facility. So good to be back the COVID nearly done for me due to the pulmonary fibrosis, the NHS administered new drugs which worked, but I have been ill for 5 weeks.
@markfiges999
@markfiges999 Год назад
Good vid and a nice job - build up and reclaim is never as easy as it sounds (or looks) Happy New Year to one and all from the UK, with an extra big pat for Homey.
@Peaches_NZ
@Peaches_NZ Год назад
Thanks for sharing this awesome process, I've only really seen it used for building up bearing surfaces on shafts on the lathe, i would of thought you'd be brazing it instead Homey Cam is awesome and well done on the scare of Karen when turning off the torch, it was great seeing her jump in being surprised by it !!
@PhilG999
@PhilG999 Год назад
I'm sure Kurtis did that on purpose! Anyone experienced with Oxy/Acetylene knows to turn off the O2 first, then the Acetylene! It becomes so much habit you really have to do it intentionally. Reminds me of the time we had a new guy welding in one of our shops. "Someone" lit a torch and got the mix right, snuffed the flame out, then filled a balloon with the mix! Said balloon was then put behind the table where it was guaranteed to catch a spark! The "BOOOM!" when it went off was impressive! 😆
@Oldmane-420
@Oldmane-420 Год назад
@@PhilG999 I was taught Acetylene first so flame does not travel back into mixing tube as fuel runs out. Also played a bit with neutral mix. Oh wait a minute! That wasn’t me! I didn’t do it! Nobody saw a thing! Honest! LOL !!!
@PhilG999
@PhilG999 Год назад
@@Oldmane-420 He He! Well, the way *I* was taught, both in HS metal shop and College welding classes (Mechanical Engineering, ASMET and BSMET degrees), and working as an Engineer with machinists and welders a LOT for 40 years before I retired, was the Acetylene flame goes out at the torch tip, and with no O2 in the mixing tube it's the same as, say using a rosebud tip with only Acetylene and turning it off. 😁
@sidewaysaction9983
@sidewaysaction9983 Год назад
I've been a plater coded welder for 44 years & I learnt something new. Silicone bronze in the mig on cast iron👍👍
@Lone-Wolf87
@Lone-Wolf87 Год назад
Now I have seen with my own two eyes that everything is repairable if you have the right tools, equipment and experience. Well done. You have save your customer thousands of dollars for a new one. 👍👍👍👍
@samrodian919
@samrodian919 Год назад
Bloody good job that Kurtis! I'm really impressed with that puddle metal sprayer, the Homey cam is gonna be hilarious to watch in further episodes as he careens around your shop and office lol Happy New Year to you both. May 2023 be a profitable one for CEE
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
The same to you @samrodian! We appreciate your ongoing support mate. Take care of yourself 😊🎉
@Daniel_cheems
@Daniel_cheems Год назад
Happy New Year to you both! That's some high quality cast iron right there!
@sunny71169
@sunny71169 Год назад
Kurtis-The depth of your knowledge and skill is just mind bending.
@chriss1914
@chriss1914 Год назад
Always love watching someone free hand metal 3d printing!
@travisk5589
@travisk5589 Год назад
Flame spray? Reminds me of the other morning after eating spicy food the night before.
@johnghatti5435
@johnghatti5435 Год назад
Always impressed by your knowledge and approach. Thanks to you both for creating content that all of us enjoy even if we’re not working on this size equipment.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Our pleasure! We appreciate your feedback and support!
@bixou69
@bixou69 Год назад
big shoutout to whoever send a cam harness and will give us the awesome homey cam.You rock.
@benjurqunov
@benjurqunov Год назад
Well done to the KK&H Krew ! You guys are great. Happy New Year from Japan 🇯🇵
@zestoslife
@zestoslife Год назад
Absolutely fascinating that a preheat was increasing by 100C whereas working part was ~500C. So the preheat took the part to 20% of working temperature. I wouldn't have picked the pre heat to only have increased it by that much. Find your videos so engaging and informative. Surprised to see a video out this week, as NZ is still on holiday. Hope that you have built into the business the ability to take time off / take a holiday on a regular basis. Given when you both are not there, no billing is occuring, can be a challenge to build the time off into the business model. But so important especially as one gets older!
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Hey mate! Yep we did indeed take 2 weeks off and had a wonderful Christmas break with family and friends. Thank you so much for your support, we're so glad that you're enjoying our videos! Take care mate 😊👍
@Danny_man
@Danny_man Год назад
Normally the service exchange is one shop, the machining is another and the metal spray would be outsourced. You do it all yourself to the highest standards 👍
@nena4215
@nena4215 Год назад
I’ve never seen anything like that, a puddle gun on cast iron, amazing to see and the part turned out as perfect as it could be. I appreciate you showing us the part in action for reference and I couldn’t agree more about the operator, that’s some big damage not to notice. What a gift for us, the Homeless Cam! I always love the opening scene of him running towards us, what a cute little tuff guy!
@jojofixer
@jojofixer Год назад
Great work. Love the SLOW- MOs and close ups.
@APatchworkCanvas
@APatchworkCanvas Год назад
That powder gun thing is a real piece of magic! I never would’ve thought a repair like that was possible.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
It's a pretty awesome piece of tooling mate!
@terrminatoragain461
@terrminatoragain461 Год назад
Happy new year 🎉you 3 Great job like usual, keep it up
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Hey mate HNY to you too hope you've had a good start to 2023 👍
@jenh47
@jenh47 6 месяцев назад
The skills demonstrated are amazing as is Curtis' self-confidence. It was fascinating to watch the repair come together.
@reneprovencher8395
@reneprovencher8395 Год назад
Oh your fur baby makes me smile! Got to say brother that is a great job. As my Dad would of said, “THATS THE WAY YOU DO IT”!!!
@stuartlockwood9645
@stuartlockwood9645 Год назад
Hi Kurtis and Karen 😊 happy new year guys, great repair on this one, that flame welding is alot more controlled than some spray welding I've seen , nice finish after turning, and as usual your attention to detail is second to none in my book. I wonder how long the camera will last before Homey knocks it of on something, lol, thanks for another interesting video guys, stay safe, best wishe's to all, Stuart Uk.
@CuttingEdgeEngineering
@CuttingEdgeEngineering Год назад
Hey mate, happy new year to you too! Thank you so much for your support we appreciate it so much! Cheers - Kurtis, Karen & Homey 🎉😊
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