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Replacing the Vivaro's clutch/gearbox. It was worse than we expected! 5 speed. 

Larcs Workshop
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The clutch started slipping on the Vivaro so we changed it, but it was a LOT worse than we first thought.
Here is how we did it.
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I have to warn you that I have no formal automotive training, and have just learned by breaking stuff. If you can learn anything from my mistakes then great, but you do so at your own risk!

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25 мар 2023

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Комментарии : 73   
@samfarwell5927
@samfarwell5927 Год назад
Just to let you know for future, I changed my gearbox on the same van due to the whining issue in 5th and 6th and I managed to do it without removing any front end just dropped the gearbox mount and gave me enough room to get all the bolts out, would save you alot of time
@LarcsWorkshop
@LarcsWorkshop Год назад
Thanks 👍
@daleevans9029
@daleevans9029 10 месяцев назад
I can do these in and out in about 2.5 hours. No front end off no subframe off and you do it all from the bottom. First jack it up or put it on a ramp, remove wheels and drive shaft nuts and lower BJ's. Unclip sensor wiring and brake hoses so don't get pulled then either jack or tranny stand under the engine undo the 1 16mm nut in the engine bay for the gearbox mount ( the only thing done in engine bay ! ) undo it and lower box down. All bolts can be seen and removed and gear cables and wiring the whole lot all from underneath. Easy. Book time is 10 to 12 hours. Nice job to do when you know the trick. Hope this helps some people
@c4r5on88
@c4r5on88 10 месяцев назад
​@daleevans9029 how much does that cost ?
@user-yx5tm1yw5z
@user-yx5tm1yw5z 9 месяцев назад
I'm a joiner but I did a gear box first time 8 hours with all front end off the clutch went I did it in 5 hours but I'm not mechanic but as a joiner I was happy with that and saved 500 pluss pound for a mechanic
@lolliedog363
@lolliedog363 Год назад
New a guy who ran a fleet of traffic's vivaros etc. Had various trouble with gearboxes. Finally came across mechanic who had done a lot of work on these vans. He used the same oil in the gearbox as he used for the engine. Never had a problem after that. Changed the oil regularly.
@LarcsWorkshop
@LarcsWorkshop Год назад
If it worked for them, it worked for them. I wouldn't recommend that to anyone though.
@davidbanwell7728
@davidbanwell7728 11 месяцев назад
Wow that was amazing I’ve got a Renault traffic that’s got a clutch problem broke down two days ago waiting for someone to have a look at my clutch now. I know how difficult it is and I’m a carpenter by trade. What a brilliant video. Thank you very much for sharing your knowledge wish I live near you cheers😊
@LarcsWorkshop
@LarcsWorkshop 11 месяцев назад
Thanks, no problems 👍. Good luck getting it sorted out 🤞.
@user-yx5tm1yw5z
@user-yx5tm1yw5z 9 месяцев назад
I'm a joiner and did this myself its a pain to do if it's your first as there tricksof the trade to do it easier
@LarcsWorkshop
@LarcsWorkshop 9 месяцев назад
@@user-yx5tm1yw5z 👍
@JeffersS13
@JeffersS13 4 месяца назад
Well done 👍🏻 I’ve just replaced all injectors on mine, had to have head off to do it, decided to take engine out, total PITA. Can’t imagine doing box only. My issue is getting a decent bleed on the clutch. CSC are the worst.
@LarcsWorkshop
@LarcsWorkshop 4 месяца назад
Thanks, yes the CSC is a bit of a pain. Good job sorting it out 👌.
@anthonybox8016
@anthonybox8016 Год назад
Can remember years ago changing the clutch on my Ford Corsair. My Uncles garage had a pit so access was fine until all the bolts were out and I was crouched in this pit with the gearbox across my shoulders while my mate (?) was up top laughing and saying how are we going to get it out of the pit.
@LarcsWorkshop
@LarcsWorkshop Год назад
🤣 nice one 👌
@MrGlenfraser
@MrGlenfraser Год назад
I feel your pain, would love a vivaro/traffic. Top end of fifty, the brain says yes but the body says no at doing stuff like this anymore. Last few times I have got a bloke in to do things like this. However dont get the same satisfaction as doing it myself......
@LarcsWorkshop
@LarcsWorkshop Год назад
Thanks. I agree, it was a bit tough but the sense of achievement when I worked was great 👍
@martynwellfair8615
@martynwellfair8615 Год назад
for anyone else doing this, to refit the box easier, remover lower most beam...then refit main crash beam ( a couple of bolts will be fine)...then use a scaffolding bar and a bit of chain to lever the box in off the main crash beam....makes life easier
@LarcsWorkshop
@LarcsWorkshop Год назад
Thanks 👍
@TheBrabs007
@TheBrabs007 4 месяца назад
We done mate don’t think I would have tackled it at our age would have no problem when I was younger
@LarcsWorkshop
@LarcsWorkshop 4 месяца назад
Thanks, I'm not getting any younger 🤣
@dantheman3k
@dantheman3k Год назад
burnt out gearbox my arse.... took mine out and replaced all the bearings and shells inside cost me 100 quid. also done mine on the floor outside on a cold december. it was a right mission to get out and worse to get back in.... Well done top job....
@LarcsWorkshop
@LarcsWorkshop Год назад
Thanks, where did you get the parts from? Cheers Larcs 👍
@TheBoatmad
@TheBoatmad 8 месяцев назад
Full respect!!
@LarcsWorkshop
@LarcsWorkshop 8 месяцев назад
Thanks 👍
@rexthewarhorse7110
@rexthewarhorse7110 Год назад
Good job 😊 It's not easy doing alone on the floor
@LarcsWorkshop
@LarcsWorkshop Год назад
Thanks, it was a bit tough but we got there 👍
@SoloBench
@SoloBench 5 месяцев назад
Did you pressure bleed this from the header tank downwards to the bleed nipple? When I did this with an Eezibleed I bled out/wasted at least a litre of fluid trying to get all the air out, but I still don't think it's right because it's difficult to get it into second gear
@LarcsWorkshop
@LarcsWorkshop 5 месяцев назад
Yes I used a pressure bleeder, I dribbled some brake fluid down the plastic pipe to the CSC before I connected it. I don't know if that made any difference? I remember it being a pain to do.
@GW-kg3dc
@GW-kg3dc Год назад
Forgot to say there are cheap mechanical doofers you attach to the top of the gearbox that keep the gear change levers/ linkages in a tighter format ?
@LarcsWorkshop
@LarcsWorkshop Год назад
Thanks, I've got one of those fitted 👍
@petermcgregor3274
@petermcgregor3274 Год назад
Hi larcs it might have been a good idea if you had the van a bit higher to give you more space
@LarcsWorkshop
@LarcsWorkshop Год назад
Yes, I wanted it higher but couldn't go much higher because of the height of the workshop roof .
@GW-kg3dc
@GW-kg3dc Год назад
Hi mate what was the cost of the gearbox overhaul ? Thanks George
@LarcsWorkshop
@LarcsWorkshop Год назад
Just under £1k
@paultyler1742
@paultyler1742 Год назад
I’m just about to buy a 2007 2L CDTI Vivaro LWB crew bus for £3800 with 156k on the clock, all I’m hearing about the older Vivaro is bad stuff, injectors, gear box and loads of other stuff. I know there’s about 23000 Vivaros on the road in the UK so there’s gonna be a percentage that play up but would you buy another one or has it really been one problem after another! ( I might just buy an older 4x4 the way I’m feeling!) thanks! ( love the videos btw!)
@LarcsWorkshop
@LarcsWorkshop Год назад
Yes, they have gearbox and injector issues, but don't many vans with higher mileage? Especially injector issues, the injectors are the same as any other except they can get rusted in. Gearboxes are maybe more common than some others, but other vans have different issues, like rust etc. There is no definitive answer, sorry. Good luck finding something that suits your needs 🤞. Cheers Larcs 👍
@jancloddlafront9185
@jancloddlafront9185 3 месяца назад
44:56 there .... see how dirty the EGR housing is.. you should clean tha accordeon pipe there... it's really hard to put back... could be where it leak oil back there... you can see it at 44,58.. 47:20 Do the timing chaine now, the back engine mount on the gear box is on.. time to do the timing chaine... Demain!!
@LarcsWorkshop
@LarcsWorkshop 3 месяца назад
Thanks, mine has a timing belt not a chain.
@saltylips9965
@saltylips9965 3 месяца назад
Thought you don't do chains unless they make a noise? They're meant to last forever lol
@LarcsWorkshop
@LarcsWorkshop 3 месяца назад
@@saltylips9965 👍
@SoloBench
@SoloBench 5 месяцев назад
Do you know if you had to remove the starter motor in the end? Don't think anyone else does
@LarcsWorkshop
@LarcsWorkshop 5 месяцев назад
Yep, I had to remove it👍
@SoloBench
@SoloBench 5 месяцев назад
When I do these sorts of jobs I'm always covered in oil, everyone else looks so clean after
@LarcsWorkshop
@LarcsWorkshop 5 месяцев назад
I get covered too
@SoloBench
@SoloBench 5 месяцев назад
My Haynes manual says the wheel bolts are 120 not 105
@LarcsWorkshop
@LarcsWorkshop 5 месяцев назад
Thanks 👍
@Atu.890
@Atu.890 7 месяцев назад
Bonjour monsieur la maladie de ses camion vivaro vauxlle primastar Renault trafic. Boite vitesses fragiles et surtout la buté denbrenyage aussi l'électronique mais a part ça les moteurs son formidable mais votre vidéos et formidable aussi 🇨🇵👍
@LarcsWorkshop
@LarcsWorkshop 7 месяцев назад
Thanks, yes very true.
@c4r5on88
@c4r5on88 10 месяцев назад
Think my clutch has gone does anyone know how much id get charged to have it done or do i just do it myself. Yes ive done a few clutches over the years dont worry😂
@LarcsWorkshop
@LarcsWorkshop 10 месяцев назад
Well the parts will cost £175 ish, as for labour, I'm sorry I don't know.
@c4r5on88
@c4r5on88 10 месяцев назад
@LarcsWorkshop thank you. Bit skint at the moment so looks like I'll have to do it myself outside on the road 😂 it's definitely going to rain a lot
@LarcsWorkshop
@LarcsWorkshop 10 месяцев назад
@@c4r5on88 . Good luck sorting it out 🤞
@c4r5on88
@c4r5on88 10 месяцев назад
@LarcsWorkshop thank you much appreciated 🙏
@LarcsWorkshop
@LarcsWorkshop 10 месяцев назад
@@c4r5on88 👍
@SoloBench
@SoloBench 5 месяцев назад
yeah that's a coolant preheater
@LarcsWorkshop
@LarcsWorkshop 5 месяцев назад
Thanks 👍
@Fromthedronetothescreen
@Fromthedronetothescreen Год назад
it happened on my vivaro cost me £800 for recon box & new clutch + £500 for fitting it
@LarcsWorkshop
@LarcsWorkshop Год назад
👍
@carinnelewionline4484
@carinnelewionline4484 8 месяцев назад
hello. may I know where did you buy ? I have gearbox issues in my opel vivaro and the garage askin 6K to repair it
@RD-650
@RD-650 6 месяцев назад
Very good pain in the arse though
@LarcsWorkshop
@LarcsWorkshop 6 месяцев назад
Thanks, yes it was.
@frednetherlands887
@frednetherlands887 Год назад
Oh no!
@LarcsWorkshop
@LarcsWorkshop Год назад
Thanks Fred, we got it sorted eventually 👍.
@frednetherlands887
@frednetherlands887 Год назад
@@LarcsWorkshop not the easiest job.
@LarcsWorkshop
@LarcsWorkshop Год назад
@@frednetherlands887 Yep, I agree. I wouldn't rush into doing it again.
@hansschmitt6466
@hansschmitt6466 Год назад
Hallo,bin ein Fan deiner Videos . Du bist einfach super ,leider ist mein Englisch miserabel. Aber das was ich sehen kann ist eine hervorragende Leistung von dir. Mich würde interessieren wie du alle Schrauben und teile so gut wieder dorthin bekommst wo sie hingehören? Deine Licht Führung ist sehr gut man kann immer alles gut sehen. Vielleicht kannst du mal zeigen wie du so ein Video machst. Kamera 🎥 Licht Ton etc. liebe Grüße und danke für deine Arbeit die du dir machst.
@oscarall1653
@oscarall1653 Год назад
Poor van ;(
@LarcsWorkshop
@LarcsWorkshop Год назад
Thanks Oscar, it's better now 👍
@paulwilkinson6608
@paulwilkinson6608 9 месяцев назад
At what point did you wish you had removed the engine.
@LarcsWorkshop
@LarcsWorkshop 9 месяцев назад
Pretty much as soon as I slid the gearbox back underneath the van 🤣.
@paulwilkinson6608
@paulwilkinson6608 9 месяцев назад
@@LarcsWorkshop sometimes more work makes it easier
@LarcsWorkshop
@LarcsWorkshop 9 месяцев назад
@@paulwilkinson6608 So true 👍
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