Rust repair on quarter panel - step 2: cut off the rusty metal

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Our 1956 Plymouth Savoy needs some TLC aka rust repair. This series of videos will show what to do when your classic car has rust issues. We're going to start this video series showing step by step process how to repair and replace a rusty quarter panel. The first step was to make a template out of paper then we traced it on sheet metal now we're ready to cut the rusty one off and start adding shape to the new one 🔥
Rusty quarter panel repair - making one from scratch
Fabricating a Quarter Panel from Scratch - 1956 Plymouth
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#badchad #1956plymouth #metalfabrication #rustrepair #quarterpanelrepair #fabrication #sheetmetalrepair #restoration #carrestoration #quarterpanelreplacement

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5 сен 2023

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Комментарии : 306

@jhargarage 11 месяцев назад

Need more of a shout out from Doug, he is part of the team

@danielplummer6385 11 месяцев назад

Hi Chad, Jolene, and Doug, the 1/4 panel came out really nice and the fit is a really good start not to much left to be fitted on it! Doug is doing a really good job of helping Chad. He did an excellent job of cutting the panel yesterday. Chad is doing a good job of giving Doug more to do when he shows that he is capable of doing things like cutting the metal. Jolene I know that you are the only one who reads our comments so, please let Doug know that we appreciate what he does and enjoy him being on the show with Chad. Great job on the video as always Jolene and this was a great idea for Chad to be showing us viewers how to do rust restoration on our cars and I am guessing that you had a lot to do with the idea!

@richhuggins 11 месяцев назад

you really need to were a face mask and sweep the floor clean up inside with a paint brush dust every thing breathing that stuff well you can die or have lung problens clean clean clean

@bobmcclintock8080 11 месяцев назад

I'm pleased that Chad is giving Doug more responsibility. Guys like Doug are very hard to find. Keep up the good you three. Ontario fan

@gjohnston7619 11 месяцев назад

Every great artist needs a good right hand assistant and Doug is a good one. excellent video.

@claytonsimplot9554 11 месяцев назад

Chad,you are the sheet metal Guru. You are teaching people how to avoid mistakes. Slow but sure and be patient.

@robertdehaes7572 11 месяцев назад

Great subject matter and I like the looks of this Plymouth anyway. Simple style yet has character.

@DevinMichaels-bx2qk 11 месяцев назад

This is the kind of content I love . For all body shop guys if you can't find panels you do this. Love it. .more content on this kind of work needed. Thanks Chad.

@fonhollohan2908 11 месяцев назад

This is one of my favorite videos thus far Chad seeing you work your magic making the rear quarter panel the ole school way.

@bardricmacgregore4863 11 месяцев назад

Good show. Thanks Chad and Jolene .. and all the crew..

@fishenbyfaithoutdoors2589 11 месяцев назад

I am glad you are giving Doug more to do. He can grab the knowledge you have to give better. 👍🏻👍🏻👍🏻

@danhenson7366 11 месяцев назад

Doug should wear gloves when he's told to wear gloves. It was said because Chad already knows what will happen

@jessiejames2155 11 месяцев назад

Ive been looking at 3 different Car Restore Rep's, since I got my tablet..and Chad is the only one that I remain interested in ... 😳👍🏻

@jessiejames2155 11 месяцев назад

Woooh ! Look at the potential ! Save her, Chad..! She's worth it !! Looking good man..!!

@mike-jc9zd 11 месяцев назад

Wow that car is really clean behind that quarter panel that looks brand new

@brycechessum4684 11 месяцев назад

Nice car and a welcome change from the usual 55-7 Shitrolets

@user-rp5mu2dm9w 11 месяцев назад

Chad, your metal work is amazing I love watching you do it.

@PaulOGuinn-bi9pd 11 месяцев назад

Yeah, Props to Jolene! Best Behind the scene's person, EVER! WELL, GREAT WELDER, TOO!

@markstangsn9518 11 месяцев назад

Chad this is one of your better videos of late had my attention until the end.

@peterphillips1493 10 месяцев назад

I like the way you make you vids,leaving in chad grabbing his glasses from the other side of the car.them little tidbits people cut out of the videos,and the things people say during them are what makes the people in them real.I’ve been fixing,building,and running vehicles all my life and now I realize that the people behind the cars are the interesting part and what make them “tick”.

@jimmcallister3515 10 месяцев назад

Rust repair and dent pulling tutorials are my favorite s

@aseniorbiker 11 месяцев назад

I will once again say... IT IS absolutely amazing to watch Chad do work like this!

@raymondcascella4920 11 месяцев назад

Loved this vidio reminds me of when I was a kid, my dad and brother were sheet metel sign builders so I'm familiar with what Chad is doing, I'm impressed with his ability to plan things out, also the fact he has pride in his work to do it the right way not the easy wrong way.

@celwindin 11 месяцев назад

Ty Chad for showing the tips an tricks, such a great channel you have, Jolene is always getting the action gloriously. Great job.

@hharvo 11 месяцев назад

I know lots of armchair body men give you the beans about finishing stuff. Who cares what they say? I appreciate your videos like this, tear into a can of worms and pull them out one at a time and soon you end up with a fixed or built car. The doodle bug doesn't work for me, but the work does.

@user-gb6re9eg3i 11 месяцев назад

And let's not forget that he does this while talking AND teaching. He does his work in an amazing time frame, also. Really, he makes a very difficult thing seem easy! He let's us into his mind while doing so. Really impressive stuff.

@bigheadedmartian 11 месяцев назад

Subscribers like me enjoy your teaching skills, its some thing society has lost Team chad rocks!

@peterphillips1493 10 месяцев назад

Good work chad,we’re a dying breed.the guys that build all kinds of different things with old Budweiser cans still facinate me though.

@bobnevitt336 11 месяцев назад

After watching a number of Chads projects, i now understand his work method! Chad is fundamentally a very good metal fabricator and enjoys nothing more than cutting and welding metal on his projects, but once he has completed the fabrication part of a build he moves onto another project, as the mechanics of the build are not his forte, that is why it appears that he never actually finishes a project, but in reality the projects are put on hold until someone else carries out the required mechanical work, this has been highlighted in the Bugatti mover project, he has now almost completed the metal work but he now appears to be moving onto other projects? My personal frustration is, that i would love to see the progress of the one project at a time until it's final conclusion, but nevertheless keep doing what you do Chad, its great entertainment 👏👍

@njdrt-rdr3845 11 месяцев назад

He's explained multiple times. They do this to keep up the view on youtube. It's how he makes his money.

@mikebeidelman6051 11 месяцев назад

CHAD, JOLENE AND DOUG, Outstanding start to the Savoy repair! Chad your hand /eye coronation is superhuman and you are the Zen Master of the "ONE HANDED ZIP CUTTERS " keep on rocking out the awesome body work brother. mike.

@CSmith-oz4wp 11 месяцев назад

Your experience came out on this panel from the start to applying it. Glad I watched this. Thank you

@billcoupe4468 11 месяцев назад

For a 1st fit, on a hand-made panel that size, you should be happy!! I know I sure would be! I completely agree with you on putting the trunk extension on after the quarter panel is in. It is much more important to get that visible skin right and to then fit those inner pieces to it!! As always, it is a pleasure to watch your process, and Jolene continues to give us that up close and personal vantage point!!

@brunoburtoni8479 11 месяцев назад

Best video ever on this channel watching with my popcorn 🍿 and Pepsi 😂😂

@user-bk6pk4ni8x 11 месяцев назад

That's the way you get it done, and you did it exact perfect. For what and what you guys kick a** big time. Bad Chad, you're my favorite. I'm from upstate New York. Iwork with a body man that do this stuff. You know, he taught me A lot and things like that, amazing. Love you show.

@jamessalmons7928 11 месяцев назад

Hey brother Chad and Jolene you guys are the best. I hope you guys know how much you are helping us to learn how to replace a rusted out panel on a old car. So many people have got old cars like that but can’t replace the panel’s on them. Hoping Chad will not let the hater’s get to him. He’s the best I have seen replacing old rusty car panels out. If he only knew how much he is helping people he would keep the good work up. James salmons sr wv.

@1harleyvette 11 месяцев назад

The best way to weld two pieces of sheet metal together when you want a gap to fill is to back up the two halves with a piece of heavy copper curved to the right shape and clamped together . The weld will not stick to the copper and will hold your bends to the shape that you made. I used this method for over 30 years in my restoration shop .

@hickeyskustomresto 11 месяцев назад

Once I started using the copper I realized there's really no other way.

@dennyjenkins4651 11 месяцев назад

I tried copper once and it stuck to the copper. Do you coat the copper with something?

@joshjahn9028 11 месяцев назад

Brass works as well

@Maintenance63 10 месяцев назад

Yeah, i thought about that to. I have several 5/16 inch plates i would give him if he was close by.

@mitchelllavalley3497 11 месяцев назад

WoW WoW WE WoW to envision where your at, and where you want to be is magical 💥 Pure skill that not all people possess or could ever hope to. I guess that's what draws us to watch you all work as a team amazing💯

@scottcochran384 11 месяцев назад

love what you've done, and I hear you say anyone can do it.. possibly.. but I dare anyone else try n do what you've done in a hour and eight minutes.. Amazing

@jerrybailey5797 11 месяцев назад

Quarter panel is fitting nicely Chad and Doug , great team work .. and Jolene filming it all really gives us an insight into what needs doing for a restoration project (ok part restoration 😂) ... always fascinating 👍

@521farmer 11 месяцев назад

Well Chad ya got good right hand that is a helper learner in all ya do treat him kindly treat him fair in your words hard to find honest people the work you both do is together and ya got this ya great teacher and responsible in the process you do Jolene ther is no other way to say it ya got this mighty fine work and pride in how ya getter done so carry on you all deserve the opportunity to be proud in what you show us thanks for sharing your projects with us keep them coming mighty fine to watch and see different ways in how to do it from Canada 🇨🇦 SK later 😊

@ate-updesigns9186 11 месяцев назад

Oh yeah 😊...getting that metal work done...great job by the Hiltz trio...Chad and Doug goin for it and Jolene the queen of the camera filming it ..dont care what's she's filming it's always great car content..cya tomorrow

@sthildas4857 11 месяцев назад

Most car guys would cut small bits out, Chad has the skill to replace these parts...only repair shops of classics do this skilled work in the UK. Thanks for sharing you skill plus experience with us.

@allisonmacneil4286 11 месяцев назад

Amazing, looking good best show on youtube

@juniorwhelchel6337 11 месяцев назад

Douglas is rockin the original throwback Green Goblin shirt

@johnpaulson9700 11 месяцев назад

Chad is amazing, just made and fit a quarter panel in front of my eyes. Wow 👍 He has no boundaries.

@robmarshall5100 11 месяцев назад

Unfolded all up, nice to meet you. And everybody's sign it and let it and put it out for auction. I'm talking about the pattern that is.

@williamcummings6562 11 месяцев назад

I got a piece of heavy wall pipe , 8” , mounted it on two metal sawhorses. Works sweet for on long pieces of sheet metal.

@edricflook5506 11 месяцев назад

Love seeing Doug s green goblin sheet I have a blue one. You guys keep up the fine work and I'll keep watching!!! Really enjoying this project

@jerrymason6027 11 месяцев назад

It’s looking great chad,,fine job on the panel,,you an Doug got it goin on,,I sure do enjoy watching you guys,,hi Jolene an fina,,luv youse guys,👍👍😀

@FrankChevyGmc_from_BE 11 месяцев назад

This is a type of skill that should be taught more in schools, it's a dying trade. Fabulous job done guys & girl😉

@PaulOGuinn-bi9pd 11 месяцев назад

I love how Chad, is always considerate of others while he's workin'...

@dogit1840 11 месяцев назад

For what your working with. what you have to work with. I can't tell you how impressed I am at this point. that will definitely be a better car because you have it 💥💥

@7827ALAIN 11 месяцев назад

Hello to the whole Bad Chad team, I am a French fan, I follow your adventures with passion, I admire all the work done always in a good mood. I send you all my consideration and admiration for all the projects carried out and to come. Friendships. Alan

@jodyjohnson9978 11 месяцев назад

It's crazy to think all this knowledge you give out is FREE. I implement things I learned from Chad and the folks who show up and shoot the shit with you guys. More important I've become a better person implementing the level of respect I've seen Chad give absolutely everyone.

@brainlife 11 месяцев назад

Chad is like the "Mad Scientist" of Metal. Whoaaaaa....

@terrygrant4014 11 месяцев назад

He loves doing this stuff it’s like doing an autopsy and he is exceptionally good at it,impressive.👏🏻👏🏻👏🏻

@dogit1840 11 месяцев назад

It appears the welding primary he uses will melt when he welds and recoat all by itself for welds you can't reach later. That is some impressive tin knocking so far 💥💥

@1977jed 11 месяцев назад

Its looking great Chad! Im currently in the same situation with my Dads Two Door 61 NewYorker...Pass. side quarter is cut out, as is the trunk floor and tail pa. Next is welding in bracing, dropping the rear axle and springs to weld in rust free rear rails....Then I can rebuild from the trunk floor out.....Look forward to more videos! Huge mopar lover here! Also, our 1960 NewYorker two door will be here soon....

@michaelverinder8158 11 месяцев назад

NO CHAD, not everyone can do it. Don't sell your immense TALENT short. Since 1958 I have seen many talented sheet metal workers and Body men come and go. So Chad do not sell yourself short.

@johnbrausen9552 11 месяцев назад

This is an example of why body-men hate rust repair. Keeps going and going. Nice work Chad.

@greggmoorman5985 11 месяцев назад

Awesome step by step on the side panel Chad, Jolene fantastic camera work

@patrickcarpenter4857 11 месяцев назад

Very good job ,what an amazing experience you are a great builder thks for the vidios ,yes sir patrick

@kevinhamling1963 11 месяцев назад

G'day Queen Jolene and King Chad and apprentice Doug. It's slowly coming together. As always thanks for sharing the knowledge Chad. ✌️Peace from Melbourne Australia

@mdogg1604 11 месяцев назад

My jaw dropped when I first clicked on your channel and saw those amazing project vehicles. I love 50s' cars and from living in Iowa know all about Mr. Rust. Your '56 Plymouth is actually in 1964 Iowa condition. The rocker panels look amazingly solid, unless they are hiding Mr.R. I feel like I'm there in the shop with you guys because at 30:08 I found myself turning my eyes away from the arc. Looking forward to the next adventure! Matt ('49 Chevy)

@PaulOGuinn-bi9pd 11 месяцев назад

THANK YOU, OH, GREAT TEACHER.... YOU MAKE ME HAPPY....

@claudeperron8197 11 месяцев назад

Everything takes time but it's coming along ! Wandering about the paint scheme for this beauty and if it will be be up for sale! ja ! Good work all around and thanx for a great video Jolene!

@lonestarracingenginesgokar2202 11 месяцев назад

I love watching the work and ingenuity!! I have learned so many tricks and and ideas from you!!

@DANDY1 11 месяцев назад

Interesting! Chad is like K-R Ĝambler with these panels! You gotta know how to fold them! Of course that's as far as I can write out songs these days but I do have it stuck in my head now! Excellent camera work Jolene!

@fredhoman6101 11 месяцев назад

Great job done within the hour as always I would say, great filming again Jolene!! such a great team will get the job done

@patrickgilhooly8340 11 месяцев назад

Ms. Jolene please, please get the MAN to grind and treat the rust before covering it up. I am 77 plus years old and learned this 40 yrs. Ago. Thank you for caring for “the man”. We so look forward to your trip down under and the day you drive your 20 M$ Bugatti.

@markaubuchon2227 11 месяцев назад

He’s going to cut all of the panel out that has rust - not just cover it.

@bretthobbs9556 11 месяцев назад

Hello from Oklahoma, we made a quarter panel for a 53 belvedere, and used the English wheel for the accent lines. Awesome work hand forming it with little to no tools but the English wheel would have made short work of it, and gave you more material by stretching the metal in those areas, while allowing you to keep the shape of the panel. Love watching your videos and seeing the progress on all your projects.

@BillMac69 11 месяцев назад

Chad seems to me it might have been better to roll that groove on the rear of that panel with the English wheel just the flat wheel or if you have a ball

@edwardaharlow34 11 месяцев назад

It’s amazing how much he does in an hour

@markaubuchon2227 11 месяцев назад

It’s a weeks worth in my time…

@donlandenberg8126 11 месяцев назад

It was enough to almost make me feel sick. I could almost smell the rat turds burning. Looking good. Thanks for sharing with us.

@lloydfriend1060 11 месяцев назад

Jolene does a good job keeping up with Chad’s sudden changes in movements and thoughts. Go Jolene!

@kevinleukhardt9560 11 месяцев назад

I really appreciate Chad showing us how to "Old School" make a quarter panel and install it. I wonder how much cars would cost today if they were built like this 56' Plymouth Savoy. That car is built like an aircraft carrier. I'm looking forward to see how Bad Chad makes the body lines in the panel and welds it into place. Chad is a real Master Metal Craftsman. Thank you for showing us this Chad, Doug and Jolene. JOLENE ARE YOU WEARING EYE PROTECTION??!! Those sparks can get you from where you are standing young lady! 🙂

@wesleyestill7653 11 месяцев назад

Love your “can-do” attitude.

@WALES1942 11 месяцев назад

Well done Chad all going to plan and keep up the good work.

@hharvo 11 месяцев назад

Hey Doug, Keep your fingers away from the entering side of that roller! If you like your fingertips.

@Uswesi1527 11 месяцев назад

Perfect workmanship. Thanks

@howquick 11 месяцев назад

Awesome job guys. NOBODY works as fast as you guys 👍

@barriecollins6838 11 месяцев назад

Chad and jolene would it not be easier for you to do all the repairs before you put the quarter panel on so that way you haven't gotta struggle underneath the car .just my belly button as you say you have done an awesome job of the quarter panel it looks way better than before. Keep up the great work all of you 👍 👏

@CrustyRestorations 11 месяцев назад

Another masterpiece in the works 👍

@timothymerritt620 11 месяцев назад

Love the 56 Plymouth I had a 56 Plymouth Plaza 2 door sedan love the fins

@williamkowalczyksr6419 11 месяцев назад

Good to see major rust removal be cleaned and new skin going on.

@Hneely 11 месяцев назад

I’ve been missing plenty of episodes as of lately and when I do get to watch, the doodle bug is gone, Chad and Doug are cutting on another car, No fear, no hesitation, just get to cuttin. I don’t like missing episodes, and for sure don’t want to miss any with this project.👍

@user-lv8vp6ij2e 10 месяцев назад

I used to have a 56 4door but I love this 2door. Love the work you can drop it off in Ontario when you are done 😅

@wesleyestill7653 11 месяцев назад

Love your “can-do” attitude

@mikeross5820 11 месяцев назад

Looks Fantastic, No big surprises when opened it up.

@wesleypulkka7447 11 месяцев назад

Chad and Doug, very Impressive achievement in one hour!

@charlielemmons5525 11 месяцев назад

The new quarter panel looks great. I would hope Chad uses the stepper tool to make a better joint between the old and new parts. Doug is gaining skills as well. Queen Jolene is doing a fantastic job with the camera today.

@charlielemmons5525 11 месяцев назад

I also thought he was saving the paper pattern for the other side.