Rust repair to pass inspection (sill replacement) ✅

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How to simplify rust repair without spending thousands of dollars.... today we are repairing rusty sills on Tim's 2006 Chevy Sierra in real time and with basic tools. This will be a quick and easy fix to pass inspection. They will be undercoated AFTER the replacement panel has been welded/painted ✅
Rusty sill replacement to pass inspection (fast and cheap rust repair) ✅
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21 июн 2023

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Комментарии : 280

@jamesward5721 Год назад

These sort of repairs are my day to day - I've gone good at doing them through endless repetition. I no longer give them any thought. Pal came in today - I had the back axle off a big sprinter van where the mounts had all corroded away - I was rebuilding the mounts in order to re-fit the axle. No other place would even touch it. Sprinter will go out with that back axle solid as a rock. He was amazed that it was even possible - to me it was just another day at work. I see the same vibe here - just another job, no biggie - that only comes from long experience. People see it & think it is amazing - Chads going "Well this is a doddle... todays a Holiday Day!"

@joshgworks Год назад

Isn't it fun when your skills flow after daily practice. It becomes like second nature. Congrats on achieving that with this type of work, if only so I don't have to.

@carolynbatta9525 Год назад

Chaddy….you need to give Doug some Hiltz swag….no doubt in my mind he needs it….Steve

@richardcotter4506 Год назад

finally you went with 'store bought'. I mentioned that last truck rocker repair and got chastised for the even considering that. Actually addressed as negative comment on following video

@robclawson2931 Год назад

Rocker was hand bent on a brake

@richardcotter4506 Год назад

@@robclawson2931 i know that. The rocker is made by the guy that sold Chad that big body machine (?)

@movaughn20 Год назад

Great explanation. Can't believe no one has sponsored you with some cordless tools. It's a game changer. So many new tools out. Hardly ever plug in a sander, grinder, saw any more. Pretty reasonable if you shop around, in US at least.

@danielplummer6385 Год назад

Hi Chad, Jolene, Doug, and Fina, this was a very educational day on dealing with sill plates and rust. Some states in the US have inspections however, we do not here in Wisconsin and even the states that do I believe are just mechanical inspections. Nice job everybody as usual!

@brucewitcpalek5120 Год назад

I was thinking the exact same thing.

@charlielemmons5525 Год назад

Must be trying to decide the next step on the doodlebug. I would say figuring the engine to install as well as getting the metal to cover it with.

@brucehampton1545 3 месяца назад

Great job for no money. Lenghty video but necessary. Not a lot of unnecessary stuff we don't need to know. Good job sir.

@markaubuchon2227 Год назад

Chad, nice to see you helping out and that you’re not “too good” to just help with a rust repair on a relatives truck. Kind of like having Picasso paint your bathroom.

@Manifest4you Год назад

The most important time to wear a respirator not just a dusk mass is when you’re grinding rust

@kdiamond3623 4 месяца назад

I did some rockers on an 02 Cavalier that no body shop would touch. I just followed what I thought made sense. Remarkably the steps were almost identical to how you did it. I was pretty proud of how it turned out.

@cannabisticannabisticino2718 Год назад

A quick repair and it will be ready for inspection ✅ Great job guys 👍

@cattlerepairmancattlerepai9414 Год назад

Hats off to Chad for not only doing the work, but being a patient teacher and effortlessly changing gears and welcoming random visitors without huff, puff or attitude.

@60chevyjim Год назад

i just put home made rocker panels on my 57 chevy wagon and i painted the insides of everything before i welded them on. i also used a Lenco panel spot welder to weld them on. it makes it EZ but everything has to be clean for the welder to work.

@fredhoman6101 Год назад

Great job done very quick , great teamwork again of the three of you

@JimmyMakingitwork Год назад

I just did this on my 62 C10 Pick up, lots of fun taking something from rusty to clean!

@stevenbranch7362 Год назад

Chad the first few minutes of this video I saw a body mount for your 46 coupe.

@stevemartin9670 Год назад

The master at work! Thnx Chad and Jolene! I'm about to do my 2011 GMC and you answered every question I had. Your channel is by far the best! I'd say Chad was a hard ticket back in the day! With that said, I wouldn't want to get on the "BAD" side of Chad now lol.

@peterblake548 Год назад

Chad, you're a very generous man. The explanations and tips are mind blowing. I love watching you work in real time with zero BS. I fervently observe every move Thanks for the great job you are doing and the inspiration you visit on our young people Most others try to impress them with how impossible it is and all the expensive and unobtainable tools they need to do what you do with a zip wheel and a mig welder.

@MrJeffcoley1 9 месяцев назад

I really appreciate Chad’s explanation that these repairs are not a restoration but just “good enough” to pass inspection.I would like to see the final product.

@daver6564 Год назад

Great video. I have a Chevy S10 that has some rust starting to come through on the front of the rockers. Solid for now, but this will be needed in a few years.

@markaubuchon2227 Год назад

I spray all the internal nook and crannies with Fluid Film rust prevention. Seems to provide excellent protection for lower body panels, hood and trunk seams, etc. this truck really could have used it.

@clivejmellis1232 Год назад

Still waiting to see Joleene's Jaguar engine running !

@Aaronlewis8846 Год назад

Give it time it will happen. Not everything comes together overnight

@brucewitcpalek5120 Год назад

Bad, Chad’ world don’t revolve around you. It’s all about content that the majority wants to see and that’s a good business move.

@davidsimpkin1213 Год назад

Another great lesson on repairing sill plates and keeping the cost down!!!👍🇨🇦

@DogGone1953 Год назад

Time for a new project!

@garryroberts1210 8 месяцев назад

An old dog can learn new tricks,Chad's paper patterns work a treat! I watch every day from new Plymouth,new Zealand

@bobpadilla4077 Год назад

Chad in my experience welding on a car I always disconnect the battery ground side. As welding on the car the ground current travels through the whole car, there is a chance it might travel through the alternator or even worse the cpu { computer }. Good luck as always. Bob from Fresno, calif

@jamesmatheson5115 Год назад

Yep we always disconnect the battery dont want to be blowing wiring, batteries or on board computers, if he got a bad earth and fried the computer he is up for a lot of money, not sure how much over there as people trash vehicles after a few years, here they are expensive, even jump starting or charging batteries is a risk, Doug should know that being a mechanic and all.

@brucewitcpalek5120 Год назад

@@jamesmatheson5115 oh wow are you being critical against bad Chad?🤔🤔 that’s a first.🙄🙄 it’s just amazing me how jealous you are that bad Chad make millions and you don’t !! You must stay awake at night Thinking about bad Chad. 😝😝😝😝😝

@howquick Год назад

Not necessary with MIG. Exhaust shops ‘never’ disconnect the battery.

@jamesmatheson5115 Год назад

@@howquick Isnt most exhausts isolated with OEM fittings? Plus its a clean material, so guarantee a good ground and strike, just asking.

@jamesmatheson5115 Год назад

@@brucewitcpalek5120 yep, Im cranking all night, Im so happy Im in your head too. lolol

@jerrymason6027 Год назад

Hi chad, I enjoyed todays presentation quite a bit,,it’s something a lot of guys can use,I have done it here at hone myself,,hi to Jolene an Doug an Tim an fina too, luv you guys,,👍👍😀

@norm2264 Год назад

Better check out those running board mounts

@user-mo6fw5tw9w Год назад

that flange tool you got from harbor freight has a hole punch that i have used when overlapping the flange and weld through the holes-worked real nice for me.

@twohandsworking896 Год назад

im glad you made this video ,reason being,ineed to to do basically same thing to my truck-thanks

@tonywitmer1244 Год назад

Timmy is lucky to have you for his rust fixer upper GR8 camera work Jo 😍😍😍😍😍

@garybarry4446 Год назад

Excellent content for teaching how to do these jobs correctly every vehicle needs the sills eventually .

@timerickson8895 Год назад

@ChickenFarmer-ep2bp so what's so wrong about it?

@S.and.K-Works Год назад

As chad says, this just for inspection/mot if it lasts 5 years the rest of the truck will be dead. It’s not a restoration, it’s a repair

@bigdogcountrymusic7146 Год назад

Another AWESOME Video!

@harveychenier5860 Год назад

Great work

@hbryan6002 Год назад

Way to go guys. Still think you and Jolene are the best on u-tube. A real down east treasure. Cheers

@brucewitcpalek5120 Год назад

AMEN TO THAT !!😊

@brucewitcpalek5120 Год назад

Look what this man does in one hour !! Bad Chad, you are amazing and queen Jolene you’re the other half of the team !! I’ll bet you there’s a whole lot of people who are going to do this by themselves now or at least try. Thank you bad Chad and queen Jolene for sharing your knowledge. 👍🏽👏✌🏼😎🥇🥇🥇

@wilhelmjourdan3998 Год назад

Great Job. Cover the rusty inner sill with bare metal rocker 🤦‍♂

@johnkranz4004 Год назад

Nice job Chad and Doug and Jolene on Tim truck THATS WHAT I SAID ABOUT THE WHEEL THE OTHER DAY

@ate-updesigns9186 Год назад

Very good how too...especially since I got a 2008 chevy silverado..that needs sills...thanks..cya tomorrow guys

@mikeclendenin612 Год назад

Nicely done

@AndyH-13 Год назад

Great video. Hard to believe the rust and old sill was removed and new sill fitted in less than an hour while recording a video.

@glenfangboner1568 Год назад

Glad we don't have inspections in Michigan! With the salt being used heavy in the winter wouldn't be many vehicles on the road! My 10 year old truck rusted on the bed around the wheel wells and they wanted $6500 for repairing that and $775 for the rockers. Great job as usual!

@tonycall1309 Год назад

would like to see the whole job, enjoy what you all do thank you

@sprintcarsandguitars959 Год назад

if i was the truck owner,i would not have doug who is working alongside chad on the truck replace the old door handle. the truck is old,and he is helping on it,just the right thing. should of said don't worry about it,truck is old.

@justinlucero6652 Год назад

Awesome job 💯👏

@brycechessum4684 Год назад

I have this sill repair to do on my classic Hillman its had cover plates tacked over the holes so it gets thru the 6 monthly inspections but I want it done right so that will be me doing it, More stick out at the torch lowers the amperage for welding thin metal without blowing holes

@user-ws2cu1ji1m Год назад

Soooooo cooool! I watch every night!!! Your jeweler in Indianapolis!

@markplant2184 Год назад

Awesome, Thanks

@brucegerken1063 Год назад

Great video thank you very well done.

@jaygee6983 Год назад

i spent 2 days last year working on the rocker panels had bad rusr on the bottom but the sides under the plastic were amazin still but i got it done

@shanewright4528 Год назад

Doug is definately a keeper..top bloke. He needs more rope, he's clearly good at this stuff😎👍

@bobfurman862 Год назад

Good stuff in this video. Remember, Doug needs a pair of them nice Brunt boots....

@vwcoco Год назад

👍 nice job

@1944chevytruck Год назад

GOOD JOB!

@robinsonnuniez4920 8 месяцев назад

Nice job🤙🏽

@stephencarlson1160 Год назад

I see a z Bart undercoat plug in the rocker panel. when they sprayed inside the rockers the drain clogged the drain hole.. common problem ever vehicle. Great job guys doggele what channel those cheap gm handle. There worse today..

@jonathankeerie9129 Год назад

Another great video Chad, catch ya 2moro

@davidhiggins3600 Год назад

Im surprised you didn't wire wheel the rust off the inner sills and zinc prime before fitting the new sill. Just my opinion.

@Bucksbeaters902 Год назад

Gotta appreciate a good shop hand, someone who will keep things organized, and learn the tricks and eventually be able to know the next tool needed before it’s a thought! Good job tho, I call grinders Tasmanian devils haha

@brentmohlman32 Год назад

Hello are you guys beautiful day today rise and shine I see where you're putting the rocker panels on and no undercoating underneath but you could put some I believe it's like a rust converter they got it where it's clear it's almost like a reducer type material or should I say like water but it would help from a trusting anymore they got several different names I cannot think of it right off hand just thought I'd throw that out there

@tonykenny4304 Год назад

Use your ramp makes work a lot easier than on the ground

@colinmyers8841 Год назад

gday from sunny Queensland , top vid this one thank you u3 , cheers

@ashleydubbeld9236 Год назад

Chad you mentioned that you are repairing to pass inspection🤔we don’t have this kind of inspection in mi if at least half the car on our roads would not pass inspections are Canada vehicle laws sound really strict ! Now my question is when you build a custom car does it pass the same inspection when you and Jolene were Australia and some of people were talking about their cars what takes to have the hot rods & custom cars the things have to get them on road and them on the road great video once again 👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👨‍🏭awesome welding job 👏👏👏👏👏👏👏👏👏👏👏👏👏

@micky7061 Год назад

We don’t them issues in South Georgia it don’t snow here it’s just hot as hell

@gdbd6181 Год назад

great job Chad & Doug & we can't forget Jolene

@charlesmarshall3417 Год назад

Wow! sparks on the seat! LOL!

@jerrybailey5797 Год назад

Great camaraderie with you guys 😂.... makes for an entertaining video 👍

@nathanolson1992 Год назад

Enjoy watching your builds, but on the late model stuff, never do rockers (you call them sills) without doing the cab corners. The price is negligible. And , although I like your idea of using be excess rocker to patch over the bottom of the cab corners. It's not enough. If you don't think so, mark this day on the calendar and in 2 years look for rust boils just above the repair. I'd go with cab corners and cut them down so the weld seam is about 8 inches above where the rust hole is, or just below the belt line. Great content. Thank you.

@joeblast81 Год назад

Nice 👍

@waltmarks9720 Год назад

Nice job hello Doug and Jolene

@petetap4255 Год назад

Nice one again Guys, does Doug have a CB radio perchance? Wondering what his Handle could be......?? 😂😂😂😂. Unusual build, great little interlude. 👍👍

@fonhollohan2908 Год назад

Your should start your own channel Doug, of doing mechanical work or anything along those lines. I'd follow your channel no problem, I bet lots of others would as well.

@Bucksbeaters902 Год назад

Good help is hard to find, Doug learnt quick that the biggest issue is organization of tools. Makes a huge difference when tools can be used, abused and still organized

@jparish2469 Год назад

thanks thanks as always thanks

@gjemd459 Год назад

I think it's important to realize the Texaco doodlebug was not a road vehicle and never exceeded 35-40 MPH. It spent its life on an airport tarmac refueling planes.

@roypowell3450 Год назад

I hope this gets finished Tim 😉. Looking forward to it...

@brucewitcpalek5120 Год назад

Another jerk, but yet he tuned in to watch bad Chad

@roypowell3450 Год назад

@@brucewitcpalek5120 Yes and Bad Chad ask for comments and opinion! So there jerk!

@brucewitcpalek5120 Год назад

@@roypowell3450 yes, comments but not insults. There’s a big difference jerk

@brucecoleman6014 Год назад

Be nice to have it on lift

@gilbertboulanger8536 Год назад

Hi Chad and Jolene, Doug from Trois-Rivieres Quebec

@davehickey4936 Год назад

Are the dual front tires on the front of the Doodlebug going to hit the framing when you turn?

@paulvilleneuve9628 Год назад

They don’t care about rust in New York! I can’t believe how strict they are there! If I had my way I would outlaw salt and calcium chloride! And anything else they use that make vehicles rust. I have a 2000 F350 Ford pickup truck I don’t drive in the winter that doesn’t have a bit of rust anywhere on it! I’m an old retired disabled mechanic that can fix many things. But I’m no body man! Your videos inspire me to try and fix some rust spots on my cars. I tell others about your channel because it amazes me!

@zakksbullseye Год назад

good idea with the mirror

@user-kf8xu1pq1w Год назад

Hi Chad your Canadian inspection is not as strict as ours in the UK as you would have to fully weld that panel all the way around to pass a UK Ministry of Transport test cheers Vic

@grouponeescort4087 Год назад

Good to see the Bad Chad team t-shirt in action. When are you going to get one for Doug?

@jimmcallister3515 Год назад

2000 ‘s gmc I carry a set of door handles under the backseat they cost me $22.00 a set cold weather and grandkids are tough on them

@geraldlong5637 Год назад

good job on the truck

@LHW-kg9cp Год назад

using dually wheel on single wheel front spindles currently on frame will completely change steering geometry. Your stock steering geometry is designed for single wheel that centers on spindle / axle and bearings. Dually wheel move wheel / tire centerline out like 8-10" beyond where it's designed to be putting load centerline of wheel / tire same 8-10" out from where it is with stock single wheel rim it has now. I have a drawing of front axle ball joints showing wheel stud backing plate and how it is off-set out so dually rim tire is centered same place on front spindle as single rim tire on steering axles. Problem is I can't attach it here in RU-vid. :(

@johnbell2713 Год назад

Love Chad's t-shirt

@user-zc6zk4lf8f Год назад

ha there han whats ur take on using ospho to clean the rust i was long haul trucker for years but i did body work n used acid to clean rust [ospho[ sure save on all that grindin

@garryames2959 Год назад

What gage is the new metal? When you hammer it doesn’t look like you put much energy in to get the movement. Is that the trick in forming metal.

@CAROLDDISCOVER-FINDER2525 Год назад

Sill? Oh he's talkin about rocker panels. It's like calling the trunk the boot. I find it interesting that actually different names for the same part. I've always said he has worked a little bit farther across the ground. My knees hurt just watching.

@submissionoutdoors570 11 месяцев назад

Chad, I’m thinking about repairing a small half dollar sized rust hole in my truck bed by cutting the rust out and welding in a new piece. I’ve never done it before. What kind of welder should I be using?

@bondseye66 Год назад

Awesome video but man, help these people out for the future , I mean if you are gonna take the time to cut the old metal out, what about spending another few minutes with a wire wheel and get the loose crap out, and then spray in some simple rust convertor, not undercoat, it chemically stops the rusting process, a lil prevention while ya are there fella.. even a qwikie can plan for the future just cause ya ar e there.

@craigdoby4909 Год назад

Mint

@Elchupa_Nebrea 2 месяца назад

No inspections where I live, but for how much longer? 20min north has inspections. Many plp just register to a relative down here, then no inspection

@Isadore123L Год назад

Inspection/collision repair usually look to just be safe & last typical life of car. Longer than it was with 60's & 70's cars. Those @ +100k miles were often ready to crush and become Jap imports.

@mattcasoni Год назад

I would’ve sprayed a little rust converter but maybe that crap doesn’t work

@williambuhrer3524 Год назад

Good job, better than building a submarine or whatever.

@pauljochims2215 Год назад

Chad and Jolene are Cooler Than Dang It!

@colinmyers8841 Год назад

good job men ,, remember it is Nova Scotia ,, not hollywood , cheers

@johnmcmahon3436 Год назад

Canadian inspections will fail this rust wow . NJ providing no check engine light you’re good to go .

@TCW-hw6iw Год назад

How often do vehicles have to be inspected in Nova Scotia? I n Ontario they only have to be inspected when ownership changes. Commercial vehicles are annually.