Rusted out, rotted F-150 frame: repair, fix, 2004-2008, this one is pretty bad!

Подписаться 3,5 тыс.

Просмотров 87 тыс.

50% 1

This one is even worse: • Rusted F-150 frame, ho...
I've updated my process a little bit since the video. I'll include links to the rubberized undercoating I used but I have started using rust converter, the bed liner to top coat everything, then Fluid film inside the frame. Below are all the links:
(2 cans) VHT Rust Converter: amzn.to/40cyJMX
(3 cans) Dupli-Color truck bed liner: amzn.to/3o8XpZg
I used the Fluid Film to soak the inside of the frame after the repair to help prevent more corrosion.
(3 cans) Fluid Film: amzn.to/3ngp5uQ
I used the 3M rubberized undercoating to protect the frame on the outside in this video but have now switch to the above listed bed liner.
3M undercoating: amzn.to/3zdJCTM
Dorman part left side: amzn.to/3EXjJuE
Dorman part right side: amzn.to/3IRiu17
The Dorman parts are similar thickness to the Ford frame. After the repair, I'm certain it’s not as strong as a new frame, but it’s much stronger than before the repair. The best repair would be to replace the frame. That isn't always the best financial decision for everyone, or every truck, so this is an alternative.
0:00 intro
0:14 whats wrong?
0:41 part needed
0:55 holes in the frame
1:10 right side cap fittment
3:53 tank dropped
4:50 left side cap fittment
5:58 marking frame
6:16 cleaning up frame for welding
7:24 cleaning up caps for welding
7:46 positioning caps
8:02 clamping and tacking in caps
8:54 ready to be burned in!
9:12 and they're welded in!
11:23 ready for undercoat
11:36 undercoated
13:23 reassembly
13:55 it's done!
As an Amazon Associate, I earn from qualifying purchases. For your convenience, I try to post links to everything I use in the video description. That's part of how I cover the costs of this channel. I appreciate your support buy using these links!!

Наука

Опубликовано:

25 июн 2024

Ссылка:

Скачать:

Готовим ссылку...

Добавить в:

Мой плейлист

Посмотреть позже

Комментарии : 423

@TidalWaveDan 2 года назад

That guy bringing you that truck twice shows that he really has trust in you. He knows you can save that truck. The fact that you got the job done proves him right. That’s the biggest take away for me. Great work!

@bennieaust 2 года назад

Thanks Dan! And thanks for watching!

@sabrineborn5261 11 месяцев назад

Those work

@F0XSTANG88 9 месяцев назад

Mine is bad near the rear front leafspring shackles

@johndana1792 8 месяцев назад

Where are you located?

@yaba3684 5 месяцев назад

How much did you charge?

@crazyDIYguy Год назад

I just welded mine with steel from a 1940's Packard frame that has spent it's entire life in NYS winter's, my f350 is a 91, and was almost completely disintegrated. The frame from the ancient Packard truck looked nearly flawless after all those winters, on top of that had spent it's retirement as a farm trailer, then I found it in a field and drug it home. Blows my mind how fast the newer trucks just crumble, the old ones last an eternity, I'm considering replacing most all my frame with that ancient Packard steel.🤷 Thank you for the content 🙏

@bennieaust Год назад

That’s crazy! Thanks for watching and your welcome!

@hugossalinas7983 9 месяцев назад

I wonder if the bed can fly off while driving? Because mine is broken and still driving it

@paulgrimm 11 дней назад

That was better pre radioactive steel

@bonniedobkin6948 Год назад

Great job 👍🏻. We did the same basic thing to 2002 Jeep Wrangler sport ,took “a month of Sunday’s” but the results were worth it 4 years later still looks structurally sound !

@bennieaust Год назад

Thanks! I haven't repaired a wrangler but they are pretty common for frame rust as well. Glad to here your's is holding up well!

@dereks.6783 2 года назад

Thanks for taking the time to make this video. I was debating on buying those Dorman frame repair sleeves for my 2005 F-150 STX. You helped me tremendously in making the decision to get them and have them welded in. If your customer gets any future fixes done on that truck, please make videos. You did a great job on this video. Keep up the good work.

@bennieaust 2 года назад

Thanks! I appreciate the kind words!

@jimmygensler8715 2 года назад

Do more on the videos on frame repair, do to rust in other areas...

@jimmygensler8715 2 года назад

I have them same lime green sleeves...still have to put them on. I'm all set as far as welding goes, I'm going to do it, right behind the sleeve going towards the tail lights l have a broken bracket like maybe for balance of bed (don't really know much about auto's of any sort) well is there a replacement or should I just make it up as, l go...thanks...✌

@bennieaust 2 года назад

@@jimmygensler8715 I’m not sure if they make a replacement piece or not. Anytime they do it’s usually a big time saver over fabing up your own. Fabing up your own is always an option though. It can be as simple as several small pieces of plate put together to patch a bad area. I will definitely shoot more videos on frame repair as those projects come up.

@PhilBender612 Год назад

Yeah I agree. Thanks , I'm dealing with the same thing at the moment not nearly as bad rust though. Just a little on the driver's side mid section.

@burlmapleleafs 7 месяцев назад

Great job and video sir. I'm n the same boat with a 2008 f150. It's a money pit but she's all I have. Respect from Burlington Ontario Canada

@bennieaust 7 месяцев назад

Thanks for watching and commenting! Hope you win the battle and keep the 2008 on the road for many more miles!!

@filibertobarrera3839 Год назад

Looks 100 percent to me,amazing patience working with rot.

@bennieaust Год назад

It’s much better than when it arrived. Definitely not as good as a new frame, but a big improvement. Thanks for watching!

@daxinventor3542 Год назад

Excellent job so far. I think a metal fabricator can take a few more hours and patch up that weak spot that you showed us after you finished with the two long frames pieces. All in all, you made the truck a lot stronger than it was before you started on it. Good job bro.👌

@bennieaust Год назад

Thanks Dex!

@mikeruhberg2210 Год назад

I’m glad I found this video! My truck has a similar issue. There’s one nasty spot next to one spring hanger (farther back from the patch panels). The rest of the frame looks decent. Unfortunately my tank will need to come out. I’m just north of you in the cities. Too bad you aren’t closer. If I can’t find someone in town, I’ll hit ya up 👍🏻.

@bennieaust Год назад

Sounds good Mike! Best of luck with the project!

@ricardojano3716 Год назад

1st thing to do to fix this truck lift the body off , get a used rust free frame and st the body back down the old frame had to much rust through all over looked like Swiss cheese more than metal

@matty894 Год назад

I need to find this man because that looks clean as heck

@bennieaust Год назад

Thanks Matty!

@dennysmith2661 11 месяцев назад

How about everyone on here saying it's a shadetree job get your asses on here and show us how it's done...This gentleman took his time to film a segment for a temporary to intermediate fix per the customer...Go finish it if you don't like it...Thanks for the video sir and ignore the bitter jockstraps!!!

@bennieaust 11 месяцев назад

Thanks Denny! It doesn’t bother me much. It’s easy to say someone is doing it wrong, or making the wrong decision when you aren’t faced with the financial burden of a major repair job. If you don’t like it, do it whenever way you want. Doesn’t bother me one bit. Thanks for watching Denny!!

@k9feces 8 месяцев назад

I religiously washed the undercarriage of my 2005, I kept it until 2019 and the frame was mint. I now have a 2016 and discovered fluid film and also lightly wash the undercarriage whenever possible during the winter.

@bennieaust 8 месяцев назад

That’s great to hear. It means there’s hope!!

@davidmckinney6577 Год назад

I've got a 04 ford f150 like that I'm lucky my frame is perfect but I keep it washed good and painted. You did a awesome job buddy

@bennieaust Год назад

Thanks! Glad you have a good one. Sounds like you are the reason you have a good one!!

@Anthony-kn8cn Год назад

I've got an 04 in great shape except for cam phasers making noises but the frame is in great shape.

@bennieaust Год назад

@@Anthony-kn8cn if the frame doesn’t get you those cam phasers will! Glad to hear you have a solid frame!!

@Anthony-kn8cn Год назад

@@bennieaust yes sir that and the roller followers are what definitely goes wrong with the 04 to 08 model's

@beezertwelvewashingbeard8703 2 года назад

I *wouldn't* move the exhaust. At this point it's what's holding the truck together.

@TomsLife9 2 года назад

aw man! about half as bad as my 2004 colorado. I wish Dorman made the repair kits for my frame. I've been using 3/16" x 2" angle steel to bound the bottom part of the frame in the same manner as this kit. it's going well overall. that lift is cheating! it's tough weling and griding laying on your back. hats off to industrial welders who do that for a living

@bennieaust 2 года назад

The lift is cheating :) keep up the good work. The Dorman parts make it much easier but good for you for roughing it out and getting it done anyways!!

@ryanr7026 2 года назад

Great job thanks a bunch!

@MJ-iy4fb Год назад

Looks like a decent repair job considering the severity of the situation. Too bad customer did not want the remaining holes repaired.

@bennieaust Год назад

Yeah, it’s a tough call to make. Hopefully it’s the right call for him.

@no1but24 Год назад

My 05 F-150 was like that to, I thought about doing this but I had the 5.4 3V, the motor went before I could fix the frame so I got rid of it for a 2020 F-150, think I’m going to send it out and have the Frame coated soon.

@bennieaust Год назад

Hopefully the new ones won’t have this issue but that’s a great plan to help avoid it.

@jeremiahmccutcheon3234 Год назад

Most important part didn’t get fixed the frame above the rear ended where the spring hangers are. Also it’s better to unbolt the spring hangers and plater underneath instead of sitting out around them. The thing is if you don’t bolt thru the new metal it makes the old rusty stuff even weaker because the plates frame is rigid and stiff them the thi factory frame is super week where the two meet is going to be weekest point. But you did a good job and did what the customer asked. Good job buddy

@bennieaust Год назад

Thanks Cereus and thanks for the advice!

@carlcarlandcarl 6 месяцев назад

the rubber undercoating locks moisture in and rusts the vehicle faster

@edthegreat6793 2 года назад

Looks good to me. Great video

@bennieaust 2 года назад

Thanks Ed!

@krz9487 Год назад

I recently bought an F150 and the frame is similar. I came to RU-vid for research purposes . I found these frame rail repair kit. The truck is worth saving . So it looks like I’ll be finding out first hand . I hope all goes well…

@bennieaust Год назад

Best of luck with the repair!

@mickeyshooter5298 8 месяцев назад

Any ideas on the total cost ?

@krz9487 8 месяцев назад

I’d say the parts will be around $500.00 Dorman part # RNB-999-997. Luckily my father owns a garage (business) we have a lift as well as welders etc. so I’ll save as far as labor. Im not sure what a place would/should charge for something like that.

@usatrooper77 Год назад

Thanks for vid. I think the dealer is doin this to my f150 after the turn signal cable rubbing the rusty frame rail. It was doin some crazy stuff after unhooking a trailer I towed-turn signal canceled out the cruise control? LoL. We thought it was the trailer light connector, but it wasn't apparently.

@bennieaust Год назад

You're welcome! Thanks for watching!

@jaxj3626 Год назад

I would have kept going on the other rust outs. You were so close to having it all done.

@bennieaust Год назад

Very true. At the end of the day the customer is my boss.

@jaxj3626 Год назад

I'd would say what you did was a great job.

@bennieaust Год назад

@@jaxj3626 thanks !

@WilliamVG 9 месяцев назад

Wonder how much longer the frame would have lasted if the previous owners oil sprayed. Losing battle with rust?

@bennieaust 9 месяцев назад

I’m sure it would have held up much longer, but you’re correct, it’s a loosing battle with rust. :(

@robertgraham1821 2 года назад

One thing I would do Is Def Finish that up on those Weak Spots of the frame were the wholes are for sure…But One step at a Time…But it’s for Safety and Durability and Strength…I got my Truck For my First Work Truck….want to make it as strong and reliable as I can…Get another 200,000 miles out of it …..

@carsntrucks782 Год назад

Very good job

@bennieaust Год назад

Thanks!

@nordland2235 8 месяцев назад

Good job.👍

@bennieaust 8 месяцев назад

Thanks for watching!

@JeffParent Год назад

I have used hydraulic oil for years , I don't like the coating of anything were water can get trapped oil will find every little nook , yes you have to do it every year but it works

@edthegreat6793 2 года назад

Great video

@bennieaust 2 года назад

Thanks for watching Ed!

@Rhodeislander 2 года назад

Nice job.

@bennieaust 2 года назад

Thanks Bud! And thanks for watching!

@garymallard4699 2 года назад

I subscribed because your nice enough to Reply...take care..and i'll watch more video's from you as i can....

@roberthalela5199 6 месяцев назад

I love your video, it really helped understand what wron with my 08 Ford 150 Lariat rusted froame rails exactly like what you did to fix thatguys truck. I just am having a lot of problems finding someone around Seattle that can do what you do. Any suggestions? Thanks Robert from Bothell Wa

@bennieaust 6 месяцев назад

Hey Robert, glad it was helpful!! Unfortunately I hear from a lot of people that are in the same situation. It's hard to find shops that will make this kind of repair. I think part of it is because it's somewhat of a bandaid fix. Although it's much better than when it arrived, it's still not as good as replacing the frame, and the rust will get the best of it eventually. The people this repair is good for are those who do not haul heavy loads, or tow big trailers and pretty much just use the trucks as people haulers. It's a good way to get several more years out of a truck that should otherwise go to the salvage yard, for a cost that's reasonable, in comparison to frame replacement.

@Skanzool 2 месяца назад

Great job! I would definitely cover those holes at the end of the rails otherwise it sort of defeats the purpose.

@bennieaust 2 месяца назад

I think no matter how it’s done it extends the life of the truck but not forever. It will still be an issue at some point. :(

@mick5740 День назад

That is awesome. Subscribed

@bennieaust 22 часа назад

Thanks!!

@lesleycline2733 Год назад

What do you unhook before welding the frame. Battery ground, will welding affect the ECM or is there a ground to disconnect?

@bennieaust Год назад

Hey Lesley, You can either disconnect the negative battery cable, or use a device like this: www.amazon.com/Dent-Fix-DF-601-Surge-Protector/dp/B002XMS0KU/ref=asc_df_B002XMS0KU/?tag=hyprod-20&linkCode=df0&hvadid=309750549985&hvpos=&hvnetw=g&hvrand=6979250700272117712&hvpone=&hvptwo=&hvqmt=&hvdev=m&hvdvcmdl=&hvlocint=&hvlocphy=9019869&hvtargid=pla-760191242152&psc=1

@TobyMcAllister-pc5vi 8 месяцев назад

Hello, I am impressed at your work in repairing the frame on that truck. I have the same issue with my 05 f150 I have 81000 miles on my truck and I kept it well maintained. The body and interior are awesome I just didn't realize that the frame and when I saw your video and went to check my truck frame it was in the same condition. I just wanted to now what was the fee you charged on the repair and was the parts you used included in the repair. also what type of garages or auto repair shops do you think would do this kind of work. Thank you , any info would be greatly appreciated.

@bennieaust 8 месяцев назад

I'll send you an email.

@PM-ij2dx Год назад

How much time does this install take? Would like to get an idea of the costs to install the Dorman frame repair sleeves. Thanks.

@bennieaust Год назад

It can vary greatly depending on exactly how bad the truck is, and what shop you take it to. The best thing to do is just contact local shops and see if they can give you a quote.

@Trek2539 11 месяцев назад

I had a 2000 Chevy Silverado with a rusty frame and it collapsed in front of the rear wheels at 296k. Ravaged it for parts that could swap onto my 2004 and sold the rest for cheap.

@bennieaust 11 месяцев назад

I've had to make a few repairs on the older chevy's as well. The salt they use on the roads really kills these things. :(

@paulgrimm 11 дней назад

They should offer a powder coat frame option from the factory.Im amazed that truck didn’t break in half

@bennieaust 11 дней назад

They definitely should have done something different! This one is bad but it wasn’t flexing when you jump on the bumper. I’ve seen much worse since then. :(

@ianminard4887 2 года назад

What kind of shop would you recommend for this kind of work? I am having trouble finding a shop to do it

@bennieaust 2 года назад

I would check with a body shop, but I wouldn't be surprised if a lot of them wouldn't want to get in to a repair like this. Best of luck with your search!

@slimsqde7397 Год назад

i wouldve liked to see the original frame rust treated, at least a rust stopping paint, but overall that's a solid repair, didn't even know they made sleeves like this

@bennieaust Год назад

The goal is that the Fluid Film will help prevent further corrosion on the existing and new metal. I don’t believe that’s entirely possible though. These sleeve Dorman makes really makes it a much easier job. Anything beyond this and you should definitely consider frame replacement IMHO. Thanks for watching!

@slimsqde7397 Год назад

@@bennieaust oh ok i didnt know that, hopefully itll last the rest of the trucks life and yw keep up the great content

@slimsqde7397 Год назад

@@bennieaust ironic i left this comment because I am actually doing this same repair on the same truck haha. didn't even know it at the time

@bennieaust Год назад

@@slimsqde7397 I’m not surprised, these trucks are notorious for it. :( I’ve got links in the description for the Dorman parts and the other supplies I used.

@slimsqde7397 Год назад

@@bennieaust yea ive seen that since looking into it. luckily this truck is only rusted on the driver side frame rail and everything else is basically rust free. also i found the links, much apreciated!

@patmiller2415 2 года назад

How much does it cost for this job? What do you recommend to use to remove the corrosion rust (crimped cup, twist wire cup, twist wire wheel, etc.)? How many do I need to remove the rust on the 2000 Toyota Tundra frame (so I can order the right quantity online)? I know it depends on many factors, just give me a rough estimate? Thanks.

@bennieaust 2 года назад

I had about 18 hours in to this one. Plus the relatively low cost of the Dorman parts and the Fluid Film and undercoating. Cost really depends on the local shop you choose. I've sure it varies greatly. I used a flap disc (one was all I needed) to clean off the areas I needed to weld on. A hammer is actually my choice to knock all the big stuff off that's no longer doing anything. The way I approached this job was not to remove all rust and try to seal, but rather soak it with fluid film to stop it from spreading. I don't think it would be possible to truly remove all rust and get it sealed and permanently stopped.

@robertgraham1821 2 года назад

Oh And Mine I Thought and was told Was the worst they’ve ever Seen…This one is Def Worse than mine but not by Much and the end result When you finish Was Amzing looked Factory Almost….I have to Pressure wash and Clean the whole Undercarriage Up and Grind and seal…Then I’m gonna put mine on with Cold Weld And Adhesive Then Wrap it with Special Wrap to Cure…Dont know how to Weld Yet…Can do Later On….And Your weren’t So Bad Lol…Not for looks Down there anyway…This is For Strength But Your finished Product Very Impressive..!!!!

@dennismoberg3086 Год назад

Do you have the part #s for a 2005 f150 crew cab 4x4? Or do you just cut down those ? TIA.

@bennieaust Год назад

The only parts numbers I have are the ones in the description that were for this particular truck.

@jonathandelgado3739 11 месяцев назад

I live in in Minnesota and I got a Toyota sequioa 2003 with some rust. There are few areas that concern me. Could I send you a pictures of the areas and could you please Quote me a price? Thank you

@TheShillPrince 7 месяцев назад

Those slipons are a waste of money. They cost $500 and a sheet of 1/8" plate costs $160. I prefer to make my own plates. But you did a great job and it looks great

@bennieaust 7 месяцев назад

Thanks! If you are ok with the extra time and then you can definitely save some money making g your own. Personally I feel like they are expensive, but worth the money because of the time savings.

@HuntsBaby 2 месяца назад

Do you know if they make rail replacements for the crew cab 6.5ft bed? I'm having a hard time finding them. Thank you!

@bennieaust 2 месяца назад

I’m not sure about what different applications they make these for. Might be best to contact Dorman to get the best answer.

@HuntsBaby 2 месяца назад

Thank you@@bennieaust

@chrissutton2600 4 месяца назад

Trying to find a local person in Iowa to do this exact repair to my 2008 Super Crew long bed. Seems the long bed (65') repair kits seem to not common. SB kit the same?

@bennieaust 4 месяца назад

I'm not sure if they are the same or not. You may want to contact Dorman with fitment questions. I'd imagine they could answer any questions you have.

@worshipwhilewewait 6 месяцев назад

0:57 .....haven't had my jaw drop like that since My wife said "TWINS!

@bennieaust 6 месяцев назад

I don’t know anything about twins, but this frame is ridiculously!! :)

@xushenxin Год назад

where did you get the green reinforcement parts?

@bennieaust Год назад

There's a link and part numbers in the description.

@peterl2017 Год назад

Nice work, but considering the extent of the rust on this frame, I think it should have just been scrapped. Had the repair pieces covers the only rust, fine, but there is so much more.

@bennieaust Год назад

I don’t disagree with that. I took it as far as he wanted me to but there is no doubt it’s not as good as a new frame. It’s also a lot better than when it arrived. That 5.4 will die before the frame folds I half?? :) Thanks for watching!

@peterl2017 Год назад

@@bennieaust Yes, I agree. Tough times, crappy frames. I have a customers 06 Ford here now with problems, too me these boxed frames suck. We didn’t see as much issues when they were open. Thanks for the video, shows a good solution for some situations.

@jefferytaylor6477 11 месяцев назад

I need this done to my truck

@bennieaust 11 месяцев назад

Sorry to hear that. :(

@edwardreilly1400 8 месяцев назад

I'd like to know what you charged him for the work. It looks great!

@bennieaust 8 месяцев назад

Thanks!! I think he was in it about $1500 parts and labor.

@garrettfriend4772 5 месяцев назад

So the customer fix the big shit . But don't want to go the extra mile to fix the rest image that seen that many times in my life.....!

@bennieaust 5 месяцев назад

Glad I’m not the only one who gets that!

@rongordick1716 10 месяцев назад

Thank you for showing this..I have the same problem with my for 2008. f150...so I have a few questions..the model numbers that you are showing..is that for a 2005 through 2008..or are there different model numbers for a 2008?...also..can this be spot welded?..when you go to dorman website, its very confusing.

@bennieaust 10 месяцев назад

I believe it’s exactly the same through 2008. It would be best to verify that on rockauto or Amazon before ordering though. I would not recommend spot welding it. I would recommend welding it all the way around like I did. There will definitely be areas that are in worse shape than others and if you weld it solid the good areas will offset the bad… hopefully.

@JohnDoe-qz1ql Месяц назад

04-08 F 150's use the same frame.

@AhPhoey 5 месяцев назад

What does that complete job run price wise? Curious on if its worth it for me to have the same procedure done.

@bennieaust 5 месяцев назад

Around $1500 but each one is unique and price can vary greatly depending on how bad it is.

@dseelman1984 Год назад

I have a 2002 Suburban 2500. Frame looks like that one but everything else is in great shape. Debating whether it's worth fixing like this.

@bennieaust Год назад

It’s always a tough call. One of the big variables is what’s out there for used vehicles. If you come across a good deal on something else than it can sway you decision. Rust is a losing battle. Even after a repair like this there is still more rust on other parts of the frame. It buys it a few more years but the rust will win in the end anyways. :(

@jonredd650 Год назад

Live to die another day! Great job

@bennieaust Год назад

Thanks!

@alb12345672 2 года назад

I am not sure this would pass NYS inspection. It still is compromised by the suspension attachment point. Maybe with some more work. May be ready for the junkyard here :lol:

@bennieaust 2 года назад

No doubt, this thing was BAD and still needs for work out in to it.

@lar4305 Год назад

totally agree with you.

@patrickcook2069 7 месяцев назад

I have a Ford F150 that is worse than the one in the video. There should be a class action suit regarding the frame. I wonder if the metal can be analyzed to tell why it failed?

@bennieaust 7 месяцев назад

IMHO it’s a design flaw. The fully boxed frame traps dirt and moisture inside and, like any steel, it will just rust away. If they had done something to prevent the rust better it may have helped, but they didn’t do enough. Other trucks also have a boxed frame and don’t have this issue. Although Toyota also has this issue.

@maxhoefoe3462 8 месяцев назад

how much would something like this cost? I have a smaller hole and a bit of a line near the gas tank in my 2010 chevy. also i noticed the two holes, how long do you think a truck could last with that strickly the frame? 1 year? 3? 5? 10?

@bennieaust 8 месяцев назад

This customer paid around $1500 for the repair. They are all a little different.

@maxhoefoe3462 8 месяцев назад

thanks so much for the quick response appriciate it. @@bennieaust

@ashleybernard1055 Год назад

do you think tacking it all around would be good? and can it pass inspection?

@bennieaust Год назад

Only Tacking? At that point I'd just put in a little more time and fully weld it. We don't have inspections here, so I don't know. Way more likely to pass after the repair then before!

@ashleybernard1055 Год назад

@@bennieaust thanks for the reply. Yeah true, do you think I will have enough mig feed with 2lbs for just one side? I got 0.8mm

@bennieaust Год назад

@@ashleybernard1055 it will be close!

@TrueVineCOGIC 4 месяца назад

Where are you located I'm in Ypsilanti Michigan nice work

@bennieaust 4 месяца назад

Thanks! I'm in Belle Plaine, MN.

@jairusmclat8954 9 месяцев назад

Would it work to drill holes and bolt it onto the frame?

@bennieaust 9 месяцев назад

It would help a little, but I think it would be a far second to welding it.

@user-xh7kl1je9c 3 месяца назад

How long did this repair take you. ?

@bennieaust 3 месяца назад

It takes a few days with dry time of the products I used and everything.

@KollynJ 3 месяца назад

Do you know how this held up? It must’ve snapped eventually? They say vertical welds weakens the structural integrity the most bc of how it weakens the metal at its most demanding angle. What size rod did you use?

@bennieaust 3 месяца назад

I have fairly low expectations for this truck, but not nearly as low as yours. Lol, it has not snapped, it’s doing fine. I used a MIG welder with .035” wire.

@KollynJ 3 месяца назад

@@bennieaust haha just wondering if I can still use it for a tow vehicle under

@bennieaust 3 месяца назад

@@KollynJwhen people asking about making the repair I recommend to them that if they don’t plan on hauling heavy load and towing heavy trailers they will be fine. If it’s basically a people hauler then your truck is a good candidate. I’m maybe being a bit conservative, but I don’t want anyone taking any chances.

@icyhotmike Год назад

Hope my GMT800 frame doesn't look like this when I drop the tank. Ever done a 99-06 GM frame repair?

@bennieaust Год назад

I haven’t witnessed the same issues on the GMT800. I have repaired rear shock mounts and the rear crossmember they mount on. Lots and lots of rotted out brake lines on those things though. Did I say lots?

@robertgraham1821 2 года назад

Hey What’s Up Bennie…I’m Otto..From Brooklyn ,N.Y. Proud owner of a Rusty …2004 F150 STX 4x4 4.6 V8 with with only 100,000 original miles….But it hast way more Rust than I thought but Fixable as you Just Displayed in a Very Descriptive Clear and Doable way….Great Job…And Great Kit…I’m ordering them Right Now….Theres A lot of these Trucks in The Rust Belt Very Bad from the Salt and Chemicals…But Most can be saved…There’s A lot of Money to be saved and Made Here$$$….A Business in itself On an Open Market Much in Demand o a Budget…I’m gonna Try Myself yo tap in to it as Well …I’m a Chef by trade But Love Cars, Trucks And Motorcycles that need Help and takin to the next Level…It’s good to know there is Someone else Like you out there…There are a handful…Hopefully we can all learn from One another…Inspirational And I’m not Blowin Smoke…Lol….God bless and Keep the Vids Coming…Thank you Brother!!! VERY HELPFUL!!!!!🙏😎👊

@bennieaust 2 года назад

Thanks for the kind words! It's a fairly big job but thanks to the Dorman parts it mostly takes time and not fancy tools. Of course, a lift makes it a lot easier. Best of luck with your project!

@ces4r123456789 2 года назад

Hello Robert do you know a place in NYC or close who can fix my rusted F 150 frame thanks

@artieaddeo2731 Год назад

@@ces4r123456789 Place in deer park long island ,just had my tacoma done and my buddy got his 4 runner done also.

@joeylentini2357 2 месяца назад

Hey man how much did this roughly cost your customer? Getting many various quotes from shops for same issue same truck same year

@bennieaust 2 месяца назад

Roughly $1500.

@benboylan7533 2 месяца назад

I've done this repair, but I didn't use frame caps, I replaced the rear half of frame.

@bennieaust 2 месяца назад

That would be be a job but a very solid repair! Well done!!

@robtills3667 3 месяца назад

Hello I just purvhased these from your link for my Ford truck. I went to an alignment shop for a estimate to do what you did. They quoted about $2000 for the labor. Is that a fair price ? Thanks

@bennieaust 3 месяца назад

$2000 seems like a fair price. A lot of people are having a hard time finding a shop that will install them. If you found a shop that will do it for $2000 I’d jump on it!

@smithlonny8924 2 года назад

You should have cut some of that rust out. I know on Jeep Wrangler when you use these same repair rails, they tell you to cut the bottom half of the frame out so you don't have all that rust laying in there to start working on the new parts. I have to do this repair to my 05 F150 and my 99 Wrangler soon and I definitely plan to cut that crap out first.

@bennieaust 2 года назад

Certainly not a bad idea. I didn't want to remove any remaining structure. I really soaked the inside of the frame with fluid film to help with future rusting.

@atozbikes Год назад

Removing rust is not removing structure. It is removing rust. Adds significantly to the price but also improves longevity, if the customer is planning to keep the truck. I personally do not offer frame repair with rust removal but, I recommend ding another shop for that

@VdubSmallGarage 2 года назад

whould you put that on a post lift now? or even use it to tow with after that repair?

@bennieaust 2 года назад

There were still other questionable areas on the frame so I would be leery of lifting with a 2 post lift on this truck. I would be less worried about towing, but wouldn't try to tow anywhere near max capacity. Every truck would have to be evaluated individually on these things. The Dorman parts worked great and it's much better than when it came over but nowhere near as good as it was when new.

@briizcustoms9543 Год назад

@@bennieaust what’s the purpose of these repairs if you can not use the truck ?

@bennieaust Год назад

@@briizcustoms9543 every truck has to be individually evaluated. In the extremely bad cases, this repair is the difference between sending the truck to the junk yard, or being able to continue to use it as transportation. On the better cases, when it saved before it’s to bad, the truck can absolutely be used as the truck it’s supposed to be.

@samuelgabriel9652 2 года назад

where is your shop located,? fingers crossed its close

@bennieaust 2 года назад

In the near Minneapolis, MN. Where are you located?

@johnhammond2390 2 года назад

Where did get those form bc I just bought a f150 looks just like this on the video and the frame has couple of holes in and I want bye these what you used to fix it

@johnhammond2390 2 года назад

You said something about rockauto can you send me the link where to get these form

@bennieaust 2 года назад

There’s a link and part numbers in the description.

@johnhammond2390 2 года назад

Thanks I found

@johnhammond2390 2 года назад

I just got on there and looked they said they are out of stock and didn't know when they have any where else can I get them at

@TheCalebhill 2 года назад

Where you located I’d love to get this same job done on my truck I’m from northeast Ohio if your close let me know. Thanks.

@bennieaust 2 года назад

I’m located in the Minneapolis, MN area.

@Kartracer95 9 месяцев назад

I've got a large hole broken in my 2005 f150 frame near the leaf spring mount. These caps don't seem to go back that far

@bennieaust 9 месяцев назад

That’s also a common spot. Unfortunately these caps don’t address that spot. You’ll have to fab up some pieces of plating for your issue.

@Kartracer95 9 месяцев назад

@bennieaust I've got some 1/8 plate steel I'll make work

@bennieaust 9 месяцев назад

@@Kartracer95that should work great.

@blaikegibson1146 2 месяца назад

typically how much is a job like this if you don't mind me asking I'm looking at a truck perfect condition literally no rust anywear or wear looking anywhere but frame

@bennieaust 2 месяца назад

If it needs this repair run!!! Do not buy it.

@KollynJ 3 месяца назад

What size welding rod

@bennieaust 3 месяца назад

I used a MIG welder. .035 solid core wire.

@noahmeyer2742 2 месяца назад

I have 04 f 150 how much do you think it would coast for it

@bennieaust 2 месяца назад

It can vary greatly shop to shop and region to region. You really have to check around locally.

@frankleonard6570 2 года назад

thats a good repair but where the "new frame" meets the new there is a real weak spot there im sure one could beef it up a bit its worth it as its a pretty nice truck otherwise

@bennieaust 2 года назад

I totally agree. The Dorman parts are a great starting point, and in many cases will probably be all you need. In some cases, like this truck, adding more plate in the remaining weak spots would be needed.

@ProleDaddy 2 года назад

Sweet. New corrosion troughs. Is this really that much of a common problem on this model design that Dorman makes such a product? That's crazy and also that's scary af.

@bennieaust 2 года назад

I think the fact that Dorman makes the parts is all you need to know. I've seen MANY rusted out frames but this one is the worst and also the only one I've repaired. They do have drain holes in the bottom.

@zell863 2 года назад

Rusted ford boxed frame very well known problem.

@hootinouts Год назад

What a disgrace that the OEM did just a crappy engineering job on this truck frame in the first place. I will never buy another American made vehicle. I have a Saturn Vue that I have in my garage that I have to repair the rusted frame on. I had to surgically remove all this rusted out part of the frame and fabricate members that I will be welding back in place of the OE crap design. I am a designer by profession and fully understand welding and weld myself so I know that I will succeed.

@georgewoolinghamii488 Год назад

What was the approximate labor time and cost for this? I hear of ALOT of these F150 trucks having this issue. Is it bad engineering or what? Don't they use preservation coatings from the factory during production. Makes no sense as to why the frames rot so easily while mostly everything else looks decent.

@bennieaust Год назад

Every shop will be different and every truck will be slightly different. This guy spent about $1500 parts and labor on this job. It’s not as good as a new frame, but much better than when it arrived. I think it is an engineering mistake. This should not be happening to so many of these. They should have been able to engineer it for better longevity.

@chrisforker7487 Год назад

That thing should go to the crusher! I’m surprised he didn’t try to get a new frame.

@bennieaust Год назад

Not everyone has the cash to just crush their current truck and go buy another, or to put a new frame under it. That’s why people are fixing these. Definitely not as good as a new frame or new truck. Definitely better than just continuing to drive it.

@EpicGamer-ny1fu 18 дней назад

Can you explain how this is a good long term solution when it doesnt fix the rest of the rusted chassis?

@bennieaust 18 дней назад

No! Anybody that tells you this is a good long term solution is lying to you. Don’t listen to them! This is a bandaid fix to an otherwise good truck that will not be doing any major work like towing or hauling heavy loads.

@sabrineborn5261 11 месяцев назад

I need my done it as bad as that

@bennieaust 11 месяцев назад

@hugossalinas7983 9 месяцев назад

I wonder if the bed can fly off while driving?

@bennieaust 9 месяцев назад

It’s the lower part of the frame that rust out. All the body mounts that hold the box on are in excellent condition.

@ChuckSpencer-hr9eh 12 дней назад

How much do you charge for that job? Mine is similar

@bennieaust 12 дней назад

This customer paid around $1500.

@bendino9016 2 года назад

3mm thickness on those repair covers. idk if thats good enough or not...

@bennieaust 2 года назад

Time will tell. It looks to be similar thickness to the factory frame. The one thing there’s no question about is that it’s much stronger than before the repair.

@HealthSupercharger 10 месяцев назад

How many hours did this taie total. My guess minimum 10 hours of work x 150/hr looks like $1500 plus parts. 2k job

@bennieaust 10 месяцев назад

That about right. Every one is a little different but that’s an accurate estimate.

@jacquelinevallejos3520 Год назад

Hello How much is an average cost of repair?

@bennieaust Год назад

It varies a bit $1500-$2000

@ces4r123456789 2 года назад

Where are you located I'm interested on fixing the rust of my truck like how much do I have to spend to get the job done thanks

@bennieaust 2 года назад

In Minnesota. Where are you located?

@ces4r123456789 2 года назад

Whow I'm all the way in NYC wish you where somewhere close ,thanks ,

@ces4r123456789 2 года назад

Good work you did in that F150

@bennieaust 2 года назад

@@ces4r123456789 yeah, to bad I’m not closer. Thanks for checking out the video!

@eitremoutdoors8914 2 года назад

@@bennieaust is there a way to me to reach out to you? I'm just across the WI boarder..would be curious to talk more about you working on my frame if you'd be interested?

@aguilayserpiente Год назад

The corrosive elements frighteningly quickly ate the chassis on a newer truck. Frightening.

@bennieaust Год назад

Yes, it is a bit frightening. Especially since you might not notice it if you never look under the truck or know what to look for.

@aguilayserpiente Год назад

@@bennieaust How does one prevent that corrosion, possibly caused by road salt?

@bennieaust Год назад

@@aguilayserpiente there are a lot of products available but one of my favorites is Fluid Film. If you apply a product like that on a regular basis that will greatly help.

@benchman1351 Год назад

Bennie - one thing I learned is that undercoating is pure shit. Go back and further the repair and deal with the nightmare of scraping that off. You are miles ahead of the game just getting some paint on it, then any future work will be tolerable, maybe.

@bennieaust Год назад

Thanks for the advice!

@johnF56 Год назад

What would be the labor cost on a job like that?

@bennieaust Год назад

Shops are all a little different and each truck is also a little different in how bad and how much labor is required. I would expect a minimum of $1500-$2000.

@lekolyoutube3893 Год назад

Where are you located at, I have 1 like this

@bennieaust Год назад

Near Minneapolis, MN

@charredskeleton 4 месяца назад

Should see one where the frame broke with from rust SO much worse.

@bennieaust 4 месяца назад

I’ve got a link in the description to another one I worked on that was much worse. :(

@bryanrocker5033 2 года назад

I am very interested in how many labor hours you spent on this project. I suspect its around 20 or more. It looks like a solid repair, my only concern is the area frame under the bed, it didn't look very good at all.

@bennieaust 2 года назад

You are correct on both points. Right around 20 hours. And there are other parts of the frame that would benefit from additional plating. At the end of the day every truck is different and every costumer gets to decide how far they won’t me to take the repair. It’s subsequently better than when it arrived but still could use more work.

@bryanrocker5033 2 года назад

@@bennieaust If you were in Ohio near Dayton I would be bringing my truck to you. I also see options for the Dorman plates to be cut up as needed to repair other parts of the frame.

@haroldkern3003 Год назад

@@bennieaust Can you tell me where you are located

@bennieaust Год назад

@@haroldkern3003 , I’m near Minneapolis, MN

@gregroth4696 9 месяцев назад

@@bennieaustHow many hours in this Ford F-150 frame? Thanks I have a beautiful 2003 Tundra with frame rust similar but probably not quite this bad. Hours?

@hootinouts Год назад

It is maddening that the manufacturers put such little thought into simple things that end up setting the stage for premature failures like this rusted out frame. This frame should have had drainage holes to prevent water from collecting inside. They don't care and count on the vehicle not lasting so you have to replace it. Well guess what? I got burned like this with my Saturn Vue and am through buying American vehicles. Under my Saturn I found two frame members that were severely rusted out due to water collecting inside and laying in there. I live in the Northeast and they use salt on the roads in winter which kills the underside of vehicles. The rusted members each had a square access hole in the side to allow a nut to be installed for bolting the undercarriage to the frame. If Saturn just added a rubber plug to prevent water from entering that frame member, this problem would have never happened.

@bennieaust Год назад

I totally agree. And especially on something big like a frame. :( My personal opinion is that Toyota products are pretty top notch but they have a few fails throughout the years too. Even including frame rot just like on these fords. There’s no perfect answer.