Tools, Glorious Tools! #10 (Part 3) - Shop Made Gear Cutters - Making "Involute" Gear Cutters

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A very special thank you to Patrons:
Sinking Valley Woodworks (www.sinkingvalleywoodworks.com)
Glenn Trewitt
Mike Manfrin
Christopher Warnock
Guy Loughridge
Charles Frodsham & Co.
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Tim Bray
Dan Keen
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Andrew Smith
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Andre van Soest
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Dave Seff
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RobinP556
------------- Video Notes: --------------
File Downloads (Be sure to COPY/PASTE the links):
Cutter Sharpening Tool Metric: www.clickspringprojects.com/u...
Cutter Sharpening Tool Inch: www.clickspringprojects.com/u...
Clickspring Universal Gear Calculator: www.clickspringprojects.com/u...
Cutter Forming Tools Metric: www.clickspringprojects.com/u...
Cutter Forming Tools Inch: www.clickspringprojects.com/u...
Cutter Blank Metric: www.clickspringprojects.com/u...
Cutter Blank Inch: www.clickspringprojects.com/u...
Some top resources on Gear Theory:
John Stevenson's Blog Post - metalwebnews.com/howto/gear/ge...
WO Davis - “Gears For Small Mechanisms”: amzn.to/2Yj2Ben
JM Wild - "Wheel & Pinion Cutting in Horology": amzn.to/2HI6ca9
"Gears and Gear Cutting", Ivan Law: amzn.to/2FKmaUI
Tony's gear videos:
• Gears! - But Were Afra...
• 15T-M2 Let This Be A L...
Stefan on the subject of sharpening, and a discussion on profile error: • Toolgrinding: Resharpe...
Mr Pete's Gear Videos:
• SHOP TIPS #192 Intro. ...
• SHOP TIPS #199 Making ...
• SHOP TIPS #200 Making ...
• SHOP TIPS #197 Gear Cu...
• SHOP TIPS #194 Cutting...
• SHOP TIPS #193 Cutting...
Andy Pugh's Gear hobbing video's:
• Hobbing (Gear cutting)...
• A New Gear for an Old ...
"The Watchmakers' Lathe " Ward Goodrich - amzn.to/2Wijchr
Hugh Sparks - www.csparks.com/watchmaking/C...
"The Clock & Watch Makers Guide to Gear Making" Porter - amzn.to/2xuFP7I
Online Gear Generator: geargenerator.com/
Alan Pinkus’s Gear Generator - www.micro-machine-shop.com/gea...
Matthias Wandels gear generator: woodgears.ca/gear_cutting/tem...
(Amazon Affiliate links)
Cameras:
Panasonic GH5 - amzn.to/2rEzhh2
Panasonic X920 - amzn.to/2wzxxdT
Books:
"Wheel & Pinion Cutting in Horology": amzn.to/2HI6ca9
"Solidworks 2013 Bible": amzn.to/2FObS1D
WO Davis - “Gears For Small Mechanisms”: amzn.to/2Yj2Ben
"Workshop practice Series": amzn.to/2WgeGh0
Tools & Shop Products:
Optivisor Headband Magnifier: amzn.to/2HFg1FU
Norton 1-by-2-by-8-Inch Fine/Coarse India Combination Oilstone, Red: amzn.to/2tTEPb0
Hegner Scroll Saw: amzn.to/2IhteVW
Digital Caliper 6 inch/150 mm Electronic Vernier Calipers: amzn.to/2EArNRU
Generic Dial Indicator 0.001": amzn.to/2FOFTyF
Interapid Dial Test Indicator: amzn.to/2FPInwH
Saint Gobain (Norton) - 4 Arkansas Stones + case: amzn.to/2HCOAMX
Dormer A190202 Jobber Drill Set, 1.0 mm - 6.0 mm x 0.1 mm Size: amzn.to/2DR5fdb
Dormer A190203 Jobber Drill Set, 6.0 mm - 10.0 mm x 0.1 mm Size: amzn.to/2ITfeTa
YG1 NC Spotting Drill 8% Cobalt HSS 1/8 to 1/2" 120 Degree 5 Pc Set CNC Machine: amzn.to/2G7ylv6
Hegner Scroll Saw: amzn.to/2IhteVW
Blazer GB2001 Self-Igniting Butane Micro-Torch: amzn.to/3f5Gzlh
Magnetic Base Adjustable Metal Test Indicator Holder Digital Level 14" - Tool Stand: amzn.to/2PkyoTV
Anytime Tools Angle Block Set 1°, 2°, 3°, 4°, 5°, 10°, 15°, 20°, 25°, 30° Precision +/- 20 Seconds, Machinist Tool, 10 Piece Set: amzn.to/2QFqM2Y
Consumables:
Super Pike Saw Blades Size 3/0 pkg of 144: amzn.to/2uI0QdT
Blue Matador Abrasive Paper: amzn.to/2IAFiBT
Bergeon Professional Cleaning Rodico: amzn.to/2NwcM6y

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Опубликовано:

8 июл 2023

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Комментарии : 262

@InsideOfMyOwnMind 10 месяцев назад

I cannot even imagine a machinist's school that would teach this more properly for tuition than what we have here for the price of watching a couple of ads.

@bertradmacher2623 10 месяцев назад

It's a lifetime of tool and dye architecture 😮

@-_._._- 10 месяцев назад

@@bertradmacher2623 need a tap and dye and some dubya dee forty

@bablela26 10 месяцев назад

Machinist school doesn't teach about hobby tool making. It teach you to use these tools because they are common tool. Exemple I saw available on market look like the multiple tooth gear cutter, bit it has more tooth, and also they are stacked on top of an other (looking like corn lmao). Everything is about producing part fast and using the full potential of machines costing in the 6 digits. Now then it is possible to learn the skills and to apply them to hobby machining, but sadly in school many things are forgotten in the progress of technology. I've gone to mechanical engineering and learnt to do technical drawing on paper, something that seem rare nowadays, so you know what I mean when we loose many skills

@stuartbutler7452 10 месяцев назад

Hold strong and never pay for RU-vid premium

@_aullik 10 месяцев назад

@@stuartbutler7452 I'm questioning myself right now whether or not that is irony.

@warrenjones744 10 месяцев назад

Chris, Your close up cinematography is first rate. I love it when I see the tool marks and they are sharp and infects. Brilliant man!

@Chromevulcan Месяц назад

I love your videos, but I'm always impressed by the sharpness of your cutting tools.

@EleanorPeterson 10 месяцев назад

A thief breaking into a shed or workshop is usually only interested in stealing portable power tools - drills, routers, spare battery packs - little realising that the true value lies in tools like this. Lovely work, Chris.

@mpetersen6 10 месяцев назад

I knew one gentleman that had his lathe stolen out of garage.

@InsideOfMyOwnMind 10 месяцев назад

@@mpetersen6I knew someone who built up an entire machine shop from government surplus auctions and had to give it all back for two years because the items were never properly written off before going to auction.

@derschwartzadder 10 месяцев назад

The value (for the theif) is in the genetic fencing price. Not something single purpose and recognisable.

@jesperdenbraven1995 10 месяцев назад

Shop i worked at had the carbide insert box bolted to the floor. It was the most valueable thing that 1-2 people could lift out of the shop by hand

@Hoaxer51 10 месяцев назад

@@InsideOfMyOwnMind, He should have charged them for storage for the two years that he had them. Lol

@Sawta 10 месяцев назад

It's always so fun watching your videos, Chris! You have a certain kind of positivity and interest that is always pleasant to hear. Your work is really good, and I hope that you continue to enjoy what it is that you do. 😁

@patw999 10 месяцев назад

I second everyone else, I went to machine shop classes in the 80’s and they didn’t cover this like you did. Thank you Chris. Even if I never cut a gear all knowledge is good.

@stabilini 10 месяцев назад

This is insane quality... and those graphs over still images are wonderful... thanks!

@RCake 10 месяцев назад

This easily was one of the most beautiful and best filmed videos I have seen on YT, ever. Eye-wateringly beautiful in fact. Thank you!!

@mcorrade 10 месяцев назад

Chris these are my absolute favorite of all your types of video's. Tools tools glorious tools ya baby

@user-xw7jt2ol9t 2 месяца назад

In my opinion you are a talented mechanic. Thank you for sharing your videos with me and everyone, it's very useful

@ChocFlip201 10 месяцев назад

This is one of the highest quality “how-to” videos ever created. Thank you @clickspring from the bottoms of our hearts.

@106640guy 10 месяцев назад

Your thumbnail test gives me shivers all through my body

@heyheyjc 10 месяцев назад

Makes me rub my nail for hours after, can't bear it

@opticalmechanic 10 месяцев назад

Stunning craftsmanship. I’ve worked in precision engineering for 30 years and you don’t see this attention to detail often, if at all; and it’s all in a home workshop.

@chloehennessey6813 10 месяцев назад

Dad says he has a man in his machine shop he hired 12 years ago that makes cutters for him; he can look at the metal, look at the order sheet and eyeball the parts into cutters on the machines. It’s actually freaking amazing.

@Hoaxer51 10 месяцев назад

Is his name Tony? Lol

@lumotroph 10 месяцев назад

Gorgeous music and cinematography ❤

@iskandertime747 10 месяцев назад

That sharpening jig is so cool!

@dbayboyds409 10 месяцев назад

It is astonishing to me what you’re able to create in your workshop. The knowledge and patience to do it in the first place coupled with incredible filming and natural teaching style is a joy to watch. I’m unlikely to ever need to make a gear like that and I’m now 30min late to work and I still consider it time well spent. Thank you for showing what is possible through application and dedication. Absolutely love your channel!

@rollonsummertime 10 месяцев назад

I've been a machinist since the early 70's and have seen a done a lot of things, but your skill, knowledge and craftmanship never fails to impress me,,thank you sir👍👍👍👍

@jodyvanliew2514 10 месяцев назад

Great work as always . It is so pleasurable to watch such a great craftsman work .

@rockytrh 9 месяцев назад

Fascinating as always, Chris! You are not only a master of your craft, but also an excellent teacher.

@VolodiaLukianov 10 месяцев назад

Привет, Крис. Ваши видео имеют практически терапевтический характер. Это невероятно. Благодарю вас.

@PAINFOOL13 10 месяцев назад

Knowledge, Skill and Patience 👍🏻 Just awesome Chris. Thank you Sir 😊

@thefunbot 10 месяцев назад

been a fan for many years - love your videos and learning all the processes needed for each machining job. i feel smarter for just watching them.

@untrust2033 10 месяцев назад

Incredible the amount of work that goes into making something like this!

@_D_P_ 10 месяцев назад

30:40 This is the payoff shot was was waiting for the whole video. Seeing 2 finished gears spin together, especially with the mixed color metals was so satisfying.

@anothernate3302 10 месяцев назад

For oxidation protection during heat treatment, my father used stainless foil packets with a bit of paper inside to consume oxygen

@crabmansteve6844 10 месяцев назад

That's what I'm used to doing too. But it doesn't always work as good as Id like in my experience, I'll have to try this next time.

@milesdavis1620 10 месяцев назад

Foil pack with a drop of oil inside is my experience.

@mikekelly1771 10 месяцев назад

That zero backlash on the rack and gear is just beautiful. As always, a master class.

@stephenbridges2791 10 месяцев назад

That is some seriously fine machine work.

@MarkKent2112 10 месяцев назад

ngl -- Your videos, background tunes, voice, and machining perfection are ASMR to me.

@kepamurray1845 10 месяцев назад

The fly cutter section was a nice little addendum. 😂

@DasIllu 10 месяцев назад

As someone experiencing summer in the northern hemisphere we need more instructions on "Flycutters" 😀I am as always in awe of your skills. Seeing you work somewhat demystifies how we got our achievements done. I am a mere electrician, not much space for creativity there... for a damn good reason i might ad 😀 I however had the opportunity to work with some lathes, mills and grinders. We were trained to aim for the 1/500mm.

@Noise-Bomb 10 месяцев назад

This is an invaluable resource and will definitely come damn usefull at some Point. Thank you for this series.

@texasman1836 10 месяцев назад

I think it's awesome how you can make one tool have multiple functions, like the arbor in this video and your sharpening tool in a previous one...which (spoiler alert) seems to be designed to sharpen this involute cutter as well.

@phuzzygreene 10 месяцев назад

You are the public face of math, meets art, meets science, meets teaching. Thank you for sharing.

@wobblysauce 10 месяцев назад

Elegant… that is a nice way to do it and the calculator, used to be only in a few books many inches thick.

@frfrpr 10 месяцев назад

This is some seriously good filming and subject manner. I have yet to hear a voice over that's better. Combine that with the different tracks of music and shop sound. Impressive.

@cockedhat1 10 месяцев назад

Hello Chris, morning from mere mortal land. A great video, you must stay awake half the night thinking up operation sequences! Looking forward to the next one.

@mcgam2000 10 месяцев назад

All I can say is "WOW"!!! Now all those ancient magazine articles I have downloaded discussing making gear cutters make sense. And now I see that for cutting very small gears with fine teeth, this method is necessary... Thanks again

@mixiekins 10 месяцев назад

Same as the others, but what I'd like to add is that I really enjoy the music selection in this one. It's easy on the ears and unobtrusive, and I kinda actually want to find the(se) artist(s) and binge more of their tracks.

@CameronMcCreary 10 месяцев назад

Years ago when I machined barrels for John Martz the Luger carbine maker from Lincoln, CA , they had to have a relief tool made similar to the gear cutters here. I took a keyseat cutter of the correct width and placed it in a collet in my endmill grinding machine and used a thin silicon carbide green grinding wheel and/or Aluminum Oxide and radiused the correct form and ground one side then the other. Because I used a keyseat cutter to begin with the correct cutting geometry was already there I just cut the form and I did one cutter in M2 tool steel and Carbide. All that was left was to set my barrel in a jig that presented the top rear of the chamber to the cutter and I found center and began cutting. Working on parts for John Martz and his Luger carbines I made alot of form tools from Woodruff keyseat cutters mainly because they had cutting teeth from six (6) teeth to twenty four (24) teeth and the finish they gave to the formed design of the part for the Luger carbine was very clean, smooth and without chatter. Everything wound up in a compartment in a cabinet with a description on the box with the jig, special cutter and picture of the part made by the tools. It was complicated somewhat but not nearly as much as the method used by Clickspring. I also didn't have any hardening of the cutter to do.

@fabi922 10 месяцев назад

Even though i´m basicly a toolmaker, i´ve lerned a lot in your videos how to create divices and tools. Thanks for your nice videos :)

@afnDavid 10 месяцев назад

Yay! Cool !! You do need that maths (triangles) you were taught when you were 12 yrs old. I hope you learned it.

@WolfTronix 10 месяцев назад

So glad you showed the gears meshing.

@slim12211999ify 10 месяцев назад

Amazing detailed vid as always Chris another home run ball knocked out the park

@bayudharmakusuma3142 10 месяцев назад

Smooth as always

@SauronsEye 10 месяцев назад

What would be cool to see would be the use of a strobe light to stop, slow down to cutter head.

@Danger_mouse 10 месяцев назад

Chris, as always another display of the the complete package here in this video. The mastery of your various crafts, toolmaking, videography and your ability to communicate it all clearly for others to follow and enjoy! Second to none mate 👍

@TheTarrMan 10 месяцев назад

Fascinating! Thank you for doing this for us.

@magicbytes3835 10 месяцев назад

1st Class work Chris, truly amazing skills you have, thanks for sharing, I really enjoyed watching and learning, cheers from me. 😷👍👍👍

@MASI_forging 9 месяцев назад

Incredible work. 👍👍

@paradiselost9946 10 месяцев назад

a form tool is shaped for cutting a form. such as an involute. threads. etc. a formed tool is back relieved in a way so when sharpened, no special consideration is required to keep the form correct. when form tools are relieved to a straight clearance angle, the shape changes as you grind back for sharpening and setting up is tricky... like putting back rake on a threading tool, you change the profile of the thread.

@kevinmortimer1883 10 месяцев назад

outstanding job, outstanding info. if only teachers had time to do this for apprentices.

@AJB2K3 10 месяцев назад

its always mesmerising and relaxing watching these videos.

@stevenbierlink6695 10 месяцев назад

Amazing work as always. I hope you never stop helping me learn!

@karlohorcicka7388 8 месяцев назад

That thumbnail test... I could never

@gregcook9915 10 месяцев назад

You did a wonderful job on this! Thank you for your generosity with your time and knowledge.

@ThePhoenixAscendant 10 месяцев назад

Chris, it's so good to hear your voice again! It's always a treat to watch your amazing skills at work! Have a wonderful day!

@ls2005019227 10 месяцев назад

Excellent video & information. This (longer) format is much preferred- Thanks!

@decomputerleraarable 10 месяцев назад

Everything you make turns into pure gold!

@MyHeap 10 месяцев назад

Awesome series Chris. Thank you for sharing. This is a wonderful addition to the Porter and Law books that I have read.

@itsafineone8872 10 месяцев назад

Absolutely fascinating and beautifully filmed, too. Thanks for taking me along.

@ccbproductsmulti-bendaustr3200 9 месяцев назад

Outstanding skills and superb commentary/filming 👏👏👌 Cheers Chris

@nogginthenog2227 10 месяцев назад

Excellent video as ever. Always informative and entertaining.

@MonkeyWithAKnife 10 месяцев назад

Already watched the series long ago on Patreon but its always worth a rewatch!

@campbellmorrison8540 10 месяцев назад

Clever clever clever! I just love your explanations and videos, brilliant.

@kisoia 10 месяцев назад

Thanks so much for sharing your knowledge and skills - much appreciated! :)

@CatNolara 10 месяцев назад

Really love this video series. Now I'd be interested in how well the teeth mesh with eachother. Or having a pair of these gears shown running together under power would be the ultimate proof of functionality. Hope we get that in the next video.

@FoxMacLeod2501 9 месяцев назад

I love this series, Chris! An additional tip for my fellow viewers: it's important to make sure your sharpening stones stay flat as they wear. Get yourself a flattening stone when you buy your first (or next) sharpening stone, & use it before every sharpening session. This can help steer clear of some pernicious angle and finish problems.

@hamidrezamirmoazi6129 8 месяцев назад

very nice and accurated job. congrate man.... so talented work

@tiberiu_nicolae 10 месяцев назад

Those gears are perfect!

@suburbanyute340 5 месяцев назад

you're channel has that 'How It's Made' vibe to it.

@RB-yq7qv 10 месяцев назад

Hi Chris. Another excellent video.

@danhayward9186 9 месяцев назад

Excelent video best I have ever seen clear and to the point with the cost of tooling it is the only way to go make your own thanks will look put for your videos

@David_11111 9 месяцев назад

bugger ... missed this one... found it now :)

@logant8619 10 месяцев назад

I've been watching your content for years. Outstanding work!

@Clickspring 4 месяца назад

Thank you mate, terrific to have watching :)

@sidneyriggs9764 10 месяцев назад

What a fascinating channel.

@rojirrim7298 10 месяцев назад

Thx for another vid Chris, you're the best!

@Gpcas9 10 месяцев назад

17:28 This is a happy cutter. Shown by the smiley face near the center hole ;-)

@10223220 10 месяцев назад

Once again what a great video I like to watch and learn 👍

@michaellytinas4529 10 месяцев назад

I adore the man, I really do!

@opendstudio7141 10 месяцев назад

Maybe one day you’ll have a multi-axis Swiss machining center to marvel at and make incredible parts… even super precise micro scaled parts.

@troyam6607 10 месяцев назад

rolling that gear on the rack right at the end * Chefs kiss! 🤌 *

@TheDistur 10 месяцев назад

This is such a beautiful process. I was just watching a guy make a Eureka mechanism for making gear cutters also.

@praveensharma4106 7 месяцев назад

Very Nice Watching

@mauriziograndi1750 3 месяца назад

Great, more than great 👍 👍 I enjoy every second of the video. Hi standard skills.

@angelramos-2005 10 месяцев назад

Great video,Chis.Thank you.

@bertradmacher2623 10 месяцев назад

Work of art

@aticuss 10 месяцев назад

OMG this is absolutely great

@donmittlestaedt1117 10 месяцев назад

As always, EXCELLENT!

@tpt100t 10 месяцев назад

Brilliant!

@piconano 10 месяцев назад

Love love love your videos.

@wanglydiaplt 10 месяцев назад

Nicely done; thanks for this!!

@craigwink 10 месяцев назад

Thanks, Chris, for another hypnotizing video. I'm hoping these tools are going to be used to create the Antikythera Mechanism gear train that locates rifts in spacetime and allows you to visit its maker, Archimedes.

@cest7343 10 месяцев назад

Don't be fooled gent's! he's not the casual machinist, he's a damn clocksmith! 🍻 And then some! (Chris, this is beyond finest craftsmanship)

@dougmorgan6616 10 месяцев назад

The mirror like finish on the gear teeth is impressive.

@alitn588 3 месяца назад

I really enjoyed it 👍

@tdfguy2002 10 месяцев назад

Simply Awesome!!!

@rezkichasseur8105 10 месяцев назад

يا له من عمل وابتكار رائع .. انت فنان كبير

@citysmarttvcitysmarttv-lw6ok 10 месяцев назад

Лютая вещь , режет Зубья сурово! Я удивляюсь снова и снова!

@stihl888 10 месяцев назад

Love your work mate, one thing I've learnt when sharpening using stones is to routinely resurface the stone face using a diamond plate as the stone tends to hollow out quickly from routine sharpening meaning the edge is not true. A few swipes with a grey led pencil then honed on the diamond plate will show when the stone becomes true.