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VW T3: Generic ignition system info (bits) 

Thomas EXOVCDS
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T3 various engine bay bits / info:
• VW T3: Various engine ...
T2 & T3 Hydraulic lifter preload / adjustment: info • VW T2 & T3: Hydraulic ...
Thomas
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4 ноя 2017

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Комментарии : 68   
@stuzman52
@stuzman52 6 лет назад
You know these engines very well Thomas and you explained it with enough detail that anyone can understand it. Great video! 😀👍
@EXOVCDS
@EXOVCDS 6 лет назад
Thank you again!
@baxrok2.
@baxrok2. 6 лет назад
Very nice of you to take time out to provide this info! Thanks!
@EXOVCDS
@EXOVCDS 6 лет назад
No wife & kids... lots of spare time! LOL
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
Great information mate this will certainly help people out there congratulations on the 30K mate well deserved
@EXOVCDS
@EXOVCDS 6 лет назад
Hopefully a few... thanks again!
@rrmech11
@rrmech11 6 лет назад
Nice by-pass test. Your a vw guru. Thomas you have great passion to help people. Just hang in there. I'm getting ready to do G.M. training on the Internet. Going to complete modules and get certified in Chicago Illinois. On top of my Indiana Certified Emissions Repair Technician Course.
@EXOVCDS
@EXOVCDS 6 лет назад
I know enough basics to get by... I'm my own worst enemy by not furthering my education. I'm gonna have to get cracking before the trade cracks me!
@wyattoneable
@wyattoneable 6 лет назад
You explained that very well Thomas.
@EXOVCDS
@EXOVCDS 6 лет назад
+wyattoneable Thank you!
@ozzstars_cars
@ozzstars_cars 6 лет назад
Should be helpful to a lot of people, good info
@EXOVCDS
@EXOVCDS 6 лет назад
I hope so, thank you!
@mostlymoparih5682
@mostlymoparih5682 6 лет назад
Good video Brother thanks four4 the lesson.
@EXOVCDS
@EXOVCDS 6 лет назад
Just some basics.
@harpocrat3544
@harpocrat3544 4 года назад
Great video!
@EXOVCDS
@EXOVCDS 4 года назад
Thank you and thank you for watching!
@clinicaautomotrizkabrix.7041
@clinicaautomotrizkabrix.7041 6 лет назад
excelente video amigo, saludos
@EXOVCDS
@EXOVCDS 6 лет назад
Thank you!
@Badgertronix
@Badgertronix 6 лет назад
You are the T3 Yoda 😎
@EXOVCDS
@EXOVCDS 6 лет назад
Haha... far from it.
@mostlymoparih5682
@mostlymoparih5682 6 лет назад
You're our only hope Obi Wan.
@euro9115
@euro9115 2 года назад
I have an '84 Westy that originally had a 1.9L, but after sucking a valve, we recently rebuilt to a 2.1L. I've been chasing down an intermittent engine cut-out gremlin for some time. Trouble-shooting with the engine running, I wiggled the wiring to each module in the engine bay, and the coil, of course, and think I finally narrowed it down to possible corrosion in the connectors at the green idle stabilization module. I was able to recreate the engine cut-out by wiggling the wiring to that module once. I disconnect the connectors and cleaned the pins and sockets on both the module and the connectors with appropriate sized wire brushes. I reconnected the connectors to the module and took off on a short (10 mile) test run, including climbing hills up to 500 ft elevations above sea level. So far, it hasn't cut out, but I'll need to take it on a few more test runs before trusting it on long trip. I heard you state that the idle stabilization module itself could have issues, so I was wondering if I could bypass it without negatively affecting anything else? ... I do not have the module you showed on the 2.1L's engine.
@EXOVCDS
@EXOVCDS 2 года назад
You can disconnect the plugs from the stabilizer module and plug the plugs together. You might have to turn the base idle speed screw (at the throttle body) out a little bit, to keep the engine from stalling at cold starts or when the engine is under load (at idle)... AC, power steering, heavy electrical demand on alternator etc, where the stabilizer module would advance ignition timing to compensate for those loads.
@euro9115
@euro9115 2 года назад
@@EXOVCDS - Thanks for the reply. Even though we built the 1.9L into a 2.1L, we kept the original F.I. system intact. If the engine cuts out again, I'll bypass the stabilizer module and see if that cures the problem. BTW, what's inside of the module?
@euro9115
@euro9115 2 года назад
@@EXOVCDS - Seems to be working OK now. Burnishing the connector sockets & pins may have done the trick ... haven't had the engine shut off during several test runs. Thanks again :)
@EXOVCDS
@EXOVCDS 2 года назад
@@euro9115 thank you for the update !
@joshhmielowski4180
@joshhmielowski4180 3 года назад
Hey Thomas, first off, your videos are friggin' awesome, huge thanks for the detailed info to help us all keep these old steeds on the road! Question: It appears I have a bad Tach or at least a bad Tach circuit which is likely leading to a no start issue. I have had a few incidents where my 1990 T3 just starts to lose power and when I pull over, it stalls and no longer runs / starts (1 of these incidents recently on a trip with my entire family / two kids and fully loaded rig). Running through the checklist you noted works well to get it back on the road. One thing I noticed over the course of a few years and certainly recently is that when this issue was happening I can hear some wires shorting out behind the instrument cluster. This last event appears to have likely fried either the tach or at least the voltage stableizer as the tach, temp and fuel gauges no longer work since I got it running. I have already replaced the VS a few years ago as I had problems with this before and that helped for a year or two. Got any Ideas / thoughts on the best path to isolating the real issue here? Should I simply try and source a new tach or instrument cluster? Or could this be bad wiring harness somewhere in the line or poor VS replacement? Any feedback would be greatly helpful!
@EXOVCDS
@EXOVCDS 3 года назад
Disconnect the harness plug from the printed circuit and make sure that the printed circuit is not corroded... you can do power & ground checks at the harness plug, including checking for a tach signal. If a tach signal is present at the plug, then the issue (in my mind) is with the cluster / printed circuit. GoWesty sells replacement circuit boards... that would probably be the way I would go, if I had a cluster issue. www.gowesty.com/product/-/24189/replacement-kit-for-printed-circuit-foil-?v=
@joshhmielowski4180
@joshhmielowski4180 3 года назад
@@EXOVCDS Brilliant, Thanks! Will give a go and note my findings here to help the next guy or gal. Keep the great videos coming!
@MervinMokhatu
@MervinMokhatu 5 лет назад
Great information, I have a problem with my T3 Vanagon (Syncro), it does not start up, the engine cranks and I picked up the fuel pump is not engaging when the ignition switch is turned to the ON position. I've done a test on the fuel pump using a 9V battery to see if the fuel pump is not faulty and found that it's in working condition. I've tested the two relays for the ECU and the Fuel Pump and they both working, I've even gone as far as replacing the relays. I've swapped in two extra ECU's, fuel pump still does not switch on. I've done the test to see if the fuel pump engages when you bypass the ECU on the relays, and the fuel pump runs. But even with the fuel pump running having bypassed the ECU, the car still does not start. I've traced the wiring and made sure there's continuity, but still can't seem to find out what's causing the fuel pump not to kick on, when the ignition switch is turned to on and why the car is not starting up. I'm even thinking of swapping out the loom with a loom from a donor van and see if the loom is not having a bad connection.
@EXOVCDS
@EXOVCDS 5 лет назад
Watch the following video... perform the check at 4:38 and tell me what happens. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-WRxniD63mZA.html Check the back of the alternator... the main battery cable connection. One of the thick wires is power supply to the ECM relay.
@gmb75
@gmb75 4 года назад
I have a known working idle control valve, but in the van it is not vibrating. any pointers as to relationship to the idle control unit?
@EXOVCDS
@EXOVCDS 4 года назад
Check the wiring from the valve to the module... check the module wiring according to a wiring diagram (powers, grounds, shorts / opens etc). If wiring is OK, check the module for solder joint issues. GoWesty sells modules, if yours turns out to be bad (send them yours as exchange / credit towards a refurbished one).
@travisowen7006
@travisowen7006 Год назад
Hello great video ..I don't have power at the distributor center plug ...any suggestions an thanks
@EXOVCDS
@EXOVCDS Год назад
Year / engine? I assume Vanagon?
@travisowen7006
@travisowen7006 Год назад
@@EXOVCDS 1990 vanagon yes
@EXOVCDS
@EXOVCDS Год назад
At the back of the alternator, check if there's a broken red wire. Use a test light to check for power at the ignition coil. Check ecm relay function (in black box above ignition coil).
@alexylamonarca
@alexylamonarca 4 года назад
Hi Thomas, Great video thks for taking the time and effort to do it. I have some problems with my Wan.Would you please give and advice? the problem is the following: Vanagonn Digifant 2.1L.The first 5-10 minutes the engine runs smooth but high RPM about 1300 (cold start). Black smoke on the exhaust and rough running to die after that time, the engine gest ok when disconnecting the Temp II sensor but with high Idle. I changed de Temp. II sensor and checked for wiring integrity; the voltage at the connector unplugged 10.5V. checked positif wire to body gnd: batterie voltage, negatif to +B on alternator : batterie voltage) but still the same. I'm trying to get O2 scope signal. not sure if I'm connecting it correctly. Positif to the third cable and neg. to body gn (fixed lean). checked Heater voltage KOEO at the other two wires: battery volatage (seams ok). Heater Current KOER 1.3 Amps. not sure if ok??? I changed spark plugs, spark plugs cables, cap and rotor, checked the ramp and current of the primary coil (3.5 Amps) seams to be good. I checkd the clicks on the throtle body, (closed at idle open right after and closes at max) seams to be good. checked the voltage on the MAF. Supply is there across pin 3 and 4. voltage varies at pin 2 but not at pin 1 (not sure if ok)??? Do you have an idea or something else that I can do? Thank you in advance Alex
@EXOVCDS
@EXOVCDS 4 года назад
Watch this and tell me what you find: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-E5_hSL7uHvo.html
@alexylamonarca
@alexylamonarca 4 года назад
@@EXOVCDS HI Thomas, Thank you very much!! It fixed the car. I checked bias voltage and had 8.4V. Then I tried to found the cause, found gnd. cable on cranck signal was broken. Then re-attached to body and fixed it. But the O2 still running to high 2.1v - 325mV. So thank you again. Where can I send you a contribution? Alex
@EXOVCDS
@EXOVCDS 4 года назад
@@alexylamonarca The O2 sensor could be bad... it should not be able to produce a voltage more than 1V. You can leave the O2 disconnected and drive like that. You can find my paypal info on my website in the description (fkh161 website), thank you!
@r.whitt90
@r.whitt90 4 месяца назад
I have a 1.9 which has no spark at the moment. I have no 12v at the 3 pin plug to the distributor. What would cause this in your experience? I've changed the ignition module today without success. Appreciate any help you can offer. Thanks
@EXOVCDS
@EXOVCDS 4 месяца назад
I would have to take a look at a wiring diagram to make an educated guess.
@EXOVCDS
@EXOVCDS 4 месяца назад
I didn't reply to your Instagram question, because I replied here.
@EXOVCDS
@EXOVCDS 4 месяца назад
The ECM & fuel pump relay get power from a wire that is attached to the alternator + post. There are 2 red wires at the alternator + post. One thick one (that goes to the starter) and one smaller one that goes to the small relay box above the ignition coil. Is the small wire / connection ok at the alternator?
@EXOVCDS
@EXOVCDS 4 месяца назад
Have you had a chance to look?
@EXOVCDS
@EXOVCDS 4 месяца назад
You asked for help... I'm helping.
@ericschmitt7369
@ericschmitt7369 4 года назад
Hey Thomas, Any advice on setting timing if my van does not have a tachometer? I have a photo tach but not sure where to attach the reflective tape. Ive been guessing what 3000 rpm is... ugh. Got it close but its still not timed perfect so I am getting bad starts unless i give it tons of gas and i have poor throttle response. Replaced Coil, Distributor/Hall, fuel pressure regulator, fuel pump, injectors, and all fuel lines. New spark plugs and wires. New vacuum lines. I assume its just the timing but without a tachometer I am not sure how to set it to 35degrees at 3000rpm. Many thanks. Eric
@EXOVCDS
@EXOVCDS 4 года назад
If you are keeping the Van long term... get yourself a timing gun that has a built in tachometer. www.amazon.com/Luz-regulaci%C3%B3n-Innova-Digital-profesional/dp/B000EVU8J8 There are probably cheaper ones out there, this was just an example. You can / could also mount a tachometer in the engine bay. www.amazon.com/Auto-Meter-2300-Autogage-Tachometer/dp/B0009SQL2E/ Wire it up directly to the ignition coil.
@ericschmitt7369
@ericschmitt7369 4 года назад
@@EXOVCDS I took your advice and got the nice timing light with tach! Thanks! Great tool! I got the timing perfectly set... however, I have a high idle speed. 2100-2300 RPM with the throttle adjust screw all the way in. I pulled the ICU to inspect and cleaned all the terminals... but no change. My Throttle position switch adjuster screw is stripped... so I am having trouble getting the throttle to click at no throttle or full throttle. Could that be the cause of my high idle? New everything ignition wise as stated above. Throttle body is clean, and air boot is fine. Thanks for any reply when u have a chance! ERic
@ericschmitt7369
@ericschmitt7369 4 года назад
Well, pulled the plugs and noticed cylinder 2 doesn't appear to be firing. I tested spark and got spark. I tested the fuel injector and it sprayed merky fuel. Going to try a diff injector and do a compression test.
@EXOVCDS
@EXOVCDS 4 года назад
@@ericschmitt7369 Sorry about the late reply... just got home from work. If the throttle switch is not working, then yes, that can be the reason for your high idle. Disconnect the throttle switch harness plug and bridge the terminals inside with a piece of thin wire (to simulate a closed throttle / 0 resistance). If the idle now drops, then you know that the switch is at fault. Remove the fuel filter, shake it up and pour the contents into a clean container / glass jar. Allow the fuel to settle for an hour... if you spot water in the fuel, check the expansion tanks under the front wheel arches for cracks.
@ericschmitt7369
@ericschmitt7369 4 года назад
@@EXOVCDS Thanks Thomas, I tested the TPS plug like you instructed successfully and no change to idle. I then unplugged the Idle Stabilizer Unit behind the tail light and idle went to 900-1000rpm and stayed steady. Seems like this is the culprit to my super high idle.
@mohsengobran7913
@mohsengobran7913 2 года назад
Were is the cold start system on 83 1.9 I am getting flashing temperature light on cluster and no start I can smile lots fuel
@EXOVCDS
@EXOVCDS 2 года назад
There is no dedicated "cold start" system. The engine computer injects fuel according to coolant temperature, ambient temperature and the amount of air entering the engine. The service manual lists steps on how to check the resistance of those sensors. If you can smell fuel, check for fuel leaks and the ignition system... if the ignition system is not providing good spark, then the engine will not start.
@mohsengobran7913
@mohsengobran7913 2 года назад
Thank you very much Thomas I appreciate your quick response 🙏
@EXOVCDS
@EXOVCDS 2 года назад
If you need info on how & what to check... let me know. Post a video on your channel so I can see & hear the engine while you crank it. Do you know how to check for spark?
@mohsengobran7913
@mohsengobran7913 2 года назад
Thank you 🙏 I have the Bentley Manual I checked the resistance on the temperature sensor was within specs I was able to start it but that temperature light when the I turn the ignition on it blink and then stop I didn’t see that light blinking before unless that’s normal
@EXOVCDS
@EXOVCDS 2 года назад
It is normal for the light to blink for a few seconds when starting the engine. If the light ever continues to blink, you have to check the coolant level in the coolant bottle in the engine bay (left side of engine). When the level drops below 1/2, the sensor will trigger the light to come on.
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