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WJ kuckle/brake swap for the XJ 

dzlfreek
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One popular upgrade for the XJ is the WJ knuckle swap. This upgrade gives you larger brake rotors and double piston calipers, greatly improving brake performance. This video gives the viewer information pertinent to the conversion - tools needed, parts needed including product links to new parts and insight into some of the obstacles you may experience doing it.
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99-01 XJ Unit Bearings -amzn.to/3OyJC7j
Brake Flex Hose left - amzn.to/37ILZnj
Brake Flex Hose right -amzn.to/3KfIy4H
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9 май 2022

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Комментарии : 80   
@superchile9640
@superchile9640 2 месяца назад
I put my brake on backwards a week ago! I wondered why it sounded different. Amazing the things we do when rushed or don’t have adequate lighting. Thanks for at least showing that to us.
@mineaim7066
@mineaim7066 Год назад
After watching several other videos and reading a few forum posts, I still had questions. Thank you for taking the time for making this video. This is the best WJ knuckle and brake swap info I've found.
@dzlfreek
@dzlfreek Год назад
well, thank you!
@carldietz9767
@carldietz9767 8 месяцев назад
They build new wj lower ball joints with zerks mounted on the edge so you can still grease them after installing.
@jamesmorris4603
@jamesmorris4603 Год назад
Thank you sooo much for this video! I couldn't find any other video or forum that explains the bearing/rotor combo.
@dzlfreek
@dzlfreek Год назад
thanks for watching!
@viteliohernandez
@viteliohernandez Год назад
I subscribed because you showed all the errors and what trying to get things done quick looks like. Keep the upgrades coming
@maxrogers762
@maxrogers762 2 года назад
Great video!!
@thatmand4542
@thatmand4542 Год назад
hey man thanks for the video,i also can respect the hell out of you for ya honesty takes a man to do so let alone show it 💪🏽💪🏽
@notsoshortbus1651
@notsoshortbus1651 2 года назад
probably hard to keep track of everything your doing while thinking about trying to film everything thanks for taking the time and making the videos the guy from Michigan that won you knife
@dzlfreek
@dzlfreek 2 года назад
you have no idea....and I have the attention span of a squirrel.
@MatthewBerginGarage
@MatthewBerginGarage 9 месяцев назад
I have just got over having laser surgery to fix some drain holes in my eyes and having cataract surgery. I can sympathize with your situation. One positive note, cataract surgery does have the possibility to improve your eyesight with some lens adjustments. My lenses made it so I don't need glasses to drive but I still need reading glasses. I thought it was a good trade off. Worth a thought. Looking forward to a positive result for you. 🤕
@danhambrick6331
@danhambrick6331 2 года назад
Damn Rick,the struggle was real....😁😁
@dzlfreek
@dzlfreek 2 года назад
I wouldn't know what to do if it wasn't
@DizTraveler
@DizTraveler Год назад
Oh my gosh!!! I had too much luaghing when you were at the pick-a-part...I literally rewatched it 4 times...too bad can't upload images on here...captured you wailing on that knuckle(?) With that drive shaft...omg too funny!!
@dzlfreek
@dzlfreek Год назад
I fergot mu hammer!
@ekbanjosworld4926
@ekbanjosworld4926 7 месяцев назад
Dude! Everything I do on mine is like that! Finally getting around to mounting my Ironman Shackle Relocation Brackets only to find out after test fitting the rear driver side first and drilling the holes. The main bumper brackets for the new XRC Rock Crawler bumper are going to have to be installed under the shackle brackets or modified to sit on top with spacers on the third nut strip bolt with the rear mounting holes elongated, but there's not enough room on the top two holes? It's always something!
@ekbanjosworld4926
@ekbanjosworld4926 7 месяцев назад
Good REAL world video! These guys kill me when they make a video saying, "next all we have to do is install this whatchamacallit, now onto this".They don't say anything about something going wrong or being the wrong part and that it took a whole day or several extra hours getting past that point! And they never get dirty?
@ekbanjosworld4926
@ekbanjosworld4926 7 месяцев назад
02-04 Akebono Good! Prior year calipers Bad!
@TOTALLYRELAXED
@TOTALLYRELAXED 2 года назад
Nice swap out install! Hope to see some more handgun videos…I just bought the latest Springfield 9mm…Hellcat Pro 3.7 inch barrel with 15 count magazine. I shot it for the first time at my LTC class on the 7th. Sweet! Great video as always, Rick! Safe travels! ~Jim~
@dzlfreek
@dzlfreek 2 года назад
still haven't found a place to shoot. plus all the pearl clingers out in San Fran-freeko that run this shit show don't seem to appreciate gunpowder and lead....or freedom.
@FranciscoGutierrez-qr2nu
@FranciscoGutierrez-qr2nu 2 месяца назад
Would it be possible to run 15 inch wheels on this swap?
@michaelmitchell1471
@michaelmitchell1471 9 месяцев назад
So what about steering did you just use xjs y link or can you use the wjs cross over steering
@Aracnacon1
@Aracnacon1 11 месяцев назад
aftermarket brake lines work
@Spoo76
@Spoo76 Год назад
So if the purpose of the hub spacer is to properly align the U joints, and I have a 94 2wd. In theory couldn't I do without the spacer if I use my 94 style unit bearing since the axle shaft isn't an issue? Thanks for the informative video, lots of good missing information I haven't seen elsewhere.
@dzlfreek
@dzlfreek Год назад
yes
@user-zr2vj7pr2e
@user-zr2vj7pr2e 4 месяца назад
Great Video! what did you use for your drag link and tie rods?
@dzlfreek
@dzlfreek 4 месяца назад
stock xj
@mrkultra1655
@mrkultra1655 Год назад
Thanks. Do you have to make any changes to the steering linkage when doing this?
@dzlfreek
@dzlfreek Год назад
re-centered the center link and readjust the toe in. Im going to do OTK steering in the future
@themercy6083
@themercy6083 Год назад
Very good
@dzlfreek
@dzlfreek Год назад
thanks!
@GlockUSMC
@GlockUSMC Год назад
If you were planning an axle swap. Putting Dana 44 off 97-06 TJ Rubicon. Would it be beneficial to use the WJ upgrades brakes? Currently running 33’s on my XJ.
@dzlfreek
@dzlfreek Год назад
WJ brakes mucho gooder than the stock XJ. noticeable improvement.
@TexasRedneck
@TexasRedneck Год назад
26:32 we've all been there haha
@dennisbo5004
@dennisbo5004 Год назад
Great video, question. Can I use my XJ unit bearings ???? I may have missed it.
@dzlfreek
@dzlfreek Год назад
Yes you can but you'll have to use 1/4" spacers between the caliper mount and the knuckle unless you use 99-01 unit bearings. see 14:05
@joequixotic3039
@joequixotic3039 2 года назад
I totally would have set it on Jack stands, put it in 4 hi and ground the hubs to size with an angle grinder... But I have a WJ and I'm going to figure out an axle swap and long arm lift when I go for big tires.
@dzlfreek
@dzlfreek 2 года назад
That doesn't sound sketchy at all! Fortunately I have a belt grinder. Id swap to one ton axles if I planned on going to 35s or bigger. but then things start to get ridiculous! You start chasing the weekest link and drivability goes out the window. For me 33s seem like a good compromise for a daily driver/overlander.
@joequixotic3039
@joequixotic3039 2 года назад
@@dzlfreek yeah, looking at what people do, I think they wind up eliminating too many bushings, unintentionally huge scrub radius (and bad front axle geometry in general) , heavy springs instead of appropriate damping, no anti-sway bar and excessive weight with a high CG. I'm hoping that I can keep my WJ sitting pretty low, driving good on the streets and with a wheel swap be a pretty decent rock crawler that can travel dirt roads at speed.
@jeremyhanna3852
@jeremyhanna3852 Год назад
Is there a easy to tell the better calipers from the less gooder ones
@dzlfreek
@dzlfreek Год назад
ATE/TEVES (stamped with a #4835 on its backside) setup features a metal wire retaining clip to help hold the brake pad in place, and the Akebono (which should be stamped with a #4802) does not.
@gzrgldr8288
@gzrgldr8288 Год назад
I'm still waiting to see if anyone just uses the WJ Hub Bearing unit for this swap, and the differences. People have talked about it, but nobody has clearly explained why that won't work. I've already done this conversion on my 98 using the 01 xj wheel bearing, but there are a lot more aftermarket wheel options out there for the 5x5 lug pattern. I wouldn't be opposed to swapping out, and so far the only reason I have seen that people don't use the WJ Hub is because of the bolt pattern. I'm sure there are other reasons, just not clear on what they are. My rears are already set up to convert for 5x5, all I have to do is relocate the studs as the axle shaft is pre-drilled for both lug patterns. Would make trail repairs much easier if all I had to do was source a WJ Hub or rotor that can be obtained at any parts store.
@dzlfreek
@dzlfreek Год назад
probably the splines and the bearing offset are different because the half shafts use a CV joint instead of a U joint....but im just guessing
@notsoshortbus1651
@notsoshortbus1651 2 года назад
looks like the caliper pins are stuck on that pass. side caliper
@tomnattrass419
@tomnattrass419 Год назад
What size rims are you running to clear the big calipers?
@dzlfreek
@dzlfreek Год назад
im running stock 16" alloys from an 01 xj
@quentinhimburg9038
@quentinhimburg9038 Год назад
I did the brake swap on mine over the summer and my pedal feels a little soft still even after a good bleed was wondering if you had the same issue at first. I have a 98 so it has the better booster and master so figured I would ask and see if you had any ideas
@dzlfreek
@dzlfreek Год назад
did you flush all the old fluid? the pedal feel on my setup didn't change all that much but I have noticeably better braking, if that makes any sense.
@quentinhimburg9038
@quentinhimburg9038 Год назад
@@dzlfreek yeah we did a full flush and everything is brand new from the master back. I did really drive the jeep before I did the swap so maybe that’s why it feels weird. Once I bought it I started a full build on it so in the spring we will see how it is
@Dino30ish
@Dino30ish Год назад
@@quentinhimburg9038 A Ram 2500 master cylinder could fix this . Google the swap (I am pretty sure there are videos on YT )
@robertweinstein6441
@robertweinstein6441 Год назад
Is it possible to o the Yukon free spin kit with this conversion?
@dzlfreek
@dzlfreek Год назад
not sure, but for that kinda of money Id just go with one ton axles
@OneWithNature296
@OneWithNature296 Месяц назад
Do you have to run 17 inch wheels with this setup?
@dzlfreek
@dzlfreek Месяц назад
15s with some grinding of the caliper. 16s fit just fine
@michaelengelhardt5296
@michaelengelhardt5296 Месяц назад
Idk if ur still responding to comments on this old video... but what steering did you use with this swap ? Stock WJ?
@dzlfreek
@dzlfreek Месяц назад
Still rocking the stock xj steering
@michaelengelhardt5296
@michaelengelhardt5296 Месяц назад
@dzlfreek so the drag link still on the tie rod or did you put it up on the knuckle like it was on the WJ ?
@dzlfreek
@dzlfreek Месяц назад
@@michaelengelhardt5296 still on the drag link. doing a 1ton steering soon
@dutsonj
@dutsonj 2 года назад
Did you just keep your stock steering? What setup did you use?
@dzlfreek
@dzlfreek 2 года назад
for now Im using the stock XJ steering, but will be going with a 1 ton OTK set up
@408revo7
@408revo7 2 года назад
@@dzlfreek so no modifications for keeping stock steering?
@dzlfreek
@dzlfreek 2 года назад
@@408revo7 you have to adjust the toe. other than that its good. I'll say it'll work, as this isn't ideal. I will be upgrading later
@MrDrag1on
@MrDrag1on Год назад
Isnt it easier to swap the whole axle?
@dzlfreek
@dzlfreek Год назад
no, you'd have to change all the bracketry on the axle to make the WJ axle fit a XJ - spring perches, control arm brackets and sway bar end link brackets are different between the two.
@Aracnacon1
@Aracnacon1 11 месяцев назад
pellet smoker would work too, and keep you out of the dog house
@rivercaster
@rivercaster 11 месяцев назад
so you can use your XJ steering?
@dzlfreek
@dzlfreek 11 месяцев назад
Yes. You do have to recenter the wheel and adjust the toe
@rivercaster
@rivercaster 11 месяцев назад
@@dzlfreek I meant drag link and tie rod- can you use the xj parts?
@dzlfreek
@dzlfreek 11 месяцев назад
@@rivercaster yes, as described.
@rivercaster
@rivercaster 7 месяцев назад
Thanks @@dzlfreek
@jeremyhanna3852
@jeremyhanna3852 3 месяца назад
The knuckles are not cast iron there cast steel and very weldable yes preheat is a good idea but they are not cast iron
@FranciscoGutierrez-qr2nu
@FranciscoGutierrez-qr2nu 2 месяца назад
Would it be possible to run 15 inch wheels on this swap?
@FranciscoGutierrez-qr2nu
@FranciscoGutierrez-qr2nu 2 месяца назад
Would it be possible to run 15 inch wheels on this swap?
@FranciscoGutierrez-qr2nu
@FranciscoGutierrez-qr2nu 2 месяца назад
Would it be possible to run 15 inch wheels on this swap?
@FranciscoGutierrez-qr2nu
@FranciscoGutierrez-qr2nu 2 месяца назад
Would it be possible to run 15 inch wheels on this swap?
@dzlfreek
@dzlfreek 2 месяца назад
You may have to clearance the calipers or run a spacer. It’s going to be tight
@lucidandu2798
@lucidandu2798 2 месяца назад
@@dzlfreekvery very nice work,much appreciated.
@lucidandu2798
@lucidandu2798 2 месяца назад
@@dzlfreekcan you please tell me what size in mm have that spacers
@dzlfreek
@dzlfreek 2 месяца назад
@@lucidandu2798 I have no idea. depends on the wheel, I suppose.
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