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Zenoah 30.5cc engine build part 1- Piston Mod/lighten using a cnc 6040 router 

Make or Break
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This is Part 1 of a series of videos that shows how i go about building a 30.5cc zenoah for a Losi 5ive T.
Part 1- lightening a zenoah piston.
Thanks for watching.

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15 янв 2021

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Комментарии : 27   
@antoniocancro1681
@antoniocancro1681 9 месяцев назад
Ottimo lavoro top top complimenti
@caseystyer2996
@caseystyer2996 2 года назад
Drop a plastic bead, or ball of salder down in those holes and you won't mark the piston.
@SnookTuned
@SnookTuned 2 года назад
Maybe try bolting a drill press vice to the cnc. Maybe where bolt marks piston u could just make a small dimple like golf balling mods for oiling.
@makeorbreak2798
@makeorbreak2798 2 года назад
Thats a good idea i will do that, i need to find a nice low profile vice
@SnookTuned
@SnookTuned 2 года назад
@@makeorbreak2798 harbor freight man, 20 bucks. Very low profile vice, 4 bolts to secure, looks like the drill press table with slots.
@makeorbreak2798
@makeorbreak2798 2 года назад
@@SnookTuned nice 👍 i will have a look
@tmsbx7529
@tmsbx7529 2 года назад
HI, I did something similar a couple of jears ago. My fixture looks different but results is the same. With these pistons I had temperature problems I solved by reducing the upper 5mm diameter of the piston
@makeorbreak2798
@makeorbreak2798 2 года назад
Awesome these aircooled engines run extremely hot it seems this one hasn’t seized (luckily) and been well over 200c, I normally relieve the top outer diameter as well.
@rchydrozz751
@rchydrozz751 3 года назад
Take off .002'' off the top 1/4'' circumference of the piston, .002'' around for a .004'' total.
@makeorbreak2798
@makeorbreak2798 3 года назад
Yeah ok i will do this when i machine the combustion chamber
@adammancini7662
@adammancini7662 2 года назад
I picked up a CNC router. Just trying to figure out where to start. Did you write your own G-Code to cut these Pistons? Or did you draw it in some kind of a program and then send it to the machine?
@makeorbreak2798
@makeorbreak2798 2 года назад
Yep i use fusion 360 to draw what i want the piston to look like and then create the tool path, from there you send the code to your control software (i use mach 3) and that controls the router, but first you need to design or copy the holder i that i made, its a lot of mucking around but once done its repeatable.
@adammancini7662
@adammancini7662 2 года назад
Thanks, Just curious. What problems did you have?
@makeorbreak2798
@makeorbreak2798 2 года назад
Just a few issues missing steps & loosing sync its easily sorted.
@adammancini7662
@adammancini7662 2 года назад
Hi, Nice work! Could you tell me what cnc 6040 you are using?
@makeorbreak2798
@makeorbreak2798 2 года назад
Thank you🙏 its the common alloy 6040 you will see on alliexpress i have since upgraded the gantry using the same machine. 👍
@adammancini7662
@adammancini7662 2 года назад
Thanks, could you maybe post me a link? There's a whole bunch on there but I didn't see the one that you mentioned.
@makeorbreak2798
@makeorbreak2798 2 года назад
@@adammancini7662 sure US $1,377.13 9% Off | [EU Free Tax] 4 Axis USB Port 6040 2.2KW 2200W Water Cooled Spindle Motor USB Mach3 CNC Router Engraving Milling Machine 220V a.aliexpress.com/_mPUYGTU
@SnookTuned
@SnookTuned 2 года назад
What lathe are u using and how much did it cost
@makeorbreak2798
@makeorbreak2798 2 года назад
Its a cq9332 lathe i am unsure but i think they are about 2000us
@WikWak
@WikWak 2 года назад
Did the piston survive? Or has it cracked
@makeorbreak2798
@makeorbreak2798 2 года назад
Yes mate the piston is good i had it too lean and it was well over 200c, its still good i have that engine apart and just been looking at the piston
@adammancini7662
@adammancini7662 2 года назад
Could you post a link to that CNC router? Thanks
@makeorbreak2798
@makeorbreak2798 2 года назад
As above 👍
@makeorbreak2798
@makeorbreak2798 2 года назад
If you do get one and have trouble with it like i did, let me know and i might be able to help, i went for the non usb version and i use a uc100 to connect via usb, gd luck.
@georgespecs5732
@georgespecs5732 Год назад
Looks like a esp lightened piston
@makeorbreak2798
@makeorbreak2798 Год назад
I did just see one the other week and yep they are fairly similar
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