2001 JEEP CHEROKEE XJ 4.0 ENGINE SWAP - Part 2 Engine Prep and Install

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Here is Part 2 of the 4.0 engine swap in a Jeep Cherokee XJ. This video will cover some preparations to consider before installing the motor. Hope this vid helps you and I hope you enjoy it! #Jeep #Cherokee #XJ #engineswap
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Daniel 2.20 Blessed be the name of God forever and ever for All wisdom and power are His.
Hey, what’s up, guys? I hope you enjoyed another project. Please remember that this video product is meant for entertainment purposes only and intended for people of driving age, and that is not “made for kids”. Also Please Keep in mind I am not a professional and I have no professional training so don’t try this at home. If you decide to modify or fix your own vehicle please keep it legal, roadworthy, and most importantly SAFE. Thanks for watching and I’ll see you on the next project! ✌

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28 июл 2022

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Комментарии : 94

@Luke-gp9by Год назад

This 2 part series helped me so much!! Was going down the freeway when a piston head decided to leave the chat. Thank you!!

@ProjectDanH Год назад

Glad it helped! Sorry your piston logged off!

@marcofox444 Год назад

YOOOO ME MF TOO😭 my first jeep man didn’t even last me 2 weeks

@RomanMauser 2 года назад

Thanks for video! Greetings from Odesa, Ukraine! My zj 4.0 needs this procedure some day...but later...

@davidchristensen2970 6 месяцев назад

Thanks for taking the time to make this video, it was very helpful and informative.

@jaboneyoyo5843 Год назад

Great job as usual Dan 👍 the best Tutorial videos i have ever seen from anyone on youtube

@ProjectDanH Год назад

Thanks brother! I always appreciate your view! 💪

@wyattoneable 2 года назад

I enjoyed following along Dan. My old XJ is getting up there in mileage so I may come back here when it comes time to replace my engine.

@ProjectDanH 2 года назад

Thanks Brother! come visit anytime!

@stevenreyes9209 2 года назад

Another great job by Dan can't wait to see what else you got going on

@ProjectDanH 2 года назад

Thanks brother!

@raystevens687 Год назад

Hi 👋 👋 👋 👋 👋 Dan I just to say thank you for doing a great job on the Jeep. I hope to more videos 📹 soon.

@misdemeanor85737 2 года назад

Good series ! Now I know how much is needed to do the job !! Good Vid 🖒

@ProjectDanH 2 года назад

Thank you so much!!! Glad it was helpful!

@Chrisw678 2 года назад

Fantastic job buddy. Excellent work.

@ProjectDanH 2 года назад

Thanks brother!!

@MattBrownbill Год назад

Nice one! I did the manifold bolts in the car. Almost made me give up the entire job!

@ProjectDanH Год назад

Hahaha, dude! That's rough!

@meadows408 Год назад

I had a 94 2wd w/5 speed and I could give college kids fits in their little BMW's stoplight to stoplight. I've owned 4, totaled one and it saved my life, they are built very strong and the 4.0 6 cylinder is a beast.

@jaysmith5084 2 года назад

A Jeep that doesn't leak something 😂 now thats a custom job 👍 You went above and beyond for this XJ with all the cleaning and painting ect... Most shops won't swap your engine with love . Now this rig can get back to life once again!!

@ProjectDanH 2 года назад

You got that right! This XJ got the Dan H treatment

@jaysmith5084 Год назад

@@ProjectDanH Dannersized 👍

@ProjectDanH Год назад

@@jaysmith5084 🤣🤣

@Ozzy5610 2 года назад

Great work Dan! Did you buy an Excursion?

@Olivermanaged 11 месяцев назад

Awesome vid dan. 👌🏼

@ProjectDanH 7 месяцев назад

Thank you!!!

@g_unit6773 2 года назад

Great video, love the 4.0 👍🇺🇸👍

@ProjectDanH 2 года назад

Yes Sir!!! Thanks for watching!!!

@raystevens687 Год назад

Hi Dan 👋 👋 👋 👋 just wanted to let you know that the Freeze plugs on the back of your engine needs to be replaced. I see Rust. Hopefully it will work for you.. Anyway don't forget about buying Brass freeze plugs I bought my freeze plugs at Napa auto.

@TheMachoGabacho Год назад

Great videos. Just wondering - is it possible to pull the engine and trans in one piece?

@fabuloussnow 2 года назад

Nice job man! Love your "brakes" shirt though)

@ProjectDanH 2 года назад

LOL Thanks for noticing!! A good ol D&E Collab!!

@danhambrick6331 2 года назад

Nice job Brother...💪👍👍

@ProjectDanH 2 года назад

Thank you! Cheers!

@jimmygunz6762 2 года назад

Good job brother!

@ProjectDanH 2 года назад

Thank you Jimmy

@dougfields5798 2 года назад

Nice couple of videos,I enjoyed watching you working.Should I send you a pair of gloves to protect your pinkies from that flywheel?.

@ProjectDanH 2 года назад

LMAO! My poor little pinky! I have gloves but hate using them. Thanks for watching!

@ryanmiller2639 Год назад

BEAST

@ProjectDanH Год назад

💪

@tmmyjay 3 месяца назад

Is it possible to put it in crooked? None of the bolts index. It's slots and oversized holes all the way back to the transmission crossmember...

@wilbertcanul7427 Год назад

good job.... saludos desde mexico

@ProjectDanH Год назад

Thank you brother!

@r.weaver3769 2 года назад

I used the Dorman dipstick in my 04 4.0 now 6 quarts read 1/2 quart overfull. Did you replace rear main seal? Just curious. put used 4.0 that had no signs of leaks in cousins Wrangler, started leaking 2 weeks after install. BTW, excellent job, my friend.

@ProjectDanH 2 года назад

No RMS in this swap .. just did one in Wrecked J tho!

@usafyuros6126 2 года назад

Great vid Dan, my question can a wj rear dana hookup with a zj?

@ProjectDanH 2 года назад

Yes, Contact Roy Remick On Face Book, he did it

@Spooner4040 2 года назад

Hillman part# 883604 replaces the E12 bolts. I got rid of them.

@ProjectDanH 2 года назад

Nice move Mike! Thanks for the Info!!!

@radiowave9995 2 года назад

Hello Dan great series. Have a question on a ZJ 1995 Grand Cherokee. My Digital Heater/AC control blows cold air BUT if I move the temp dial just 1 degree it blows hot air for days. So if set to 55 degrees and move to 56 or set to 70 and move to 71 air blows heat instantly for days. I don't touch the 55 (blowing heat) then in a few days it blows 55 again. AC will blow 55 as long as I do not touch the temp dial. If I adjust the Temp just 1 degree boom HOT air and wont go back to 55, 60, 71 or whatever for days. Have you any solution or things to check?

@ProjectDanH 2 года назад

Hey, Thank you for watching! try replacing the AC control unit

@kevinledwards Год назад

Did you replace that hose that goes from the intake tube to the canister on the passenger side. If so do you happen to have a part number for that?

@ProjectDanH Год назад

Vacuum lines?? nah sorry no part numbers. Try a junk yard!

@brandonspies Год назад

The engine was installed previously in a manual and he set it up for an automatic. Gotta remove the pilot bearing or the transmission won't mate. Ask me how I know. 😂

@ProjectDanH Год назад

LOL, YEP! Depends on the years the older years are longer and definitely wont fit!

@brandonspies Год назад

@@ProjectDanH it’s a minor but important detail to look out for. Or replacing/adding the pilot bearing if your Jeep is a manual and going the other way. Throw out bearing is also a good replacement if your in there and it’s a manual.

@kennethpartlow7110 Год назад

I have a 00 jeep XJ and bought a 99 XJ with good motor I’m gonna keep my coil pack not distributor how do I make the coil pack stay on the motor because the bolts aren’t there to mount it ??? Thanks love your videos

@ProjectDanH Год назад

Thanks brother! you have to put your head from 00-01 on it! Make sure if its stamped 0331 that it says TUPY on it!

@redtango75 Год назад

Check out K Suspension and the viper coil pack mod. Seems perfect for this scenario.

@madmacks Год назад

How did you torque the engine back to the transmission? Did you use crows feet wrench heads and a torque wrench or just wing it?

@ProjectDanH Год назад

didn't have any Crows feet.. I used a 15mm gear wrench,. Couldn't get a torque wrench on so I used locktite and cranked it down

@GhettoFabulous99 2 года назад

I could see the emotion/relief/exhaustion in your face the split second it cranked up. That's what it's all about brother. Good job. Well done. 💯🇺🇸💪🏻

@ProjectDanH 2 года назад

Amen! It was very relieving. Lol Thanks for watching bro

@Bo2battlefieldgamer Год назад

Dan how did u remove the dowels from the old engine? Struggling right now

@ProjectDanH Год назад

Vice grips on the dowel, twist em while tapping the vice grips with a hammer... also I'm strong AF.. lol

@Bo2battlefieldgamer Год назад

@@ProjectDanH thanks for the reply! just finished my first swap today I did that method but I had to slide a drill bit through the middle so it wouldn’t flatten the pin

@stephanieshirley614 2 года назад

Hello Dan..I didn't know how to get a hold of you I been watching your videos since I found you ..enywho..I had an accident ran into a gas pump pylon..it smashed in my front passenger side it looks ugly..I have a 2010 jeep grand cheerokee limited hemi..I'm trying to figure out how to pull it off and if I should pound it out or just buy a new one..if you could message me back and we can chat help me out a lil bit since your a great mechanic on jeeps..I've watched alot of different people ..but bro you out smart em..let me know..have a great jeep kinda day!..thanks

@ProjectDanH 2 года назад

Hey, Thanks for watching!!! So sorry about the accident. Depending on the severity of the damage and If it still runs and drives you could start to accumulate the obvious parts first. If you can pull your own new parts yourself you can learn how to do the job yourself. When you have the parts and some confidence dig in!

@stephanieshirley614 2 года назад

@@ProjectDanH appreciate it...do you have an email address or some way I can show you some pics of the damage then maybe u can shove me in the right direction..?

@ProjectDanH 2 года назад

@@stephanieshirley614 hit me up on Instagram @project_danh

@stephanieshirley614 2 года назад

@@ProjectDanH ...dude thank you..I'm really amazed you connect with your viewers and jeep lovers..I have so many ?..but my wife has insta and we'll drop you a message...thank you Mr. DanH..

@Gotyoulookingnyc Год назад

How many times did you think about a 4.6 stroker (since ima pull it anyways😂)

@ProjectDanH Год назад

lol. Every day!

@barbaraflores2 Год назад

Hi questions what name the book ? im have cherokee xj in need this mecanic book

@ibrahimalmalki9663 Год назад

me to😅

@Chris-fl6fx Год назад

14:39 Hello Dan, and thanks for the screenshot. My Haynes workshop manual doesn’t do the electrical sensor.😢. Finally finishing swapping a rebuild 4.0l I in my Xj classic sport , purchased from USA engines in the Netherlands. Completely cleaned and spray painted al the parts that came of the old engine which had been leaking oil al 😢around for about six years😩. Sandblasted the exhaust headers and spray painted those with heat resistant paint. Today I am cleaning the engine compartment. So hoping to get it running by the and of the week. Keep up the good work and Greetings from the Netherlands.

@ericsxj1975 Год назад

Factory Service Manual

@briansmith1612 Год назад

Hey Dan, do you know if it’s possible to convert a 2wd WJ to 4wd?

@ProjectDanH Год назад

Yes.. absolutely. You'll need an axle, transfer case, Shifter, driveshaft... But yeah, it's possible

@briansmith1612 Год назад

@@ProjectDanH Thanks Dan I love your videos BTW

@jaboneyoyo5843 Год назад

Anything is possible for sure 😁👍🏻

@jaboneyoyo5843 Год назад

Forgive my lack of knowledge with the xj zj lmnop stuff ..what year do u have that u want to make it a 4x4 .. and where do u live i have 2 extra transmissions for the 98 laredo 4.0 .if your local your more then welcomed to take one for free ..im in NY long island. Trans has the transfer case already on them and event the front drive shafts as well.. i do have a shifter aslo and i should have everything u need ..for free like i said if your local

@cliff400 Год назад

@@jaboneyoyo5843 that's awesome your going to help some one out like that, I bought a part jeep for that purpose but now I may put it together lmao, I'm in NM so not close enough to help out but my bodies are rust free