Now in chapter 26 having completed the starter rebuild in the last chapter the next logical step will be starter installation. While sadly a new starter was ultimately used for the build, every effort was made to restore the old one.
Looking back in chapter 24 we remember that spacers were added to accommodate too much taken off by the machinist on the side of the engine. Everything had to be reassembled just to check clearance in the inner primary. The belt is used to determine everything is parallel. Rotating the engine a few times sets the offset, this was about dead on. At this time the first of two chain tensioners is now replaced, this was the broken one on the high side as the chain is now reconnected.
Now the forward controls are cleaned and re-installed. Then the linkage to the shifter is reconnected. All of the hardware within the inner primary is tightened down, the nylocks replaced with new. The two safety bolts are then tied off with safety wire.
The clutch hub nut comes to the shop to press out the seal, there was only one in it, ive replaced it with two seals, a more modern setup. The surface of the clutch hub and woodruff key mounting area on the shaft for the transmission receives a light coat of anti seize. This is also applied to the mating surface of the clutch hub before pressing it in, lining it up with the key using the new provided lock washer.
At this time the starter is mated to the housing and installed into the inner primary. New gaskets and deflectors were purchased, a bracket is removed from the transmission for mounting. The oil tank is fit quickly just to test for obstruction. Once the starter is completed it is followed by the solenoid.
Now the basket and belt are re-added, followed by the clutch hub nut, shifting through to 4th gear rotating the tyre. The rear is then dropped , and with the wife holding the rear brake the clutch hub nut is torqued down. A primary locking bar is used to lock up the the sprockets allowing the sprocket on the engine.
Finally the clutch basket is cleaned, along with new clutch plates and cleaned friction plates I repack the basket in order. Finishing off with the releasing disk. The clutch will be setup n the next video.
#shovelhead #amf #harleydavidson
9 июн 2021
