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Automobile Harness and Wire Repair, How to Solder and protect wires 

Power Probe USA
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How to correctly repair, solder and protect an automotive wiring harness or wire, using the Power Probe Micro Torch

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5 июл 2024

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Комментарии : 115   
@ronatholl493
@ronatholl493 7 лет назад
I agree with this method of hooking two wires together rather than just soldering them side by side excellent advice thanks
@jusb1066
@jusb1066 6 лет назад
its called a linemans splice, goes back to the old days of telephone wires being repaired up on poles, its reliable
@nickayivor8432
@nickayivor8432 Год назад
Power probe 🇺🇸 Thank you From Nick Ayivor from London England UK 🇬🇧
@airyordan6291
@airyordan6291 4 года назад
Thank you for the video. I had a "small" car fire that just screwed my wiring harness.
@geistercood2674
@geistercood2674 3 года назад
thanks excellent tutorial and way to repair my damaged cables
@KompulsaOfficial
@KompulsaOfficial 4 года назад
I'm impressed. Well done 👽
@gabrielshinyemba4847
@gabrielshinyemba4847 8 лет назад
Its good and easier this video make me understand to work on auto electric
@donrob4058
@donrob4058 2 дня назад
Thank you. I was doing it all wrong before watching this video lol
@cameronjohnson6321
@cameronjohnson6321 8 лет назад
that torch thing is legit
@riperoni861
@riperoni861 4 года назад
So I'm working on my first car and I got a new battery and new terminals. The terminals are generic so I had to cut the wires to connect them to the terminals. Because the had the factory clamps. I ended up cutting the positive green wire to short that connects to the fuse box to the battery. I'm I able to repair it so it could reach to the positive terminal using these tools?
@JimVincitore
@JimVincitore 8 лет назад
Sweet! Exactly what I needed to know!
@jaylt784
@jaylt784 2 года назад
I've never done this but knew every step and what it felt like to do it. Wtf is going on. Great video and now I'm just wondering if I somehow did this once and just don't remember
@jul6956
@jul6956 2 года назад
Nice and simple gracias.
@Toyotas_n__Tools
@Toyotas_n__Tools 5 лет назад
I LOVE MY POWER PROBE SOLDER IRON!!
@powertran6755
@powertran6755 8 лет назад
Bought the kit but can you advice where to find the soldering guideline pdf? thanks
@Edgar4T007
@Edgar4T007 Год назад
Great simple explained video 📸👍😃📷
@jonathangutierrez3886
@jonathangutierrez3886 4 года назад
I have a Chevy 2005 equinox and I need to repin the harness connector that's under dashboard driver's side. The pins in my harness corroded, which means I would have to replace the whole pin. Could anyone point me to a good website that can provide such pins? Any forums or websites that can provide info? I need help identifying what kind of metal pieces go at the tip so i can order them!! Any info would be much appreciated.
@anotherone3957
@anotherone3957 Год назад
So this can be done on an ABS wheel speed sensor? Mine burned out and I can't attach my new sensor to the harness because the adapter melted away
@May9ninth
@May9ninth 7 лет назад
i need this!!!!
@jamescc2010
@jamescc2010 7 лет назад
Hi, I need to replace my seat belt retractor plug with a new old which might require soldering / splicing. The wire might have 2 small copper wires in it but not 100% sure. How can I safely & effectively do it the RIGHT way since it is critical safety device that connects to airbag system? Of course I can always look for experts or expensively replace the whole floor harness but that will be the last resort.
@Ivan-pi6ur
@Ivan-pi6ur 2 года назад
Disconnect your battery and wait for the capacitors to unload before working on it, just be careful not to short out any connections
@christianchev4717
@christianchev4717 5 лет назад
I used to solder in this way when doing repair on my car some years ago. I recently discovered that the solder had cracked (wires still connected) after around ~ 3 years of use in engine compartment. I did though isolate the connection waterproof. Vibrations and temperature changes (especially in my area) had weakened the solder and it could probably have made a bad connection after some time. I replaced all repaired connection with butt connectors that had heat shrink tubing after advice from mechanics. In general i would recommend if you do repair in a place where you the wires are absorbing vibrations or temperature changes such as when the engine heats up/cools down after use, use butt connectors. If you want long term solid connection.
@tubeyou0925
@tubeyou0925 Год назад
Terrible advice...
@isoconfused8744
@isoconfused8744 7 лет назад
would have been better with electrical silicone grease applied to the wires before heating heat shink.
@chandimaganepitiya7927
@chandimaganepitiya7927 6 лет назад
what is that soldering iearn ??
@suhaybmadarbakus8875
@suhaybmadarbakus8875 6 лет назад
What it the name of the rubber use in it please??
@sandspar
@sandspar 6 лет назад
This is a commercial for your proprietary torch kit. I have an electric iron that I used in Iraq, much better. Also I always tin any wires prior to connecting. The dissimilar metals are not proper. Thank you for making this short.
@PlainBanana
@PlainBanana 8 лет назад
Can you use larger gage for smaller gage? like use 14 gauge for 16 gage?
@Ivan-pi6ur
@Ivan-pi6ur 2 года назад
No especially with sensitive electronics, they have different amperage ratings
@philindeblance
@philindeblance 9 лет назад
how fast and how hot does it make the tip when turned on from a dead start?
@jusb1066
@jusb1066 6 лет назад
takes 30 seconds, but they heat up well, more thane enough to solder, but there are plenty of gas solder torches, they are good, but not as good as electrical, id even choose a 12v one over gas, but they have their place if you cant get power there
@puklerxyilo
@puklerxyilo 7 лет назад
You should never connect copper wires with aluminum ones. Within time galvanic corrosion will destroy the connection
@thurstonhyde8741
@thurstonhyde8741 4 года назад
That is nickel coated wire.
@naturelover8585
@naturelover8585 3 года назад
Thnks for the info
@puklerxyilo
@puklerxyilo 3 года назад
@@naturelover8585 you are welcome!
@naturelover8585
@naturelover8585 3 года назад
Thnks a lot sir
@md.tanvir2407
@md.tanvir2407 6 лет назад
Very nice
@YNTGUNS
@YNTGUNS 4 года назад
I have a 18 gauge wire on my motorcycle thats broken. I have 16 gauge wire can i use it to splice?
@Ivan-pi6ur
@Ivan-pi6ur 2 года назад
No especially with sensitive electronics, they have different amperage ratings
@notinservice1278
@notinservice1278 7 лет назад
robot probe solder 5000 must have in my toolbox
@tiredowalkin
@tiredowalkin 9 лет назад
Now you stated to place two pieces of shrink tubing onto the repair before the soldering, but I didn't see what you did with the second piece? is it a back up in case of failure, you know....plan B?
@Krnnerdboy
@Krnnerdboy 8 лет назад
The second piece of shrink tube was for wire lengthening, when you will have 2 solder joints.
@Krnnerdboy
@Krnnerdboy 8 лет назад
The second piece of shrink tube was for wire lengthening, when you will have 2 solder joints.
@funpeoplearoundtheworld7027
@funpeoplearoundtheworld7027 3 года назад
Avoid letting the solder wick down beyond the twisted joint, in fact, you should have split each the wires into pairs of strands, then overlap twist them into each other. THen apply just enough solder that wicks no further than the last couple twists. THe twists acts as a strain relief, Dang i need to do a video showing people this.
@PrabhatKumar-zw9yp
@PrabhatKumar-zw9yp 5 лет назад
You can also use simple lighter instead of torch kit.
@JamesValentineBaja1000
@JamesValentineBaja1000 3 года назад
Not as effective
@stevetheyardguy1738
@stevetheyardguy1738 9 месяцев назад
What if you dont use risin core solder?
@parkerwal31
@parkerwal31 3 года назад
Where do you buy automotive wire like that? Can it be any wire as long as it's the same gauge? Trying to avoid buying an entire harness just for parts.
@D3athduo
@D3athduo 2 года назад
Autozone, Amazon, any hardware store probably. Just need to know what gauge you already have on the part.
@Mustafadroid
@Mustafadroid 8 лет назад
can I use this for a airbag harness
@jamescc2010
@jamescc2010 7 лет назад
Hi, Did you get yours fix ok? I need to replace my seat belt retractor plug with a new old which might require soldering / splicing. The wire might have 2 small copper wires in it but not 100% sure. How can I safely & effectively do it the RIGHT way since it is critical safety device that connects to airbag system? Of course I can always look for experts or expensively replace the whole floor harness but that will be the last resort.
@Mustafadroid
@Mustafadroid 7 лет назад
James Chuaycham ป้อม ศักดิ์ชัย yes I fix my airbag harness....I recommend for you to use heat shrink tubing n use some electric tape on top of that
@padraiggalvin2807
@padraiggalvin2807 5 лет назад
Im not sure about that twisting them together method. even do it makes the job easier to do. solder cannot flow to the inner wires.thats what i was thought when going to school
@hanslumbridge5349
@hanslumbridge5349 Год назад
Can 1 or 2 strands of a wire being cut prevent a wire from working correctly??
@jb-vz4wb
@jb-vz4wb 7 месяцев назад
Shouldnt... but it depends on how big are the strands, what is the load on the circuit
@eliasshadow5643
@eliasshadow5643 5 лет назад
I think this video is pretty good. If yall confused check out erick the car guy he got some good vid on this.
@mindmasterajae
@mindmasterajae 8 лет назад
Did anybody notice that the he soldered the purple wire to the spare blue wire... instead of back to the other purple wire? Also, why two pieces of heat shrink?
@JamesAnderson-mi8dc
@JamesAnderson-mi8dc 8 лет назад
+mindmasterajae he was replacing a section of a wire, not just joining up two ends, so he showed how to correctly join one side, so you can follow the same steps for the other.
@ras6488
@ras6488 3 года назад
I would never solder the wiring of a vehicle wiring harness unless that connection will not vibrate, unless of course one wants to troubleshoot broken solder connections at a later date.
@GamingAmbienceLive
@GamingAmbienceLive 7 лет назад
*why would anyone use an awkward thing like this when there are properly shaped soldering torches like DREMEL*
@jusb1066
@jusb1066 6 лет назад
its cordless, cordless electricals suck , dont have the power
@CanadianCharlie64
@CanadianCharlie64 8 лет назад
How much for the micro torch??
@Frank_C_
@Frank_C_ 8 лет назад
+CanadianCharlie64 Use a lighter
@neza70
@neza70 7 лет назад
+Jon Snow The Crow hey jon for sure lighter works extremety heat
@Ivan-pi6ur
@Ivan-pi6ur 2 года назад
Don't use lighter near fuel lines though, i usually use my soldering iron to shrink the tube, heat gun works too wich is basically this product
@JUKE179r
@JUKE179r 5 лет назад
everyones a professional in these comments. jeez...
@mmmmmlemons
@mmmmmlemons 3 года назад
Can you explain why heat shrink was added to both wires?
@JUKE179r
@JUKE179r 3 года назад
@@mmmmmlemons ... at what partin the video? Ask one of the professionals in the comments. I only dealt with Air Force classification wiring on aircraft per a TO so I wouldn't know. 🤓
@Sniperssx
@Sniperssx 2 года назад
Please share tools
@nappinj12
@nappinj12 7 лет назад
wires should be crimped not soldered. soldering them make wires brittle. pro wiring harness have no solder at all. factories used to solder and have failure all the time.
@pennywatts3759
@pennywatts3759 7 лет назад
nappinj12 lo
@jusb1066
@jusb1066 6 лет назад
sure IF you have the real ratchet crimper (not that pressed steel cheapo) and quality connectors, id agree, but for most people soldering and shrink tubing can be decent so long as you dont wick the solder up the wire, and use extra shrink tube to protect it from movement fatigue
@SalemMillion
@SalemMillion 8 лет назад
Why solder ? why not use an uninsulated or a butt connector on both sides ? I'm not an expert so am not trying to be a smart ass here i just want to know why go all this trouble when there is an easier method, I did a western union splice and wrap them with a wire tape on my car couple of years ago and now the tape is sliding off from heat and i want to use a better method in my car
@klokstop
@klokstop 8 лет назад
what ever your chosen grade / method of repair whether you use twist and then insulation tape (temporary repair at best) crimp connectors or the method shown (the best imho for connectivity and protection against water) all methods should be insulated to prevent any possible electrical shorts. If a job is worth doing do it properly within your capability or pay a professional. btw .... you can use insulated inline crimp connectors that can then be heated to shrink and seal with glue to give the same iP rating if used absolutely correctly but they can be more bulky especially if more than one is used within the same area of a loom repair, extension or upgrade. Many ways .... but some are better than others depending on the variations of application :-)
@SalemMillion
@SalemMillion 8 лет назад
+Gary Thorley Paying unfaithful professionals what screwed up my Chevy shorts like my ride is possessed just so i can take my car back to them, I will be ordering some Soldering tools and practice till i get it right, And what's with the heat shrink glue ? is heat shrinking not enough ? i got to look that one up, anyways bubba thank you for the reply
@klokstop
@klokstop 8 лет назад
+SalemMillion i too have experienced poor work from so called professionals so i now do my own work if i have time but never the less there are a lot of great pros out there too .... you just gotta pick carefully if you cant do the work yourself. The glue inside creates a greater seal for no water ingress for 4x4s that go wading through deeper water than standard vehicles or stock 4x4s ;-)
@rondale1980
@rondale1980 8 лет назад
soldering the wire makes a stronger connection then a crimped on butt connector.
@jusb1066
@jusb1066 6 лет назад
yep tape was your mistake, he used shink tube, second he soldered it not just the splice. sure crimp can be great, BUT only if you have the real ratchet crimper, not the cheapo one, soldering and shrink tube is cheap and easy and gives you other options
@PHGNetworks
@PHGNetworks 6 лет назад
Thats a pretty bad video when it comes to details. First, you want to mach colour coding of wire. Last but not least, you should never mach aluminium and copper wire. Ever heard of galvanic corrosion?
@MrPaddy1000111
@MrPaddy1000111 5 лет назад
That wasn't aluminium wire, it was tinned copper.
@mdnasernacir2366
@mdnasernacir2366 4 года назад
Badar Kood
@phasorsystems6873
@phasorsystems6873 4 года назад
Can anyone test this out and give feedback? Look for androidcircuitsolver on google
@abe6495
@abe6495 5 лет назад
My mechanic simply twisted and applied black tape to my vehicle's electric wires. This video makes me wonder how long that will last?
@danielcramer8674
@danielcramer8674 5 лет назад
Time for a new mechanic
@Ducatislave
@Ducatislave 4 года назад
you ought-ta twist his nuts together and ask him if they will hold. guy sound like a real hack
@CJ.A-C
@CJ.A-C Год назад
when is the power probe \\\\\\\\ \Mastero going to work properly ?????????
@PowerProbeUSA
@PowerProbeUSA Год назад
Hello Clive. We're working on an update now, sorry for the inconvenice
@jasonbuben7787
@jasonbuben7787 3 года назад
People buying Torch kits to shrink tubing, me with a lighter 😐😑
@butchsipe1206
@butchsipe1206 8 лет назад
red book xxx
@toniweinberger9358
@toniweinberger9358 7 лет назад
Butch Sipe u
@TheMarkDJ
@TheMarkDJ 7 лет назад
Good vid, but it's SOLDER, not SODDER
@TheRCMoose
@TheRCMoose 7 лет назад
you aren't actually pronouncing the "L" are you?
@ISKLEMMI
@ISKLEMMI 7 лет назад
In Canada and the U.S., we almost always pronounce it 'sodder' - rather than 'sole-der' as the rest of our brothers in the Anglosphere do.
@MrSpiderman1321
@MrSpiderman1321 9 месяцев назад
Do not use solder for vehicle wires. It becomes brittle over time and breaks. Use a crimped connector instead.
@DzieXik
@DzieXik 4 года назад
Well it's not the way it should be done. Single wires in the cable should be combined with second cable and then twist and solder. In your case it will be much fatter than regular wire.
@rudyromero552
@rudyromero552 11 месяцев назад
I use a lighter
@ghadeerdr
@ghadeerdr 3 года назад
Fareygood
@PowerProbeUSA
@PowerProbeUSA 3 года назад
Thank Ali!
@benjaminfifield8838
@benjaminfifield8838 Год назад
or just do it the proper way and use open barrel splices and adhesive lined heat shrink, there is a reason the oems dont use solder in their harnesses
@PowerProbeUSA
@PowerProbeUSA Год назад
thanks for your input
@890slay
@890slay 7 лет назад
Corrosion does not affect copper. And calling that a good soldered connection 2:46?
@asiandelight08
@asiandelight08 7 лет назад
it's a pretty good solder joint actually
@carlsaberhagen628
@carlsaberhagen628 6 лет назад
Copper is highly resistant to corrosion, yes. However, any contact between dissimilar metals increases the chance of galvanic corrosion.
@wake151291
@wake151291 5 лет назад
Corrosion does affect copper. I deal with it every week. Living in the UK brings its challenges when exposed to salt. It turns the copper wire into green powder. So any chaffing and exposed copper is an issue here.
@eliasshadow5643
@eliasshadow5643 5 лет назад
I thought it was pretty good
@davidgruen7423
@davidgruen7423 5 лет назад
That solder technique was mediocre, you don’t need that much solder, and heck, why do you strip that much of insulation? I usually only strip just enough that you can twist two wires together without having too much exposed wire.
@user-fm4ru3qo3y
@user-fm4ru3qo3y 4 года назад
1:06 it should be Gauge, not Gage
@Chris-qg9rz
@Chris-qg9rz Год назад
that soldering really bugs me
@JuanFernandez-zv2oz
@JuanFernandez-zv2oz 7 лет назад
Doing dabs with this same shitty china made torch, it sucks. For the love of your car, and your fingertips, buy a real electric iron. Please watch a different video.
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