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Making a Custom V10 Aluminum Intake - Ford V10 4V Build Ep. 7 

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We finally finished building the custom intake manifold for the Ford 4V V10 build!
Big updates coming on future videos so stay tuned!
00:00 Intro
00:45 Welding Runners
02:17 Match-porting Intake Flanges to Heads and Finish Welding Runners
04:49 Welding Intake Base Plates
07:41 More Welding and Forming Sheet Metal
08:44 Engine Name?
08:57 Final Intake Welding
10:35 Intake Project Recap
11:20 Final Intake
11:35 Outro

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27 июл 2024

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Комментарии : 111   
@rotaryperfection
@rotaryperfection 8 месяцев назад
10:29. For future reference, guys, don't ever use a cutoff wheel to cut aluminum you're welding. Bits and pieces of the wheel will impregnate into the aliminum and cause leak points. All those black little specs in the weld just above that throttle body plate is a perfect example of contamination of the weld from that cut off wheel. Just use the cut off wheel to cut down the section you want to cut off the larger piece of aluminum sheet, then use the band saw to do the final cut. You'll thank me on future builds.
@prxcizion4129
@prxcizion4129 Год назад
I can't wait to hear how this engine is going to sound. Huge mod motor fan. Currently have a single turbo 2v that I beat the hell out of. This platform is highly underrated.
@eg1960
@eg1960 Год назад
How high does yours rev to? I hear they can safely rev 1000rpm higher than stock, that would sound insane🤯
@prxcizion4129
@prxcizion4129 Год назад
@@eg1960 currently spinning up to 6500. Don't want to go to much higher on 10psi and stock bottom end haha
@eg1960
@eg1960 Год назад
@@prxcizion4129 what kind of exhaust?, I've been looking for good audio clips for this engine when na, I want to hear it under load and near rev limiter so badly, I want to hear na but I bet that turbo sounds good😩🤯
@prxcizion4129
@prxcizion4129 Год назад
@@eg1960 It's a 4in down pipe running straight out the turbo and pointed straight down. Haha but my old exhaust set up was long tubes, bassani x pipe, and borla stingers. Would have never gotten rid of it if I didn't go turbo haha
@prxcizion4129
@prxcizion4129 Год назад
@@eg1960 also if you go to my channel there's a short idle video on there from the first start up
@richardholdener1727
@richardholdener1727 Год назад
very cool stuff guys-keep up the good work
@biy_buildityourself
@biy_buildityourself Год назад
Thanks Richard! It's inspiring to know people at your level appreciate work of DIY guys like us!
@mchristr
@mchristr Год назад
I know you guys have day jobs but you're breaking new ground. Hopefully the YT world will recognize how special this project is and support new content.
@biy_buildityourself
@biy_buildityourself Год назад
We appreciate it man, thanks for the support! 🙌🏽
@nonnosss
@nonnosss 9 месяцев назад
Guys your the next generation of engine builders. Like what you did in a simple garage and with simple tools. Keep it going because I wana see that engine running.
@SideshowBen206
@SideshowBen206 Год назад
I truly hope there are equal length, long tube, 10 into 1, sequential fire headers in our future 😁
@benloyd1970
@benloyd1970 7 месяцев назад
So cool to see someone building the V10.
@DoctorRed79
@DoctorRed79 Год назад
Wrinkle Blue w/Gloss black oval and valve covers.
@rswany16
@rswany16 8 месяцев назад
I just found you guys from Deboss Garage. I am absolutely hooked on this build. You guys are doing an incredible job!!!!
@vintagespeed
@vintagespeed Год назад
AL is great to weld once you figure it out. when you lay an ugly one, run back over it with the torch (no filler) and work the pedal to pretty it up. good looking intake!
@Robert-mn8gc
@Robert-mn8gc Год назад
Waiting Patiently 4 more updates . Come on guys 👦 pls . Robert Australia 🇦🇺
@4mecz
@4mecz 8 месяцев назад
Totally awesome! Great use of the 3D modelling and 3D printing!!
@Lumpys_Garage
@Lumpys_Garage Год назад
You guys should definitely try a stubby cup for your Tig torch. Makes holding the torch and getting in tighter spots much easier. Really cool project.
@fourcam150
@fourcam150 Год назад
A brushed finish might look good on that intake....along with some blue(or possibly black) valve covers.
@Genesis385
@Genesis385 Год назад
I think a set of VCs in grabber blue would be just right on this one.
@TheTruthBeToId
@TheTruthBeToId 10 месяцев назад
The 6.8 h-owl is an awesome project name for that engine.
@saludahead
@saludahead 4 месяца назад
That's not an owl! You took a coyote and made a dire wolf out of it!
@danphillips2461
@danphillips2461 Год назад
Awesome fellas. Most anticipated engine build in youtube history for me!!!!! I was looking into the v10 ford about a month before you guys started this and I am hooked! FYI i reckon paint the intake ford blue wrinkle finish. The aussie fpv boss 290 engines had blue intake and they look sick.cheers
@pcwizzy460
@pcwizzy460 Год назад
I hate how the RU-vid algorithm isn't getting you more views!
@Nikko780
@Nikko780 Год назад
That's pretty incredible work considering you guys have self-taught during the build. Looking forward to the completed engine!
@Aheitchoo
@Aheitchoo Год назад
Blue crinkle!
@CapablePimento
@CapablePimento Год назад
I really like where this is going. Definitely a labor of love. I really hope Ford Racing or Edelbrock or AFR or somebody is paying attention. You guys have struck on, what could be, the next big thing for Ford guys. Cant wait to see the numbers or hear it scream! BTW…subbed. Hooked. Yahtzee!!
@tomp1612
@tomp1612 Год назад
Awesome job on that intake.
@Racer..X
@Racer..X Год назад
Great progress!!! The intake came out great! Excited to hear this thing run
@biy_buildityourself
@biy_buildityourself Год назад
Thank you! We can’t wait to get this thing started either 😬
@witchcraftauto
@witchcraftauto 8 месяцев назад
This is such an epic build! I am hooked!
@shawnwedge5833
@shawnwedge5833 Год назад
Just polish the intake for now and clear it. Anything after that isn't screwed up then, if you change your mind.
@mchristr
@mchristr Год назад
You guys are absolutely fearless. How about some info on the rotating assembly (pistons, rods, etc.)? I vote for satin black on the intake.
@biy_buildityourself
@biy_buildityourself Год назад
We are still waiting on a few parts but we will be doing a part walk-through in the next video so stay tuned!
@mchristr
@mchristr Год назад
@@biy_buildityourself Subscribed so I won't miss it. And I'm really curious about the cam situation.
@biy_buildityourself
@biy_buildityourself Год назад
Keep them coming guys! Current Intake Finish Tally: Gloss Black: I Satin Black: I Natural/Brushed Aluminum: II Gloss/Polish Clear: III Wrinkle Blue: III Anodized Copper: I Anodized Black: I Cerakote: II Gun Metal Grey: I Nardo Grey: I
@fightfanian
@fightfanian Год назад
Wrinkle blue intake and valve covers
@xxxmikeyjock
@xxxmikeyjock 8 месяцев назад
you can probably 3d print the actual intake... or use a 3d model to make a mold to cast one either in resin or aluminum. you guys have skillz
@zod-engineering-welding
@zod-engineering-welding Год назад
Amazing work. I'm jealous!
@xozindustries7451
@xozindustries7451 10 месяцев назад
Nice work, I don’t understand why it’s a divided intake, but I’m sure you can see how it works with and without the divider
@MapOfEurasia
@MapOfEurasia Год назад
I would go for Cerakote, Junkyard Dave loves that stuff and he used a lot on his Charger Wagon build ✌️ You guys deserve more subscribers!
@thelandofmisteroz
@thelandofmisteroz Год назад
The Howlin Owl!
@benrobinson9136
@benrobinson9136 Год назад
Third time asking for a video on the mark viii! BTW THE INTAKE IS SIIIIIICKKKKKKKKK!
@biy_buildityourself
@biy_buildityourself Год назад
Thanks Ben! We will find a way to throw the mk8 in one of the videos, and since you’ve been asking since day one, we’ll make it even better for ya and show you both (Yes we have two 😬)
@Levibetz
@Levibetz Год назад
I think just DA sand it down to a nice smooth finish, then use scotch brite to grain it front-back. Best case you could have it anodized clear or even black or gold or something neat. I'm not a huge fan of the coarse grinder finish though, it should be smoother than that.
@biy_buildityourself
@biy_buildityourself Год назад
Agreed! The coarse grinder finish was just to clean it up for the video.
@bruceyoung1343
@bruceyoung1343 8 месяцев назад
Watched 3 in a row. So engaging and love how you worked thru issues. I know at this point you got the V10 to run, but how well in the design was reverberation and air turmoil within the intake box to insure even air flow from the front cylinder to the last rear cylinders? Love to see the engine dyno tested. Well off to bed. 😴
@baby-sharkgto4902
@baby-sharkgto4902 Год назад
Wow that looks really good!
@JakeMakesProductions
@JakeMakesProductions 3 месяца назад
The trumpets should actually protrude into the plenum.
@curtisgore1611
@curtisgore1611 Год назад
You guys are awesome!
@Keasbeysknight
@Keasbeysknight Год назад
Looks great! Love the unfinished look too
@natalinomonastra96
@natalinomonastra96 Год назад
Great process .
@the_one_pretzel
@the_one_pretzel Год назад
I cant wait until this is finished, its going to be awesome
@rexbrowning4709
@rexbrowning4709 Год назад
You guys are nuts but very awesome 👌
@Zaqaryy
@Zaqaryy Год назад
Wrinkle spray black with grabber blue ford emblem
@heikkikeranen9095
@heikkikeranen9095 Год назад
Nice work
@MalcolmV8
@MalcolmV8 Год назад
You guys are killing it. I absolutely loved this intake build. What is your background with using the milling machine? Do you guys work in the industry or just figured it out at home?
@BP-kc3dj
@BP-kc3dj Год назад
Great job guys! Cant wait and my Excursion can't either so hurry up! LOL!
@gafrers
@gafrers Год назад
Great work
@boxcarracer963
@boxcarracer963 Год назад
Looks pretty damn good 👍
@juanignaciocaino
@juanignaciocaino Год назад
Beautiful work! Cerakote it so it stays as cool as possible.
@biy_buildityourself
@biy_buildityourself Год назад
Good idea!
@weldmachine
@weldmachine 10 месяцев назад
You, Welded the Wrong part 😅 The alterations to the front of the Manifold definitely look a lot better than in the previous video👍👍
@daytonvillarreal5921
@daytonvillarreal5921 Год назад
Nardo grey with those black fuel rails would look nice
@Robert-mn8gc
@Robert-mn8gc Год назад
I ❤ what U guys are doing. Xcellent so far . As 4 colors. I would personally go black ⚫️ block , heads & valve covers . And a Ford Blue Intake . 💙 It would really Pop . The division in the intake ?? Is that what normally occurs? Can't wait 2 see this baby on the engine stand on the Dyno . Hope u r taking 2 the best camshaft guys like Comp or Howard's Cams . What sort of torque r u guys hoping 4 ? Robert Australia 🇦🇺
@justlm69
@justlm69 Год назад
Can't wait to see this finished up! 1 word of advice though, I would have left the center divider out for more plenum volume and revision balance inside the intake
@biy_buildityourself
@biy_buildityourself Год назад
We didn’t want to risk cylinder air starvation due to the even firing order of this motor. Tuning out intake reversion is a huge undertaking, requiring flow analysis of the intake and heads. Would be a cool project for a future version of the intake for sure, but way beyond the scope of this build at this time. Most even fire V10 engines we benchmarked have dual plenums, so we are sure this is a solid direction.
@justlm69
@justlm69 Год назад
@@biy_buildityourself I didn't even think about the even firing order. At least you all have done your extensive homework. Keep it up!
@diytutorialsandmore9804
@diytutorialsandmore9804 Год назад
I also think the divider is probably not the best idea some kind of balance hole should cut one thing to remember is resonances in there plenum can help almost act as boost at certain rpm’s so having no divider would be beneficial just my 2c
@delagto_5340
@delagto_5340 Год назад
You guys are talented ! This is gonna blow up ! Not the motor but the content. What do you guys do for a living in curious haha.
@biy_buildityourself
@biy_buildityourself Год назад
We appreciate the love! We both have full time jobs, would be nice if we could dedicate all our time to this build though! 😭😂
@jesseframe5134
@jesseframe5134 Год назад
Consider pulling the intake & making provisions for a SFI burst panel. It would be a shame to have a backfire event that frags all the hard work you’ve put I to this intake. PS: I just binge watched episode 1 to current. PSS: GREAT stuff, thanks for posting your ambitious journey!
@tikiman48
@tikiman48 Год назад
This is a great build. Very excited to see how this motor runs. what vehicle are you putting it in?
@biy_buildityourself
@biy_buildityourself Год назад
We will be announcing the car in a future video so keep your eyes out!
@codyparker679
@codyparker679 Год назад
I love it but why the split chambers and not some openings to even pressure?
@biy_buildityourself
@biy_buildityourself Год назад
Good question, for an even fire v10, there is always an opposite cylinder firing from one bank to the other. Keeping the chambers separate eliminates the risk of starving one of the sides. We referenced other even fire V10 engines like Lamborghini.
@Tappar1
@Tappar1 10 месяцев назад
Probably missed this but why the divider plate between the banks ?
@CapablePimento
@CapablePimento Год назад
Polish it!
@jdhamm155
@jdhamm155 Год назад
👍👍👍👍
@stevenhigginbottom5261
@stevenhigginbottom5261 Год назад
Keep up the great work. I can tell your youtube skills are improving too. Super excited to see all of your progress. So impressed with yall's fab skills. The algorithm needs to pick you guy's up and blow up this build and channel!
@MasterXBKC
@MasterXBKC Год назад
Your numbers to beat for a 2V N/A Ford V10 are 324 HP, and 525 TQ, factory stock numbers are 310 hp, 425 tq
@biy_buildityourself
@biy_buildityourself Год назад
We will discuss the power expectations in the video where we walk through all the parts. Needless to say, if we don’t exceed those numbers we will consider this a big failure 😅
@Hjfvvdst
@Hjfvvdst Год назад
For air flow would the throttle bodies flow better opening with the shafts vertically? So that the air would flow straight back instead of hitting the devider?
@biy_buildityourself
@biy_buildityourself Год назад
If they were vertical, one motor would have to point up and one down so the blades open the same way. But im not sure that would help with air not hitting the divider.
@GamesToolsAndCools
@GamesToolsAndCools Год назад
Now I believe the 2V and 3V v10 have a balance shaft on the left cylinder head, what is your plan on that, do you think the extra cams will keep the vibrations down?
@danphillips2461
@danphillips2461 Год назад
keen to find out this as well
@biy_buildityourself
@biy_buildityourself Год назад
You are right, they do come with a balance shaft. From our research, it’s main purpose is for NVH so we will not be using one.
@Kryptkeeper911
@Kryptkeeper911 Год назад
Maybe gun metal grey
@daveb1870
@daveb1870 Год назад
Yall do any flow analysis for the design?
@biy_buildityourself
@biy_buildityourself Год назад
We didn't do any Solidworks flow analysis as we didn't see much we could have affected to change flow characteristics. But we do have CAD so it might be fun to see what it looks like!
@coco9004
@coco9004 11 месяцев назад
I have same v10 engine on my E-450 Super Duty 2003. Can you make stainless steel? how much it cost?
@danielm94437
@danielm94437 Год назад
make them 4.6 to 5.4 4v intake adaptersssss
@bobg3034
@bobg3034 Год назад
Why did you put in a divider in the intake?
@biy_buildityourself
@biy_buildityourself Год назад
It’s due to the even firing order of this engine. This question has come up a lot actually, we’ll explain it in more detail next video!
@MVanDii
@MVanDii Год назад
Keep the finish simple. keep it natural or give it a semi or full gloss black.
@donaldspeck9212
@donaldspeck9212 Год назад
If you had to put a price tag on just the intake manifold , What would that number be?
@biy_buildityourself
@biy_buildityourself Год назад
More than you can afford, pal lol No, but seriously, we couldn’t put a price tag on it, we’ve spent way too much time making this thing. We wouldn’t even feel comfortable selling something that we haven’t tested yet.
@ripfletching
@ripfletching Год назад
Why no new videos
@diytutorialsandmore9804
@diytutorialsandmore9804 Год назад
Frequency is to high run 90hz sounds like atleast 150 way to high
@norah7324
@norah7324 Год назад
sooo yall gonna leave the intake like this or yall will cut the wall in the middle?
@biy_buildityourself
@biy_buildityourself Год назад
The intake is all done, all we have left to do to mount the fuel rails, we’ll be doing that in the coming weeks.
@norah7324
@norah7324 Год назад
@@biy_buildityourself no i mean the sheet metal wall between the throttles inside the intake
@Levibetz
@Levibetz Год назад
@@norah7324 It will have two plenums, the wall is intentional. A V10 fires evenly on each bank like an I5, so dual plenums work well from a wave tuning perspective.
@tturi2
@tturi2 Год назад
Import an Aussie Falcon to put it into
@biy_buildityourself
@biy_buildityourself Год назад
That would be sweet! Way out of our budget though 😅
@ethanwild3301
@ethanwild3301 Год назад
*You should check out **#angethegreat** 's engine simulator!*
@biy_buildityourself
@biy_buildityourself Год назад
It would be awesome to simulate this build to get a better estimate on hp! And not to mention to see how it might sound.
@donaldspeck9212
@donaldspeck9212 Год назад
Copper anodised
@trmpgod9976
@trmpgod9976 Год назад
I CAN'T WAIT UNTIL YOU HAVE IT ALL DIALED IN. GODSPEED
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