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DIY van engine rebuild, Diesel repair video of 2.5L Crafter engine from VW. 

Weld-delux LTD
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Engine repair video that shows some of the processes in diesel engine rebuild that i conducted recently. The issue with this engine that let to engine rebuild was a necessity to repair cylinder head gasket that was damaged by way of burn through.
This was a very first 4 stroke engine repair that i ever did and in the first tie i rebuild the whole engine.
Naturally in order to have success full engine rebuild one must establish the condition of all parts within the engine that is being repaired. In this video, i go about showing the damage that the engine and particularly cylinder head has sustained and go in a brief description on how the Diesel engine rebuild was organized.

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16 мар 2020

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Комментарии : 41   
@benjaminrupp4523
@benjaminrupp4523 2 года назад
beautiful job on that intake manifold!
@weld-deluxltd7635
@weld-deluxltd7635 2 года назад
Thanks!
@blairguinea6811
@blairguinea6811 Год назад
Fantastic video Sir, technical, engines are like that.................the auto trans could and will be totally different...............auto trans around the world are either loved and you can just recondition them , me I HATE THEM !................ sure if you have the ability, some technicians LOVE them, i do not know why................thank you Sir
@weld-deluxltd7635
@weld-deluxltd7635 Год назад
Thank you
@blairguinea6811
@blairguinea6811 Год назад
@@weld-deluxltd7635 welcome
@jwoodyr1
@jwoodyr1 4 года назад
Great video! Thanks for sharing.
@weld-deluxltd7635
@weld-deluxltd7635 4 года назад
Glad you found it to be interesting. Thanks for the comment!
@jasonlevy2416
@jasonlevy2416 3 года назад
Great video. I agree with the things you have said.
@weld-deluxltd7635
@weld-deluxltd7635 3 года назад
Thanks for watching!
@harjinderkaur2384
@harjinderkaur2384 2 года назад
Bro a good yrs of experience is enough to rebuild engines without manual. Watevr u doin there is way better than lots n lots of some other wll educated people. U gud.
@weld-deluxltd7635
@weld-deluxltd7635 2 года назад
Thank you
@kevinmulligan9055
@kevinmulligan9055 Год назад
The 2ltr engine is better in every regard than the 2.5liyre. I owned lots of both them. I can tell you the 2ltrr has far better power and pull, it is better on fuel, it runs quieter and smoother, it breaks down less, it don't suffer from the black death like the 2.5 does, you can carry 100kg more weight with the 2.0litre legally. It's just all round a better engine 2 vans 300k plus on. The 2.5 is a good engine don't get me wrong it's just not as good and people are mistaking about it being better than the 2.0ltr
@weld-deluxltd7635
@weld-deluxltd7635 Год назад
Thanks for your comment, very informative! I appreciate such constructive inputs
@calm4477
@calm4477 2 года назад
I've just watched all the engine rebuild videos and the gearbox one as well, what a great job you have done. Very methodical approach. Did you do a video of the first start up or was that part of the media data you lost?
@weld-deluxltd7635
@weld-deluxltd7635 2 года назад
Yes that was lost. I am about to start work on automatic transition aisin tf-80sc never done that before so will try to record
@simonheasman6681
@simonheasman6681 2 года назад
Good video! What were your symptoms of overheating before you rebuilt the engine? Thanks
@weld-deluxltd7635
@weld-deluxltd7635 2 года назад
New water pump failed and water leaked out through the seal on water pump shaft as i was driving
@eugeneoreilly9356
@eugeneoreilly9356 2 года назад
Mahle are good make.What I would have done is just hone bores,replace pistons and rings and new oil pump as bearings showed hardly any wear.
@weld-deluxltd7635
@weld-deluxltd7635 2 года назад
Very valid point
@kdkd8182
@kdkd8182 3 года назад
hi there great videos where did you get the manuel from please kind regards karl
@weld-deluxltd7635
@weld-deluxltd7635 3 года назад
Did you get my message?
@johntarenidis9338
@johntarenidis9338 3 года назад
What sort of mileage did you have b4 you rebuilt?
@weld-deluxltd7635
@weld-deluxltd7635 3 года назад
I think it was around 217000 miles. The engine was smoky and i did not knew its condition as i did not owned from new, so when head gasket went, i just done complete overhaul.
@matthewbuscombe9142
@matthewbuscombe9142 3 года назад
Hello, what part of England are you? I have a Crafter too.
@weld-deluxltd7635
@weld-deluxltd7635 3 года назад
Scotland, Aberdeenshire
@northeast1834
@northeast1834 2 года назад
Hi could you please advise what workshop manual are you using?
@weld-deluxltd7635
@weld-deluxltd7635 2 года назад
I purchased one when i was on holiday in Ukraine. It is not in English language.
@northeast1834
@northeast1834 2 года назад
@@weld-deluxltd7635 thanks for reply. I thought it looked like a version or elsa
@weld-deluxltd7635
@weld-deluxltd7635 2 года назад
@@northeast1834 no problems
@cubusaxulu5385
@cubusaxulu5385 3 года назад
Why when u overall a crafter engine is not back normal after overall it
@weld-deluxltd7635
@weld-deluxltd7635 3 года назад
Sorry, i do not quite understand your question.
@cubusaxulu5385
@cubusaxulu5385 3 года назад
@@weld-deluxltd7635 i mean after overhaul a crafter engine why is not working normal ?
@weld-deluxltd7635
@weld-deluxltd7635 3 года назад
@@cubusaxulu5385 my engine working perfect after all repairs I did
@cubusaxulu5385
@cubusaxulu5385 3 года назад
How to remove the injectors of the crafter?
@weld-deluxltd7635
@weld-deluxltd7635 3 года назад
You will need to remove whole common rail disconnect electronics, take off the bracket that holds an injector and use special tool for removing injectors
@karlsanderson8127
@karlsanderson8127 2 года назад
Them 2ltr engines are crap even the biturbo i had had no low down power
@weld-deluxltd7635
@weld-deluxltd7635 2 года назад
Too big of a vehicle for 2l engine
@Ondraythe1
@Ondraythe1 2 года назад
But the 2.0 had less problems to my understanding, all the fb groups with Crafters say to buy the 2.0 over the 2.5, also 2.5’s before 2010 had turbo issues. like mine
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