Nice to see such machinery in action hard turning is what we strive to be good at. We liked what looked to be the Delrin if not another poly chem product material gear cutting as well, thank you for sharing. Lance & Patrick.
Мне седьмой десяток, трудовой стаж более 45 лет. Во истину, я всю жизнь работал, обрабатывая металл последние, без малого двадцать лет, работаю на авиа заводе (моторостроительном) инструментальщиком станочником, изготавливаю полный ассортимент режущего инструмента. То есть опыт работы с металлом, вся жизнь. Но смотрю это видео, и зрелище просто завораживает, происходящее смахивает на колдовство. Это магия, каких нибудь 20 - 30 лет назад, такое и представить нельзя было. Абсурд заключается в том, что в общей массе человеческая раса тупеет, а робото-техника стремительно развивается. Наблюдаю некий пугающий дессонанс. Восстание машин может оказаться не вымыслом а пророчеством.....
Hell yeah. Makino is awesome. I worked at a place that was able to run for 5 days straight, by itself, 24hrs/d, from a pallet stacker that fed two machines. Amazing.
overall an amazing machine im espescially impressed by how well it blends the bores with just an end mill. The precision and speed is just insane indefinately.
Nice. But regarding the 1st piece of material: i've been working on an old deckel maho 60 (manufactured in 2002 i belive) and one day the manager comes and says we have an urgent task. So i pushed the "old fart" to it's limits(12k rpm and 4200 vf with 4 mm increment on z axis) on a hard material(don't know the denominations it was what we call silver-steel-carbon) That old machine rocked!! Altough the end mills were useless after that program😁😁 Nice video!!👍
As a machinist this is an art. Having a perfect cycle time with every rapid in the right spot just machine gunning chips. It's a beautiful thing(still makes my stomach turn seeing that shit run dry, I understand it's for the vid though)
I was in CNC machining for more than 30 years. Yes its very cool to see this. Most people don't realize this took weeks or months of engineering work to perfect that machining sequence. Of course in the real world, its never that fast, or you would spend more money on cutting tools than the value of the parts. But can come close to this.
Unfortunately, on new CNC machines it's more and more hard to program that because you have no actual control over that, you have to draw it in some stupid cad-like software and then click and add some milling with very limited possibilities. My oldschool G code programs on older machine are perfectly optimized, but on new machine, it's just doing something and very often it would be to complicated to change it. But on other hand, new machine can at least change tools while riding in X axis, so at least something, that can make a difference, I would love to have this feature on older machine, but maintenenace person said that it would be to complicated to add such feature and they are not able to do that, producer of that machine would have to completely reprogram that and they won't do that for machine which is 8 years old.
@@paulgallagher2937 Weeks or months? Some my programs took literally years to make it finally perfect. 😀 Sometimes you are doing it somehow and 1 year later you have genius idea and you are surprised why you didn't find out that earlier. 😀 I work only with wood, most of programs are not really complicated, but when you work with metal and to make one part can take even hours, I can't imagine optimazing it, it really has to take months because you need to see that program many many times to see all things which need some improvement during that program. With wood there is another problem, you have to respect wood fibers and if you do some milling in wrong order, product will look really bad. Sometimes it's expected that some milling will pinch out peace of wood and that's why you do it first and then you format final size of that product or something. People think it's simple to program some stupid kitchen table plate, but it's more complicated than they realize and they really don't pay us enough for such responsibility.
CNC - Computer Numerical Control. Pretty much any machine can be a CNC. CNC router, CNC mill, CNC plasma, CNC grinder, CNC pick and place, CNC water jet, CNC wire cut EDM, CNC LATHE and so on.... Most of them can be 2, 3, 4, 5 axis....
there are so many factors that you need to meet to do that kind of stuff, ranging from cutting speed to forward movement sped (?) (sry I only know the German words) to heat tolerance of the tool and wear rate of the tool. most of the new tools are high-quality machining tool steel (or something like that) or carbide elements.
Aluminum is so soft, you dont need coolant. Brass, cast iron, and titanium are also milled dry. Coolant does give you a better finish on most metals though.
Because of the speed, the Chips are already way gone before they can bind to the cutter, thats why you dont need "cooland" they are blown away by the Air hose, that gives a little Bit Advantage, and helps to get the Chips Out
I was apart of the transformation generation of machinist. Worked in old manual factories then first generation CNC factories. CNC machines that monitored toolwear and inspection process. Watched a large military contractor close factories because unions would not except changes. Seen and predicted vacant lots.
Titan called; he said you can't do anything over 1000ft/min because it makes him look slow 0.o Jkkk. Really though, as Impressive as this is, I find the harder materials to work with that can't be run as quickly are still extremely fun to behold
I enjoy watching woodworking tools do their cutting but this just takes it to another level. CNC machines are pure sex to a machinist, or anyone for that matter. My father was a foreman in a tool company back in the 70's called Elliot in Jeanette PA. He told me stories back then that blew my mind and I can only imagine the possibilities today. His company worked with back then state of the art equipment and for fun they used to duel with a Japanese company. They would send items back and forth just to out do each other for the sport of it. Mind you this was back 40+ years ago. My Father's company sent their rival a metal tube no wider than a human hair. I can't imagine a need for such a thing but they wanted to prove it could be done. Weeks later the Japanese machine company sent the same tube back.......tapped. Again, this was 4 decades ago. Today? Today they could probably line that same tube with micro fiber optics for pennies a mile.
@@innominatum9906 Lol well it was my Father's story, NOT mine. I think he meant it was drilled and tapped not on its' length but its' side. Either way it was an awesome display for the time.
Hate to say he probably fed you a lie. I've heard that story many times before, but usually it's the US company sending a .005 diameter screw and a Chinese company sending it back with a hole through the center, pretty common story that I've come to doubt over the years. Not that doing those things are difficult nowadays anyway.
@@PGspeed88 Well today they have micro machines making micro machines. Nano technology is real.I'm sure you've heard an average calculator today has more computing power than what got the Apollo missions to the moon. Those kind of things I enjoy learning about.
I also work on woodworking CNCs and I can't imagine to program these metal parts, It's totaly enough for me to program our stuff, I would probably jump under train if they wanted from me to program some airplane engine or something. 😀
Most intricate designs (and production parts) use cad/cam software to write the program, however the programs still need minor tweaking from the programmer/setup person
Push them to buy that, they will save a lot of money after some time and products will be better. We also had only 3 axis in furniture company and you are constantly doing some things in more steps, you have to remove it and put it there again other side up or something, it's very annoying, complicated and it makes training of new workers really hard. You have to constantly switching tools because some tools can work only on this side and other tool on another side.....it's impossible to train new people when it's that complicated, everyone will immediately crash it. We would be totaly screwed now without new 5axis machines because in last 5 years, they created so many new products where we really need 5 axis machine. But with 5 axis, there are new problems, like spindle is really big and you have to be really careful to not hit something with that, especially when you are using beams+suckers system which we have for wood working. In last few years, things started getting better, there are no people who could od that work on work market, so company has no other option than to invest to technology, buy better tools etc...to make it faster and better. Some old bosses went finally to pension and finally we can have what we really need. We forced our owner to buy a second 5 axis machine during covid when people were constantly ill and many people ended (many foreign workers returned home), so we really needed second 5 axis machine and I was surprised that our owner just bought that and it was not a big problem. We have a new manager in last years and he is not that stupid as our older bosses, he knows that we just need it, so who cares that it cost 200 000 eur, we just need it. The point of CNC is that you program that, put material there and it will make whole product in one step, when you have to manualy change tools and turn product manualy several times, it lacks the point of CNC machine and your bosses and owner should understand it. You can do it whole manualy then and it can be easeier than do it on CNC like that.
It looks so fast for me. I have been working a machinist for 34yrs . Most all the time I run Matsuura ,Hass, and Mori seiki with fanuk control, so I have more time to check the parts 100% . if I scrapped 2 or 3 a month they might be unhappy or ....... the job I do call out .ooo1-.0005 tolerances Specially boring holes.
These speeds listed are not all that great nowadays, when you look at the latest high-speed machines that run at 30K rpm and feed rates around 1000 IPM.
ok guys..i am working with different CNC mills. from mahos of the 90s to Hermle of the 2015 and 5 axis of the newest generation... the speed with that the table is turning is a way too fast imo. why u are manipulating the video when the original speed is quite impressive enough . nowadays the speed isn´t the impressive stuff.. high end tools and stable machines are often standard.. try to craft a prototype with accurancy of less than 0.01 mm with the first try and that speed .. that is impressive
@idraugr5725 yup..titan not as much as inconel ..no animosity..I am just not a big fan of videos that show standard manufacturing processes and do like that is the Supa mega epic roxxor stuff .. that is what I mean by saying "a lot of show"
