IN UNDER 1 HR! Bosch P7100 Rebuild 4 MINT 5.9L 1995 Dodge Ram x

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It was difficult with this project/process to attempt to make a short and sweet summary video, considering the total rebuild procedure of an inline pump can take 12+ hours - but here is the under one hour version!
There is still A LOT of information in this 52-minute cut of this P7100 rebuild video - but if you are up for almost (3X) three hours of the process - you can watch the FULL FEATURE here - • FULL FEATURE - Bosch P...
Area Diesel Service Inc has partnered up again with ‪@WatchWesWork‬ for a rebuild for a rare beast - a mint condition 1995 Dodge 2500 4WD with the famous 5.9L Cummins 12-valve engine. This unicorn has been well-maintained and after Wes was able to do some repairs in his shop, an intermittent issue arose that pointed to an issue with the P7100 Bosch inline pump.
That is where ADS stepped in with our team of diesel experts, and 40-year inline pump expert, Gary Dahler, to investigate the issue and remanufacture the P7100 Bosch pump to better-than-ever status!
ADS experts guide us through the highly-detailed process, a process from start to finish normally takes up to twelve hours + to complete! Follow along through this full-length meticulous process of assessment, disassembly, external clean up, blasting, internal parts cleanup, diagnosis, parts replacement, reassembly, Bosch test stand test and calibration, final touches and good-as-new review!
Watch Wes Visit our facility in 2021 - • Neglected Forklift Fin...
*Any and all costs/pricing mentioned in this video are general assumptions regarding this specific project or projects very close in time, labor, and parts cost for this present time. All our work is priced case-by-case, and we offer quotes to assist in getting our customers the best and most accurate cost for the job.
* We appreciate all the feedback and want to pass along that appreciation with a special offer for fans of this content. Do you have a pump or set of injectors in need of repair or rebuild and want to send it to our experts? Get in contact with us and mention our RU-vid channel / Watch Wes Work for some ADS swag and we will cover the shipping - please reach out to us for more details.
To contact Area Diesel Service:
Call: 1-800-637-2658
Email: parts@areadiesel.com
Online: www.areadieselservice.com and utilize our CHAT NOW feature!
Socials:
Facebook @areadieselservice ( / areadieselservice )
Instagram @areadiesel ( / areadiesel )
LinkedIn @Area-Diesel-Service-Inc ( / area-diesel-service-inc )
Twitter @areadieselsvc ( / areadieselsvc )
Watch Area Diesel Service here - / areadieselservice
Watch Wes Work here - / watchweswork

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18 ноя 2022

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Комментарии : 260

@nealc.6927 Год назад

I hope you guys have had someone apprenticed to this man, cos he's damn near irreplaceable!

@mikenonameneeded3485 Год назад

I feel very confident that I could disassemble that entire pump completely. Putting it back together is a whole different story. Lol

@pthomson9736 Год назад

"Here's your problem lady". I love it. Wes' favorite line.

@mejesse809 Год назад

He stole that from SMA

@Blain5700 Год назад

It was a joy to watch this man work. Truly someone who knows his craft. If I ever need one rebuilt, I know where it's going.

@reynoldscs Год назад

It sure was! As a technician myself, this is what I call ART.

@gs1100ed Год назад

ADS is the place to go

@kevinwasilauskis8943 Год назад

Love it at the end. "There's your problem lady." 🤣

@jeffo881 Год назад

another field trip from WWW to ADS, yeah. love this content keep it up.

@somedudeRyan Год назад

In 20 years there won't be anyone competent enough to replicate this kind of work.

@smulderphotography2145 Год назад

There’s nothing like watching somebody who is at the top of their craft! Awesome vid 🙌🏻

@colingraham1065 Год назад

Like watching a time served concert pianist playing squeezing everything out of an instrument. Excellent!

@danhei Год назад

Would be nice to have captions on whilst the master craftsman was in the calibration mode. Didn’t understand a word of what he said. Cheers from 🇨🇦

@slypig24 Год назад

So very instresting to watch a injector pump rebuild. It's like watching brain surgery. Cheers from Australia 🇦🇺

@stephencooney9870 Год назад

In my time I was a plant site technician in the UK, and the Bosch "P" series pump was common place, hence I found myself with Bosch technicians a fare bit. Most where average to good, but sometimes you found yourself with a real clever guy that knew the product and was worth his salt. I am in no doubt that Gary is equal to the high level Top guns of my days back in late 1994 onwards. The sound of the test bench and the smell of the calibration fluid came rushing back. Really enjoyed this video and hope to see more. When Wes started the truck after rebuild it was clearly fixed.

@handymandev03 Год назад

You guys Don't do good workmanship you do OUTSTANDING quality of workmanship. Wes knows you guys are the best in the business.

@999torino Год назад

Another Wes fan here, man you folks do great work. So proficient at what you do!

@MegaAaron42 Год назад

Always remember that new and good are not the same thing! 🍺

@willbgrill Год назад

It's one thing to watch someone on RU-vid build high HP performance engine with an aftermarket block, crank, cam, rods, pistons, etc... but watching a someone whose had a career in fixing, rebuilding and calibrating injection pumps is mesmerizing. I almost forgot about Wes's "unicorns are real" video until this got recommended to me, and boy this was a fantastic watch. I probably won't watch the almost 3 hour long version, but this was very informative; I don't think this version missed much from what's important and relevant so good job. Area Diesel Service, you guys have a beautiful shop setup and I will keep you in mind when/if I ever get around to playing with the injectors or the p-pump on my '95 Dodge - it's no unicorn with 350k but every time I work on it the truck runs better. I work in auto repair and the shop I'm with is focused towards BMW/Mini and euro imports, I can only hope someday that this shop or whatever shop I end up at can be comparatively focused and as specialized as yours is(that might be hard doing full service compared to a pump shop haha). Anyway, great video. I learned a bunch and hope you all keep doing well, great stuff.

@garydahler8291 Год назад

I bet 100$ you watch the long video???

@michaelnelson9140 Год назад

Gives you the reason why rebuilding these pumps cost so much.

@mattmopar440 Год назад

WES sent me here :)

@pcspecialistpdx Год назад

As soon as I saw how long the long version was I immediately switched to the short. I enjoyed it and wasn't left wishing I had watched the long. You did a great job packing the "12+ hours" into less than an hour video.

@yourfriendlyneighborhoodic128 5 месяцев назад

why would it be a 12+ hour video for a 45 minute long job?

@billholemo2518 Год назад

You guys get much praise from Wes. As a 40 yr. diesel mechanic, I am excited to watch you guys. All my past experience was cumming, Mack ,cat, Duetz, Mercedes. Owners never Believed, that pump has more going on inside than their engine. Lol.. keep up the good work!!

@JonatanGronoset Год назад

Watching Gary go over that pump was awesome. I could immediately tell he's a professional just by his routines and it's enjoyable to see his skill reflected in his work. Good man, Gary!

@pinwizz69 Год назад

As a Veteran Coast Guard aircraft mechanic I've absolutely no doubt that if Gary had ended up a fuel selector (carb on a Turboshaft helo engine) overhual mechanic he'd have Aviation maintenance companies head hunting him offering peris galore with a higher than normal salary. He's extremely professional. Plus, he's a dead ringer looks, hand gestures and speaking cadence for my Friend and Deacon at my Church Lane Poole.

@garydahler8291 Год назад

Thanks

@mejesse809 Год назад

🤔

@gs1100ed Год назад

@@garydahler8291 Sir! I know nothing about these pumps, but can’t help but wonder what the failure rate is? They are obviously very complex ad therefore expensive to repair. Are these pumps superior to other diesel fuel injection systems? Thank you!

@garyplewa9277 Год назад

Wow, what an education. I can really appreciate the precision and the experience required to work on these pumps. I have a 94 Ram 2500 with the 12v 5.9 Cummins and one of these pumps. With 300,000 miles it starts almost instantly on the first crank. Oddly enough my 1993 Class A motor home with the same 12V 5.9 Cummins and P7100 and only 40,000 miles very hard to start, even when warm. Good inlet pressure and no air leaks in either the fuel supply or return lines. I'm stumped. I'll be calling this shop for advice and service after watching this absolutely impressive video. Thanks for making it!

@AreaDieselService Год назад

Thanks for the watch Gary and give us a call anytime! (well M-F 8-5)

@jaymoney119966 Год назад

I enjoyed watching this guy work a lot, didn’t skip a beat

@johncole3883 Год назад

SO MUCH KNOWLEDGE AND PROFESSIONAL SKILL REBUILDING INJECTORS, ONE CAN LEARN ABOUT THE INTRICACIES OF A WELL BUILT, PRECISION MACHINE. I DO BELIEVE THE SOUND ENGINEER MAY HAVE USED SOME STIMULATING SUBSTANCE AND SET THE PLAYBACK SPEED AT 12.37% FASTER THAN NORMAL SPEECH.

@cattlerepairmancattlerepai9414 Год назад

So great to see that experts like Gary Dahler with 40 years on the job are working on fixing delicate machinery like IPs. I guarantee that there is nothing this guy has not seen, diagnosed or fixed.

@mejesse809 Год назад

There's no guarantees in life

@tchads_57 Год назад

Will I ever work on any Diesel engine? Not likely. But I still enjoy his videos and now your. Thanks for all the hard work, both in the shop and creating the video.

@bradsmn Год назад

Gary is one heck of an expert in his field of work as is Wes. Nice work.

@calholli Год назад

Everyone keeps mentioning the speed, but I still watched it at 1.5x on my end. Great video.. good stuff

@COMM114 Год назад

Nice to see a competent shop at work. If anyone plans to retire, please start training up your replacement. It is scary to see what happens to an industry when real experience in workmanship retires.

@davidcraig-browne3885 Год назад

What a great video - sped up where the work is routine but back to normal for the explanations. Watching an expert makes this complicated device look easy to diagnose - obviously not. The wear marks are very subtle but likely Wes's problem. as a special bonus Wes's lady remark at the end - excellent! Well done guys.

@XFolf Год назад

Dang... this was a treat to watch, will keep watching.

@Michael_CS615 Год назад

Long term corporate knowledge (EXPERIENCE) is so important at almost all workplaces. Keep the oldies and let them pass on knowledge. Youth might be good but never forget experience.

@wes11bravo Год назад

Impressive. I wouldn't hesitate to send you guys an injection pump for rebuild.

@mdouglaswray Год назад

LOVE the detailed explanation of the issue! The complexity of these pumps is impressive. Reliable if all parts are right, but fails in a distinctive way. Experience PAYS! Way to go Gary!!!!

@johnblake3863 Год назад

Gary is amazing. My mind is blown!

@mejesse809 Год назад

Maybe he could rebuild it?

@tedturner5881 Год назад

You never know the abilities of an expert till you watch one work and are able to marvel at the talent they have.

@dev-debug Год назад

Not a diesel guy but like watching Wes work on them. I take it this is pre electronic fuel injection ? Seems like a crazy complicated pump o.0 Edit: That test bench is slick !

@MikeyMack303 Год назад

Excellent work! Clear, concise, very professional, no b/s. I chose to watch the condensed video. Thank you for sharing that with us.

@chazer200 Год назад

Gary is a irreplaceable LEGEND. Enjoyed learning how this pump works watching him. Thanks.

@libertyhillbilly4158 Год назад

Love seeing a true expert at his/her craft and Gary is awesome. I prefer the shorter format video, just from a time constraint perspective...will definitely watch the longer version over the upcoming holiday, but usually don't have that time to devote to a video. Thanks for the awesome collaborations you are doing with other youtube channels....always enjoyable!!!

@adobedoug2564 Год назад

I’m really impressed with you guys. It’s really hard to find outfits that have the knowledge and attention to detail shown in these videos. It was Wes that brought me here.

@tedbiernacki376 Год назад

Shmoo, gotta love it ! Gave me a chuckle ! It was fascinating watching the tear apart and then rebuilding, and then calibration of this pump ! Is it just me, or does the pump look like some sort of small scale engine!

@thirzapeevey2395 Год назад

Wes is amazing. Gary is amazing. The collaboration between them was a hugely educational experience. Well done. I still probably wouldn't have understood what was going on, but since I started building knives I have become very aware of how ductile stainless steel is, and that it can deform considerably.

@bionicman6969 8 месяцев назад

These guys, especially Gary aim for absolute perfection in every minute detail. Grew up in a large family of machinists and watching this man do his craft is awesome. There can't be a lot of guys out there who could have found that tiny flaw, and the diagnosis of what caused the issue is fascinating.

@45AMT Год назад

Awesome video defintley wouldn't hesitate to send something to Area Diesel ! Their knowledge and expertise is mind blowing.

@wurly164 Год назад

Wes sent me

@dieseldoctor2221 9 месяцев назад

The best and only the best diesel service in the entire MIDWEST!!! HANDS DOWN!!!

@Loglakeliving Год назад

Great work! I was impressed the first time I watched Wes at Area Diesel Service with his tractor’s pump. A master at work both guys!

@veejaybomjay8145 Год назад

Fascinating! a tip of the hat is in order for Gary The God of Diesel injector pumps. I have never seen a more knowledgeable or skillful professional.

@whathasxgottodowithit3919. Год назад

A true Master Technician at work, that is quality work. Great video

@corydriver7634 Год назад

This is an amazing process, looks like Gary has done this a time or three over the past 40 years.🤓

@karlaudi9104 Год назад

This whole process and professional partnership of experience and well earned and learned expertise between Wes and Area Diesel was a pleasure to behold. For me the icing on the cake was the memory of, and the reference too the TSB. Such organizational memory is beyond priceless and hopefully is always passed on to the apprentice working to be the next skilled professional.

@donparker8246 Год назад

An absolute professional.

@mdouglaswray Год назад

Amazingly thorough overhaul!!

@dnixon8767 Год назад

Gary is a very experienced and knowledgeable guy. It is a joy to watch him work.

@davidhongkong5657 Год назад

An excellent technical presentation. Well done. I have seen diesel injector repair shops here in Hong Kong, but never had the time to watch an overhaul process. Fascinating!

@trep53 Год назад

Both versions were worth watching for me!

@mejesse809 Год назад

I couldn't take another one

@scotthicks8338 Год назад

I know you don’t put up videos on a regular schedule, but I’m always glad when you do. I’ll watch the full video tomorrow. 👍

@rickbaker4571 Год назад

The video is as tight as their work... these guys are ON IT!!. Fantastic

@KyleMorpheus Год назад

the thoroughness of your videos is insane. Love the passion in this shop!

@kennethdavis9987 Год назад

Nice to see a butterfly impact!!! I have a MAC 3/8 i use everyday. Great video.

@kimazbell460 Год назад

I watched the short version after having watched Wes install the pump on the 95 Dodge. Extremely interesting and when time permits might watch the long version. Great job guys and it's a thrill watching true craftsmen at their work.

@tylerbarrett6652 Год назад

I'm so glad you guys corroborate with other channels... so we can see the WHOLE process required for a repair. You answer probably every question we could have and I really enjoyed watching you guys do THIS portion of the repair. I hope that one day I will find such a unicorn... and if all it needs is an injection pump rebuild, then I know where to send it. Thanks for doing this for us.

@tylerbarrett6652 Год назад

Which version is my preference? I really liked this one with excellent use of time lapse... slowing down to provide explanations. I liked having the choice, tho. I didn't watch the longer version as I didn't think I needed to; however, if I was trying to rebuild a pump like this one I probably would prefer the long version. Thanks for putting them both up... I think, so long as your video editor is okay with it, that you should continue to do that. So many things to do and so little time... for you guys and for us.

@robbleblanc Год назад

It was such a pleasure to watch a pro at work!

@pacificdrumma Год назад

I think this video rendered at 1.25x speed. Need to watch at .75 to sound normal.

@garydahler8291 Год назад

Yes

@465maltbie Год назад

Thanks for taking the extra time to make a shorter video. Charles

@alltechinbox Год назад

I am confident we are not going to have to watch Wes walk. Great work

@Chr.U.Cas2216 Год назад

👍👌👏 WOW! Simply fantastic again and as always! Extraordinary well done (with the help of a good diagnostic expert of course). Thanks a lot for making teaching explaining recording editing uploading and sharing. Best regards luck and health to all involved people.

@garydahler8291 Год назад

Thanks

@aaronhunt1616 Год назад

Awesome to watch either way and what a great service you all supply

@Zt3v3 Год назад

Impressive work.

@peteraitken6494 Год назад

Wow you guys are true professionals at what you do thanks to watching Wes channel I watched in awe at the the way you guys do things defo the real deal right there thanks for showing what you can do awesome once again and thanks to Wes whom is a great mechanic take care and may your business prosper 👍👌🔧🔧🔧

@greggb1416 Год назад

Soooo, i note that “Gary”.., could probably do this repair/rebuild of this pump.., with his eyes closed, or in his sleep., or with one hand tied behind his back., or… I am mesmerized by “Gary’s” skills involved with this., also his narration of the process., and explanation of whole process. Excellent video. Thank you gentlemen.

@mejesse809 Год назад

Yes, it's like riding a bike

@Blackford86 Год назад

Good job guys this thing is about a mystery is a automatic transmission you guys are great witch doctors 👍

@garydahler8291 Год назад

Totally understand and agree 😅😅

@mortoncopeland9905 Год назад

Really enjoyed this professional content !!

@handendaer Год назад

so nice to see professionals know what theyre doing in todays society.

@maxenielsen 6 месяцев назад

Guys who are expert in their craft. A pleasure to watch and learn. Thank you!

@IHcubcadet Год назад

Amazing work! Well done.

@lwoodt1 Год назад

When I put the play back speed on 0.75, it sounds much better.

@garydahler8291 Год назад

Thanks

@seandurgin Год назад

Awesome show

@JustMike2791 Год назад

Excellent work, really enjoyed the test stand.

@robertallan1367 Год назад

Fantastic build!!! Its always amazing watching a master of his craft work, thank you for sharing this with us all

@mejesse809 Год назад

The fast talking was very hard to understand

@gertv6777 Год назад

Damn bruh, he is a bad ass, you definitely need to have someone shadow him and learn everything they can

@thomasdesmond2248 Год назад

Nothing like a craftsman. Great job as usual. God bless

@nashsmith3005 Год назад

This was very impressive 👍👏

@charlesvrogers Год назад

good job

@djsi38t Год назад

Great stuff and fantastic knowledge displayed here.

@SP_Hatter Год назад

Great Video! So much information and knowledge shared!

@mejesse809 Год назад

Definitely overwhelming...

@garydahler8291 Год назад

I would like to think everyone for their comments, and inputs 😅. Thanks to Mallorie for all of the video work 😅

@jacksak Год назад

Amazing details and a great video!

@fabio03171 Год назад

That Was AWESOME !

@Resur1 Год назад

awesome video, very informative, I learned a lot

@davidk7324 Год назад

Outstanding.

@pablos6.060 Год назад

Amazing work. Thank you for sharing all of the info. Definitely not a DIY job.

@delprice3007 Год назад

outstanding! thankyou

@ashfordcombs8658 Год назад

Got a 95 dodge Cummins with 315,000 and love that truck. (Great video)

@mejesse809 Год назад

I got 69' Chevy wit a tree96

@tcardinal95 Год назад

This guy is a unicorn! Thanks for all of the wisdom!!

@pault4513 Год назад

Bought my un modified 97 dodge cummins brand new spent 27 years at freightliner dealer and was their mid range engine specialist i think gary would be the only one id want to work on my P7100 when times comes but at 230,000 miles thankfully mine is still running great thanks for the video