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Jeep Grand Cherokee 4x4 Project ZJ Part 19 TJ Fuel Filler Bezel Mod Gas Door Swap Install 

RYANVISION
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1996 Jeep Grand Cherokee Laredo 4x4 with 5.2 V8 and automatic transmission. Full info below...
Suspension Info:
Rear is on RE 3.5" XJ front springs. OEM upper control arms and Rubicon Express adjustable lower control arms. Beard limiting straps are used in the rear to keep the axle from drooping too much. Rear shocks are Doetsch Tech 8000 Prerunner Series part# 8403 which are 32" extended, 18.7" compressed, 13.3" of travel with integrated bump stops. Rear uses a Rusty's Offroad adjustable track bar. Rear drive shaft is stock with no issues.
The front is on RE 3.5" springs with JKS ACOS, Iron Rock Offroad long arms and IRO 3 piece subframe assembly. This kit has a one piece driver side control arm called the Iron Y which includes both the lower and upper arm in one piece with a caster adjuster. The passenger side uses only a lower control arm, no upper. Front shocks are Doetsch Tech 8000 Prerunner series part# 8421 which are 32" extended, 18.25" compressed, 13.75" of travel. The shocks are mounted to IRO bar pin eliminators. Extended stainless steel brake lines were installed to support the additional lift and flex. Front uses a Rusty's Offroad adjustable track bar with HD frame mount. Front drive shaft is a double cardan u-joint style to replace the OEM CV shaft which broke and also would not have worked with the long arm kit. JKS Quicker Disconnects which are adjustable are used on the front sway bar.
Steering Info:
Iron Rock Offroad OTK, over the knuckle, steering kit. The kit includes a 1.25" solid cold rolled steel tie rod and drag link with 5/8" grade 8 hardware. This required us to drill the steering knuckles on both sides as well as the drop pitman arm with a 5/8" drill bit. The kit is very solid and no steering stabilizer is being used.
Check out my other videos if you want more info on the steering box brace which has been a great addition since I'm running 35x12.50 tires. The steering box was recently replaced with a new one. We've swapped out the drop pitman arm for one that is about 2" shorter than the one we had installed previously because it will work better with my lift and IRO OTK steering kit.
Axle Info:
The front is a Dana 30 with the stock CV style axles, stock gears, and no lockers. The CV differential yoke has been replaced with a u-joint yoke for the new drive shaft. The axle will soon be rebuilt with heavy duty Spicer 760x u-joint axles, 4.88 gears, and Aussie locker. The font axle also has heavy duty Rusty's Offroad lower control arm mounts to replace the bent stock ones.
The rear is a Dana 44 with stock gears and no locker. It will soon be rebuilt with 4.88 gears and Aussie locker.
Tires and Wheels:
35x12.50x15 Goodyear Wrangler MT/R Kevlar on OEM 15x7 wheels with 2" wheel spacers.
5.2 V8 Engine Notes:
The motor is finally dry as a bone, leak free thanks to Joel Gonzalez!!! Oil pan was dropped and rear main bearing cap was removed because the two piece rear main seal was leaking. The rear main seal was replaced and a high volume, 25% over stock, Melling oil pump was installed. The pan was resealed with a Fel-Pro one piece gasket. The timing chain had some slack in it so it was replaced along with new timing gears on the crankshaft and camshaft. A new timing cover was installed with a new front seal to replace the original timing cover which had a hole in it. The original harmonic balancer was cleaned up and reinstalled along with the original crankshaft pulley. A new water pump was installed with a new bypass hose to the intake manifold. The thermostat housing was replaced along with a new 195 thermostat and Fel-Pro gasket. A new tensioner was installed because the old one was nasty to say the least. The original broken EVAP canister, damaged by the front driver side tire, has been removed and replaced with a new relocated canister. A new power steering pump was installed.
The motor also has an MSD external coil and K&N intake and air filter.
Muffler is Flowmaster 40 series cutoff before rear axle. Exhaust setup from muffler to engine is stock with brand new catalytic converter.
Special Thanks: Thanks to my great friend and mechanic Joel Gonzalez for all of his hard work and dedication to Project ZJ. Thanks to Mario for selling me my first Jeep years ago because if that hadn't happened, neither would this project or all the memories on the trails and at the parks. Thanks to Mark and Mike at All Muffler Service for their work on my exhaust and also for removing the stock lower control arm mounts in the front. Thanks to Rob at Les Schwab for all of the great advice and for doing my initial alignment. Thanks to Redline Tire for doing my final alignment and mounting and balancing my new tires. Thanks to all my loyal RU-vid subscribers for their continued support and comments!!!

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9 май 2014

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Комментарии : 41   
@JeepITguy
@JeepITguy 7 лет назад
Well done. I have had the same problem with my wife's 94 for years, this will make a nice change to surprise her with.
@typ044
@typ044 6 лет назад
Well done sir!
@hawksiamable
@hawksiamable 6 лет назад
I did this with out all the cutting. Very clean
@ryan.vision
@ryan.vision 6 лет назад
Yeah I love how it looks one of my favorite mods since my stock gas door was broken
@vera713
@vera713 8 лет назад
Cool mod!
@Tony-hg9kc
@Tony-hg9kc Год назад
Very nice
@ericmartinez652
@ericmartinez652 10 лет назад
Tha looks bad ass! good job
@ryan.vision
@ryan.vision 10 лет назад
Thanks!! It ended up being a little more work than I expected, but I'm really happy with how it turned out.
@franciscopina5466
@franciscopina5466 7 лет назад
97slugbeast videos musicales
@6xgpapa
@6xgpapa 9 лет назад
Enjoyed this vid. I'm of the same mind, if you're gonna do it-do it right! What brand of cargo mat is that? And did you remove the carpet and trim pieces underneath or is the mat just resting on top? Great series of vids.
@Nathandidit
@Nathandidit 6 лет назад
It that the actual name on the product and where did you buy it I plan on doing this to my 97 gc Laredo. I mean as in do they carry this at the local auto zone or should I order it online (found the product)
@townsendedge9364
@townsendedge9364 6 лет назад
Hey man I’m curious if you would still recommend going this route with the mvf rear armor? Just curious if you thought it might have had enough clearance with the extra gap from the armor ?? I’m planing on doing both. Huge fan of the videos. Keep it up. Thanks
@ryan.vision
@ryan.vision 6 лет назад
The MVF armor has been great and he's about to release a set of front armor!! I've bashed it on plenty of rocks and trees with only minor scuffs to the finish, no bending or anything like that. I still managed to bust a tail light though hahah
@zachcooper5506
@zachcooper5506 7 лет назад
How well did the screws in the body hold up? My only concern is road vibrations and off road excursions wiggling the screws out? Is this an issue or concern at all??
@ryan.vision
@ryan.vision 7 лет назад
They have never come loose. The trick is to drill the holes smaller than the screws so the threads catch nice and firm. The sheet metal is thicker than you'd think.
@jakevipond3938
@jakevipond3938 8 лет назад
What did you use to cut the hole in the jeep for the filler neck? Would have taken forever with that dremmel tool
@ryan.vision
@ryan.vision 8 лет назад
+Jake Vipond Used the dremmel!! Hahaha didn't take long actually, just cut a few relief cuts then hammered the metal down to make room.
@demetrii97
@demetrii97 9 лет назад
Hey so I got the whole panel off like you did in the video but I used everything I had but I could reach the 10mm bolts. What'd you use to get the bolt out?
@ryan.vision
@ryan.vision 9 лет назад
Demetrios Bountinas I used a 1/4 inch drive ratchet with a deep socket, maybe an extension can't remember. You just have to feel around behind the wires and padding until you find the bolts then they come out very easily.
@demetrii97
@demetrii97 9 лет назад
***** Alright I'll go get a deep socket today and I'll let ya know how it comes out. Thanks for the quick response!
@hunterandrews4650
@hunterandrews4650 8 лет назад
Will this work on an 94 jeep grand cherokee laredo 4wd
@ryan.vision
@ryan.vision 8 лет назад
+Hunter Andrews Yes it will.
@benwhetzel4053
@benwhetzel4053 Год назад
How do you remove the fuel door
@ryan.vision
@ryan.vision Год назад
It's been a long time so I'm going off memory but I think once you swing it open there's a bolt or two you can remove to free it.
@townsendedge9364
@townsendedge9364 6 лет назад
Thanks for the quick response, Sorry I guess I didn’t explain myself well enough I plan on using mountain vista fabs armor but I’m curious if all the cutting needs to happen to install the TJ gas bezel Or do you think the armor might give it the gap it needs to not be chopped up in there?
@ryan.vision
@ryan.vision 6 лет назад
Ohhh gotcha, sorry, didn't realize which video I was responding about haha. I think you may still have to do a bit of work to make it fit nicely as the armor isn't super thick and the main reason I did the cutting was so I could reposition and bolt the filler assembly directly to the bezel. In my opinion that's the right way to do it and honestly it's not that bad at all. I'm not very good at this stuff but a little hammer and dremel action took care of it. Just test the fitment and go little by little till you're happy with how it sits.
@townsendedge9364
@townsendedge9364 6 лет назад
RYANVISION thanks a lot man, sure appreciate the quick response. I’ve been following your videos since day one, absolutely love your build. Especially now that it’s getting tons! Awesome man! I follow you on insta and everywhere else. I’ve copied your front and rear bumpers and the 2x6 sliders and a few others things along the way. Just wanted to say thanks again for all your super informative vids! Keep it up.🤘🏻
@hunterandrews4650
@hunterandrews4650 8 лет назад
where can you find them at
@ryan.vision
@ryan.vision 8 лет назад
+Hunter Andrews Purchased this one online, I think from Summit Racing and I put the part number in the video. It's pretty cheap, like $15
@Jonathuqq
@Jonathuqq 9 лет назад
You think it can be done on a wj?
@ryan.vision
@ryan.vision 9 лет назад
Jonathan Garcia just depends on the size of the door and how flat the quarter panel is. maybe try doing a google image search for WJ TJ fuel and see if you find any
@SGmatorral06
@SGmatorral06 9 лет назад
How much did this whole mod cost ya?
@ryan.vision
@ryan.vision 9 лет назад
SGmatorral06 Maybe $30 or $40 including the bezel, locking gas cap and spray paint.
@tomwiltenburg9967
@tomwiltenburg9967 9 лет назад
Is there any way to do this on an XJ?
@ryan.vision
@ryan.vision 9 лет назад
Tom Wiltenburg Sure, it can probably be done on any vehicle that has a relatively flat side surface.
@codydye3380
@codydye3380 4 года назад
Square hole and a round peg...
@dracosdiabolis1769
@dracosdiabolis1769 8 лет назад
So what f you have the square door?
@ryan.vision
@ryan.vision 8 лет назад
+Dan Acton It would be a lot more work. You'd have to bend and weld a piece of metal to the body. Probably not worth it.
@dracosdiabolis1769
@dracosdiabolis1769 8 лет назад
***** eh maybe, nice look thou,
@donaldduck4526
@donaldduck4526 9 лет назад
Em, don't you scare that from now on every idiot can steal you fuel? I mean why didn't you put a lock on it?
@ryan.vision
@ryan.vision 9 лет назад
Орхан Османов Somewhere toward the end of the video I mention that I will go pick up a locking gas cap which I did and it's been working great. I live in an area with hardly any crime but figured better safe than sorry since gas is expensive and the Jeep drinks it fast haha
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