Land Cruiser Split Case Transfer Case Rebuild

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OTRAMM is an independent Toyota, Lexus, and Subaru repair shop in Bealeton Virginia. Contact us today for your repair, maintenance, and modification needs. www.otramm.com
Today we're rebuilding the split case transfer case from an FJ62 and installing it on an H55F 5 speed transmission. Eventually this combe will make it in to an FJ40 we have here at the shop.
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18 окт 2018

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Комментарии : 126

@GasSoakedRag 5 лет назад

Great tutorial, doing my first split case overhaul at work now. I took it apart over a week ago and just now going back together so this helped tremendously.

@steveloomis4086 5 лет назад

Really enjoying your style. It is easy for us armchair mechanics to see you make a mistake, but I also know that being on camera is hi pressure and easy to forget a step or two. I appreciate the fact that you don't hide that you make mistakes, so easy to do with editing. One thing I've seen others do is to speed up repetitive tasks to save us from watching you tighten several of the same bolts. Looking forward to a Series 200 Radiator and water pump replacement as well as a starter.

@OTRAMM 5 лет назад

Thanks, I appreciate it. I don't see the point in editing out the mistakes. I try and use them as a learning experience. I've started trying to edit out a bunch of bolt tightening as I get better with the software. I need to figure out how to speed sections up.

@Revnge7Fold 4 года назад

Thank you for this video! I did a rebuild on my transfer case because of transmission oil buildup in the TC. This video helped give give me the confidence to so this myself. Watched it on my phone while I was reassembling. :P

@coochb945 Год назад

Great video. I didn't miss the 5th gear oiler but did miss the O-ring on the output shaft which isn't in any of the manuals so thanks for that. Fortunately not before it was too late

@bj60landcruiseraddict Год назад

You have an auto or manual?

@matthiasbunzli2435 4 месяца назад

This video was very helpful for me! Thanks a lot! Good luck with all your endeavors…

@skhochay 4 года назад

dude thank you for the video, I was converting my to 5 speed and I was about to start assembling then I watch your video, so I am missing the plastic oil grommet, glad I watched.

@theoidris3100 3 года назад

Pro tip : you can watch movies at Kaldrostream. I've been using it for watching all kinds of movies during the lockdown.

@daytondeclan3567 3 года назад

@Theo Idris Yup, have been watching on Kaldrostream for since december myself :)

@ernstfeistl9968 5 лет назад

Good to see you picked up on the oiler, later in the video.

@1023segano 9 месяцев назад

This is a good reference but missing some important info: 1) BE SURE TO ADD 5th gear OILER (he forgets then needs to redo the whole thing) 2)***If converting from an FJ60 4spd- TAP & PLUG the extra t-case to trans bolt hole under the trans output shaft*** Very important as this hole is for a long bolt that can't be used when converting due to the 5th gear. Fluid will migrate from the transmission to the t-case causing leaks in t-case and low oil levels in transmission!!!

@donnareed3822 4 года назад

Awesome video. You make it look easy and I’m sure it’s not

@michaelkriz5871 4 года назад

so good!

@marcondesferrer1413 4 года назад

Great tutorial! Muito similar à caixa de marcha da TOYOTA BANDEIRANTE aqui no Brasil! 🇧🇷

@wartwn 5 лет назад

what a badass video!!! soooo good. MORE OF THESE!

@OTRAMM 5 лет назад

Glad you liked it. We try to film the jobs we think would be useful as they come through the shop. If there's something you'd like to see let us know and we'll try and film it.

@wartwn 5 лет назад

@@OTRAMM awesome ill think about what I would like to see. maybe a desmog video. since thats a fairly popular thing to do to these older motors. or valve adjustment.

@OTRAMM 5 лет назад

@@wartwn Desmog isn't something we do at the shop. If something comes in with everything missing I'll make it run, but we don't do the removal. Valve adjusment is doable. I have a 3fe to assemble soon I'll try and use that for the video.

@wartwn 5 лет назад

@@OTRAMM I understand the desmog part. but yeah a valve adjustment video would be super helpful. Been wanting to do it on my 2f for a while just worried about messing something up.

@rodolfopibiri2823 4 года назад

You are the Best

@lelandeod 5 лет назад

Fantastic! I've watched all of your rebuild videos and really enjoyed them. Please do a H55 rebuild tutorial soon!

@OTRAMM 5 лет назад

We didn't get the H55f from the he factory on anything here. Haven't had one come through for rebuild yet. The ones we've installed have all been new from Toyota.

@tomstepp6945 5 лет назад

@@OTRAMM I'll send you my H55F with a 40 Series top cover.

@enterBJ40 8 месяцев назад

Why people does that? Is possible to install a 4 speed top from a 40 series into a 5 speed 60 series? If so...why people perform that swap?

@harshavk1096 5 лет назад

Love your videos awesome content on TLC’s ..love to see some Subi videos in future ..

@OTRAMM 5 лет назад

We don't get much Subi work anymore. We're nearly 100 percent Cruiser now. The only Subi that's regularly at the shop is my Forester.

@harshavk1096 5 лет назад

OTRAMM awesome I own 14 subi XT 🙏🙏 ..

@gianlucacancellieri1313 3 года назад

Hello, congratulations for your skill, I also have to restore gearbox and reducer of a BJ42, do you know if I can find technical data sheets on the net? .... thanks

@jeremyreets7802 Месяц назад

Great video! I do have a question. After completing the rebuild I have 2 snap rings left over. I do not see where they were used in the video. Any help on that?

@hectorlopez-qh6ni 4 года назад

Hola amigo sigue 👍

@spago555 3 года назад

Thanks for this video. My 1983 FJ40 came with a vacuum shift transfer case which looks to be the stock TC since the glove box label says so. I am however unable to find any specifications on the TC online but I'm starting to believe the FJ40s we got from Japan in Pakistan came with the FJ60 transfer case.

@OTRAMM 3 года назад

The later ones here had the split case as well.

@spago555 3 года назад

@@OTRAMM Oh interesting. But were they vacuum actuated in the US late models? Also which transmissions can this transfer case bolt on to?

@OTRAMM 3 года назад

They were lever shift up until the FJ62. The 62 was vacuum shift. I don't know what all transmissions they'll bolt to.

@spago555 3 года назад

@@OTRAMM hmm interesting. Thanks for the replies :)

@dorijohnson6215 4 года назад

Where did you get the Transfer case input gear with the long shaft? Thanks for the great video!

@PaulEglinton Год назад

Terrain tamer in Australia does that part

@billtimmer2462 4 месяца назад

The seal on the transmission output shaft, what is the correct direction... other videos show the flat surface flush with the back facing toward the T case gear, this video shows the flat side facing toward the transmission. I tried to match how it was when I took mine apart, but the old seal is a little different than the new one. But mine had the flat side flush with the flat side of the case (opposite to how this video shows). I'm thinking maybe the direction is not too crucial as it looks like it will seal over the input gear either way.

@OTRAMM 4 месяца назад

Flat side facing the transmission since it's purpose is to hold the gear oil in the transfer case.

@ernstfeistl9968 5 лет назад

Doh! Did you forget the 5th gear oiler? (small plastic part!)

@jasonfranklin9946 5 лет назад

Enjoying watching your clips,just finished rebuilding same transmissions/transfer out of a bj42 that had the 3B motor that's being replaced with a 13bt (i'am in australia),you made a comment about the big trans output shaft but,do you find the ones that come in most kits don't allow much but threaded on the shaft when you use the original factory washer?sorry to be so long winded.

@jasonfranklin9946 5 лет назад

Sorry left the word nut out there.

@OTRAMM 5 лет назад

Got what you meant. Yeah it seems that a lot of the time one nut or another just doesn't seem right. It seems to be that way in all of the kits. We do enough rebuilds that I have a good stash of "extra" nuts. I can usually dig up one that works to my liking.

@jeepnick 2 года назад

where do you get the parts for the twin stick? and what parts are needed? thanks in advance

@hthomas4975 4 года назад

Thanks for the great video! I’m trying to replicate. The bushing inside my high gear was worn badly along w output shaft damage (causing a lot of noise) so I replaced both with new but gear wouldn’t spin. So I swapped the low gear bushing into the high gear and spins great. Put the new bushing into the low gear. Now I’m having difficulty with frozen low gear (won’t spin on output shaft). These bushings are the older/solid-type bushing. So do you think I should I try the newer barrel-shaped bearing-style gear bushing from the later >’86 models?

@OTRAMM 4 года назад

I haven't actually come across one with bushings worn badly enough to be an issue. Can't say I've really paid attention to the bushings differences.

@hthomas4975 4 года назад

OTRAMM thanks for the reply. I was able to free it up by pressing gear back off and deburring w soft sponge tip on hand-held drill. Re-lubed it and spinning great now. Thanks again!

@cobia010 5 лет назад

Very good mane put there’s one question from where you are getting spear parts If you help thinks for your Video

@OTRAMM 5 лет назад

Most all of the rebuild kits I use come from Cruiser Brothers. Regular parts I get mostly from Toyota.

@shaquedelilicss7849 Год назад

Does anyone know if the 2.5 lj73td L.C. 5speed gearbox is H55F.

@NigelNaughton 5 лет назад

Man, working with those clean parts must be a dream. Was it just me or was the audio not synched up after a while? Or you doing the Japanese movie mode? ;-)

@OTRAMM 5 лет назад

Yeah the audio got off track during the first clip. I think I got it realigned in the remainder. I was using a new audio recorder and it took some getting used to.

@joseLarrazabal 5 лет назад

Nice video. What did you use to clean it?

@OTRAMM 5 лет назад

We've got a water based hot water parts washer, followed that with bead blasting and a final wash.

@-Damawand- 3 месяца назад

A few months ago, we opened the Gearbox of the Toyota car, but unfortunately, like you, my mechanic did not use sealing glue behind the gaskets, and the entire body is leaking oil.

@OTRAMM 3 месяца назад

The gaskets alone should seal. I use the sealer as added insurance. Id double check that all of the bolts are torqued properly.

@paulsthormes251 5 лет назад

Nice video how much do you spend on the 5 speed and transfer thinking about doing this next year

@OTRAMM 5 лет назад

If I remember right the 5 speed is right around 3k new from Toyota. The transfer case came with the donor engine. Rebuild kit is from www.cruiserbrothers.com

@paulsthormes251 5 лет назад

@@OTRAMM thanks you

@sophiaholmes6635 4 года назад

Just a question, after rebuilding my split Tcase in a BJ73 i found an Oil reciever that sits on the front output shaft spline in between the front ouput seal and bearing. listed as toyota part #36119B. I forgot to install this before knocking in my new seal and am unsure whether it is worth pulling the seal back out to put it in as i cant see this bearing having any issues getting enough oil. I noticed you did not install one in the video what is your opinion? any help greatly appreciated.

@OTRAMM 4 года назад

Everything that came off the case went back in. If it's the part I think it is we leave them attached to the case. If yours is "left over" I'd install it. Toyota had a reason for it.

@NordicDan 3 года назад

What blast media are you using to avoid taking material off the aluminum housing?

@OTRAMM 3 года назад

Skatblast speed bead. It's glass bead and aluminium oxide mixed.

@kevintimothyshields Год назад

Are the two taper bearings on the main shaft the same part or do I need to be careful when fetching parts out of my rebuild kit?

@OTRAMM Год назад

The tapered bearings are different if I recall correctly. I always match part numbers as I go.

@kevintimothyshields Год назад

@@OTRAMM Yea I sure thought I checked part numbers but they are indeed not the same. Oh well, I'll press them off and get them right. Sigh.

@spartiotis300 9 месяцев назад

Not sure if I ordered the right Bolts the 3 that hold the transfer case onto the H55, would you have the part numbers for them??? and the long ones of the 4 what part numbers are they doing this soon would much appreciate it thanks

@OTRAMM 9 месяцев назад

I don't have the numbers unfortunately. It's been years since I ordered any. You should be able to find them in the forums on ih8mud.con

@spartiotis300 9 месяцев назад

@@OTRAMM ok Thanks mate

@guillermodubosc7009 Год назад

Good day I have seen you in the H55F gearbox repair videos. My question is why do the internal bearings (repair kits) of the gearbox have seals? Wouldn't it be better to place them without seals so that the lubricant can do its job? Greetings William

@OTRAMM Год назад

I'm sure Toyota has a reason for building them that way. I have no idea what it is though.

@guillermodubosc7009 Год назад

Thanks

@chiragsomaraj5121 2 года назад

Some transferases have the front drive shaft on the right side and some on the left side. Is there a difference?

@OTRAMM 2 года назад

Yes

@abcortani 5 лет назад

Is that Permatex sealer better to use than black or orange RTV with gasket sealed flanges? E.g. Water pumps or timing chain covers. My application would be non Toyota.

@OTRAMM 5 лет назад

I use it on all of the paper and cork gaskets. It seems to glue them on where RTV can let them slide around.

@cobia010 5 лет назад

I have Problem with my vehicle fj62 -1987 land cruiser when I wonted to Tran to right or lift the car didn’t train that one is coming when I switch one H1 or H2 ( four well driving) put if I got straight no any problem on the other hand I change twice axle front diff with everything last thing I open really diff I find it broken also I change it !! Sir do you have any Solve for this problem Not: The vehicle was also lifted and the SUV examination did not show that problem😩 Hepe Please help, some tips and some advice and accept my greetings

@Groovetube18 3 года назад

Can I just use the Toyota’s Red transmission FIPG on the gaskets as well, instead of using the Permatex anaerobic gasket maker? Just bought a tube of it and it was pricey.

@OTRAMM 3 года назад

I wouldn't use fipg on the gaskets. It doesn't work the same as anaerobic. If anything I'd do them dry. The anaerobic just adds extra insurance.

@richardcoleman2338 2 года назад

Hello from San Diego California, could you tell us the part numbers for the really long bolts and the 3 shorter bolts that hold the tcase to trans. Thank you

@OTRAMM 2 года назад

I don't have the part numbers handy. We just call our dealer and order them as needed.

@richardcoleman2338 2 года назад

@@OTRAMM thank you for replying!!

@The1234567890aaaaaaa 4 года назад

Does the speedo cable go on the transfer case or transmission?

@OTRAMM 4 года назад

Transfer case

@Groovetube18 3 года назад

A question about the o-ring you put on the 5-speed spline. Did that come with the rebuilt kit? I’m not sure which o-ring to use. Is it the thickest one out of the kit? What is the purpose of that o-ring?

@OTRAMM 3 года назад

It's the thickest on from the kit if I recall correctly. It keeps the gear oil from being able to leak past the splines. It's more important I think on the automatics but still a good thing with the 5speed

@Groovetube18 3 года назад

@@OTRAMM Thanks for the quick reply. Your video is very helpful. I watch it as I go with my 5 speed conversion on my 84 FJ60. Who needs a FSM when we we have videos like these. Thanks again!

@thecrunchychip 2 года назад

I notice a hole in the end of the main shaft. Is it internally threaded?

@OTRAMM 2 года назад

No, it's just a centering hole from when it was machined.

@senbin 5 лет назад

Hey install use transfer case and it wont engaged to the transmission to lock in the park pawl do you have any solution Thank you

@OTRAMM 5 лет назад

Is the transfer case in neutral? If it's shifted to neutral you won't have park. I've seen them shift while installing or the shift lever may not be lined up correctly.

@kevintimothyshields Год назад

Am I correct that you are only using two lubricants for assembly - assembly grease (blue) and Toyota Transmission Sealant (red)?

@OTRAMM Год назад

The red is actually permatex anaerobic gasket sealer. I use engine assembly grease on the needle bearings, not sure if the video shows it.

@kevintimothyshields Год назад

@@OTRAMM video does show it (it's super well done video! ;-). So a total of two lubricants are used during assembly, correct? BTW I think in the video at one point you refer to using Toyota Transmission Sealer - I think on the PTO cover (which I think you are saying here is actually permatex anaerobic sealer, correct?).

@OTRAMM Год назад

@@kevintimothyshields yep two lubricants if I remember right. On that one I had to go back and redo part of the job. I ended up using Toyota dealer since I didn't have a gasket. Normally I'd use the gasket and anaerobic.

@kevintimothyshields Год назад

@@OTRAMM Ah ha! Yes, I saw the redo (the oil diverter). I gotta say I laughed out loud - apparently, it's not just me that ends up redoing half the job. ;-)

@Groovetube18 3 года назад

I’m having a problem with fitting the factory input gear over the 5-speed output shaft. It goes in half way and stop right after the dark ban on the output shaft. I measure the diameter and it seems to be slightly bigger? What’s wrong?

@OTRAMM 3 года назад

It's supposed to be a slight interference fit and tight. Usually the gears are a bit worn and sloppy so they slide right on. A new or low mileage gear may be tight enough that it needs to be pressed on like it's shown in the manual.

@Groovetube18 3 года назад

Yes. End up using a mallet and a pipe to knock it in . Thank you!

@finbarrk3 4 года назад

Are these H55f 5 speed transmissions easy to find? I am looking at buying an 85' FJ60 with high mileage and am expecting to replace the transmission, wondering if i will be able to find a new one with low miles..?

@OTRAMM 4 года назад

We buy them new right from Toyota.

@finbarrk3 4 года назад

@@OTRAMM Sweet thanks! I just assumed they werent in production anymore.

@jakeperkins8781 4 года назад

Who supplies your bearings and seals?

@OTRAMM 4 года назад

We usually get the Terrain Tamer kits from Cruiser Brothers. Cruiser Outfitters has really nice kits as well.

@buckminsterfullerene2294 9 месяцев назад

Hi mate, can you rebuild a transfer case on a 75 series with the gearbox in the vehicle?

@OTRAMM 9 месяцев назад

We didn't get the 70 series trucks here, so I'm not sure what transfer case they have.

@LukeTheMasterOfNothing Месяц назад

@@OTRAMM Transfer in the 70 series from 85-99 is identical to 60 series

@OTRAMM Месяц назад

I don't know. We never got the 75 here. If it's split case like the 60 yes. If it's a complete unit like an 80 you have to pull the t-case to rebuild it.

@JohnnyBLC 5 лет назад

What brand and size is that Blind Bearing Puller ? Kukko ?

@OTRAMM 5 лет назад

It's a kukko, I think 17mm.

@OTRAMM 5 лет назад

Kukko #21/3. 18.5-23.5 mm

@JohnnyBLC 5 лет назад

@@OTRAMM Thanks very much!

@basirdurr7184 2 года назад

Where’s the gear that goes on the outer output shaft from the trans? It’s sitting on the table.

@OTRAMM 2 года назад

We used an upgraded input gear so there are some old parts that aren't reused.

@Bizarado 2 года назад

@@OTRAMM thank you for the reply! I learned it’s a pto gear for a winch. Neat, but don’t need it! Thanks for such an informative video. Mating up my tcase to a 8l90 trans.

@jasonhillpdx 5 лет назад

Anybody know what type of sealant he's using in the seals at the beginning?

@OTRAMM 5 лет назад

The red sealer on the gaskets is permatex anaerobic gasket maker. The orange on the outside of the seals is Toyota FIPG for transmissions.

@jasonhillpdx 5 лет назад

@@OTRAMM Thanks!

@Disciple_Of_Lerxst 2 года назад

34:15 You have a mosquito on your head...It's probably gone by now though.

@zvargulis1988 2 года назад

had to close my eyes @34:45

@hillbillyengineering01 3 года назад

Please change name of the title to say ‘watch the whole video before using it a reference or an hour into the rebuild learn that you made a mistake early on that is a huge pita to fix’... otherwise it was a good video

@donnareed3822 4 года назад

What state do you work in

@OTRAMM 4 года назад

Virginia, about an hour outside of DC.