Make Your Own R2-D2 - Part 1. Dome printing & assembly.

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Make your own R2-D2 part 1. Today we'll be going over printing the dome pieces, sanding, joining them & prepping for paint. 450mm Lazy-Susan gear sizing will also be covered to ensure your R2-D2's dome drive gear properly fits your particular lazy-susan bearing.
For this particular 3D printed R2-D2 build, I'm using Mr. Baddeley's Full Size R2D2 Version 2 200 cut print files. These are available on his Patreon download page along with all the other R2 files & PDF instructions for each part of the build.
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Video Time Index:
0:00 Introduction
0:20 Let's start printing
2:53 Radar eye problem
3:58 Sanding - It never ends
5:59 Gluing & fitment
8:05 Filling & more sanding
9:36 Lazy-Susan ring gear sizing
Making R2-D2 Video Series:
- Introduction to a DIY R2-D2 Build: • R2-D2 Build Your Own -...
- Part 1 Making the dome: • Make Your Own R2-D2 - ...
- Part 2 Painting the dome: • Painting R2-D2 - Dome ...
- Part 3 Dome lights & holoprojectors: • R2-D2 Dome Lights - Te...
- Part 4 Dome Completion: • Making R2-D2 Part 4 - ...
- Part 5 Body Assembly & dome drive: • Building R2-D2 - Part ...
- Part 6 R2 Sound System Basics: • R2-D2 Sound System - E...
- Part 7 R2 Electronic Basics: • The Basics of R2-D2 El...
- Part 8 R2 Legs & Foot Drives: • Building R2-D2 Part 8 ...
- Part 9 Painting R2-D2: • Painting R2-D2 - Plus ...
- Part 10 Installing Electronics: • R2-D2 Build Part 10 - ...
- Conclusion to a DIY R2-D2 Build: • Making R2-D2 - Finishi...
Resources:
- Astromech R2 Builders Club Forum:
astromech.net/
- Mr. Baddeley's Patreon Page (source for Astromech Droid 3D print files):
/ mrbaddeley
- Printed Droid Website File Download Page (Printed Droid Print Guide):
www.printed-droid.com/files/
Hardware & fasteners used for the dome...
Dome section screws:
M4 x 12mm (I used button hex head). Qty 18
M4 Washers Qty 18
M4 Nuts Qty 18.
Ring section screws:
M4 x 35mm (I used button hex head). Qty 14
M4 Nuts Qty 14
M4 Washers Qty 14
- 450mm / 18" Lazy Susan Bearing:
amzn.to/3GKPjMB
- 3D Printer used in this R2-D2 build - Sovol SV01:
amzn.to/3dk9C4U
- eSun PLA+ 1.75mm 3D filament I'm using:
amzn.to/3xPGFap
- DeWalt 1/4 Sheet Palm Sander:
amzn.to/31nB7HX
DISCLAIMER: Links included in this description might be affiliate links. If you purchase a product or service with the links that I provide I may receive a small commission. There is no additional charge to you!
Thank you for supporting RC Helicopter Fun.com & my channel which helps me keep creating content & fun projects like this. Please consider giving a thumbs up & subscribe if you enjoy the content - thank you & thanks for watching :)

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Опубликовано:

31 май 2024

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Комментарии : 58

@Rchelicopterfun 2 года назад

Making R2-D2 Video Series: - Introduction to a DIY R2-D2 Build: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-hkkSagTsLXY.html - Part 1 Making the dome: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-HaZ7ABkhwn8.html - Part 2 Painting the dome: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-inoqE19ODUQ.html - Part 3 Dome lights & holoprojectors: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-hDR9z1PAJSA.html - Part 4 Dome Completion: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-PnjCrLlJtig.html - Part 5 Body Assembly & dome drive: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-m6VXt6VGZ3c.html - Part 6 R2 Sound System Basics: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-cZ3sVYs7T9I.html - Part 7 R2 Electronic Basics: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-AmUuZH3UHXg.html - Part 8 R2 Legs & Foot Drives: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-PLyOKD5oAyM.html - Part 9 Painting R2-D2: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-E8h0l4rHvC4.html - Part 10 Installing Electronics: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-bg_tN6HCYN4.html - Conclusion to a DIY R2-D2 Build: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-sIpBA6UigTQ.html

@poppin_freshgaming4334 2 месяца назад

Wow talk about perfect timing. I inadvertently ordered the exact same susan and was trying to figure out which ring to print. Now I know!

@xstinktion 2 года назад

Wow that math ratio to figure out your lazy Susan gear was brilliant! Thank you so much for that, I will definitely follow that

@bucknertarsney7674 25 дней назад

Love these videos, John. Thanks for all the good info!

@Rchelicopterfun 25 дней назад

Glad you like them and thanks for watching 👍

@SweetJandalsBruv 11 месяцев назад

Your scaling ratio was great thanks for the help, loving the series

@Rchelicopterfun 11 месяцев назад

Glad to hear it 🙂

@ericboff7273 2 года назад

I'm really loving this series! Great work and explanations John.

@Rchelicopterfun 2 года назад

Glad you like them 🙂

@TheRealMisterJ 5 месяцев назад

Man love all the videos in this series. Watching them to get an idea of what I'm getting myself into lol, but man, he must have changed the gear ring or something. My Susan was also 448mm so figured I'd use the same size as yours, but turns out it's too big 😔 reprinting at the normal 100 percent now

@Rchelicopterfun 5 месяцев назад

Interesting 🤔

@ConnersWorld 5 месяцев назад

Great build videos! Working on my R2 right now. Just an fyi the guy that owns the Amazon page you posted grew wise and raised his prices from $35 to $92. I guess the traffic drove demand. I found the same one on another Amazon page for $35.

@ajc4477 2 года назад

You should use dichloromethane as a glue, gives you working time and is a solvent. The parts are literally welded together.

@M6Props Год назад

I'm really enjoying this series - I'm curious what orientation did you print R2's Radar Eye in and also the small logic light holders? Did you use supports? Cheers!

@Rchelicopterfun Год назад

As stated in the video, I printed it with dome/curved side facing down - used supports. Guess I should have printed it according to the Printed Droid Guide I reference & link to in the first video (left flat side down). Not sure why I didn't follow the guide on that piece? Perhaps I figured I'd get better results printing it back curve side down? I can't remember as that was many months ago now. I think I printed logic surrounds flat (back) side down going by the layer line directions.

@dinocrisanti2181 2 месяца назад

I'm really enjoying the series. Do you happen to know if the version 2 R2 files for the drive wheel have been corrected to fit the larger Lazy Susan? Or have you uploaded the modified files anywhere? Thanks again for all this helpful info.

@Rchelicopterfun 2 месяца назад

Thanks for the views and glad you are enjoying the build series. To answer your question re. the version two (2) dome file, I don't know if Michael has any other main ring gear files? He does however have the two lower ring files for adequate L-susan clearance as I mentioned. Because there are slight dimensional variations between different L-susans, I can't think of any other practical way to obtain good fitment other than changing the scaling ratio in your slicer program to fine tune the fit.

@stevenjones2371 Год назад

awesome i use the same esun 3d filement im getting my printers ready for this project got all the g codes ready got my blue filement ready waiting on some more white to get here

@Rchelicopterfun Год назад

Have fun!

@stevenjones2371 Год назад

@@Rchelicopterfun ty yes just started the radar eye

@stevenjones2371 Год назад

when you printed the blue panels did you have to cut the backing my files for most of the blue panels for the dome had support on the back

@matthewzysek5758 2 года назад

Hi John awesome build love the detail, can l just ask with the purchase of the lazy susan from Amazon link does it matter with the depth of it as there is a 10mm one and a 12mm?

@Rchelicopterfun 2 года назад

10mm thick. 🙂

@raspberrypiploy771 4 месяца назад

Really well explained thanks. Is this a full size version or is it scaled down ?

@Rchelicopterfun 4 месяца назад

Full size

@grundingo 2 года назад

hi john did you print ring sections d and h when you reduced the sizing, i can only see six red ring pieces ???

@Rchelicopterfun 2 года назад

Hi Martin - I actually increased the sizing of the gear sections (102.4%). The ring gear I printed was the 6 piece version with the cross brace arms as an integral part of two of the gear sections. I can't recall exactly what Baddeley folder they were in but it's not the 8 part ring gear with the two small additional cross arm tooth sections. It's only 6 parts which you can see if you look closely at the glued and finished ring gear.

@grundingo 2 года назад

@@Rchelicopterfun Thanks, i didnt realise there were two files, ill look for them now, although i dont suppose it really matters , they will both end up being the same size. Thanks again.

@bluenose701 Год назад

Hi John . Got my sv01 and starting testing next week. Buying esun pla+ grey for dome. How much did you use for dome as 3kg cheaper but don't want to get that much if don't need that much. Thanks

@Rchelicopterfun Год назад

I honestly can't remember. Even if I did however, it wouldn't be of much value because it's totally dependent on your slicer settings (infill & wall thickness), and mistakes. You'll get a pretty good idea of how much weight of filament is used on each part when you slice them in your slicer program as they indicate the weight of the print.

@bluenose701 Год назад

@@Rchelicopterfun thanks John. I've started test printing and hope to start r2 next week. Thanks for all your help. I'll be visiting your videos a lot over the coming months.

@kevinwhyte1024 Месяц назад

I just received my bearing in the mail and it is way undersized. The outside diameter is only 444mm. Would this be useable or would it be best to return the bearing and try and source one that is closer to the 450mm OD?

@Rchelicopterfun Месяц назад

"Way undersized"? 4 mm smaller than the one I'm using so less than 1%. That is nothing and is perfectly fine. If I would have been lucky enough to get that size, I wouldn't of had to reprint my entire lower ring sections as there would be adequate clearance giving an extra 2mm on either side which would have likely been just enough for bearing to thick sidewall ring clearance.

@nevilenobody606 Год назад

I see your ring gear has elongated holes but the Baddeley files only have round holes. Did you mod the files, or are these available somewhere?

@Rchelicopterfun Год назад

Didn't mod the ring gear (other than rescaling it to fit my specific susan). The Baddeley Mark 3 body file ring gears all have the elongated holes.

@nevilenobody606 Год назад

@@Rchelicopterfun Thanks. Comparing the MkIII gear files against the V2 it's clear they're quite different. which is why I originally couldn't figure out why your scaling factor was so different to mine. The V2 one fit my lazy susan hole profile quite well so instead of scaling it I just made the gear wall thicker so it fit more snugly against the lazy susan.

@mandangaspard9333 Год назад

What settings did u have to change to print R2? I have the same printer.

@Rchelicopterfun Год назад

It depends on the specific part being printed (cosmetic vs. structural) and of course the type o filament used. I mostly used the recommend print settings as outlined in Michael's instructions as well as the Printed Droid Guide; both of which I mentioned and link to in the first video in the series covering resources. Did tweak a few of course but kept it about 90% as per the recommendations.

@mrgr8ness213 5 месяцев назад

Are you using pla or petg? I’d love to start the journey but only have pla experience so far, and not sure how it will hold up over the long haul

@Rchelicopterfun 5 месяцев назад

Covered in the intro video to this project: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-hkkSagTsLXY.htmlsi=uEHtPnU0TrrYDYd6 100% PLA+ (other than the TPU for the tires, holoprojector servo arms & speaker mount).

@gregoryodom7398 Год назад

what glue are you using to attach parts together?

@Rchelicopterfun Год назад

Said & shown right in the video @ 6:05

@MozTS Год назад

Shouldnt the eye be more crooked to be screen accurate?

@Rchelicopterfun Год назад

What are you talking about, I don't even fit the radar eye in this video. I don't fit it until part 2 (painting the dome) where I clearly state its position is all over the place; some level, some crooked. In short, we fit them however we want because there was no consistency on screen either.

@TheRealStructurer 2 года назад

Do you have any estimate for how much filament you will use in total?

@Rchelicopterfun 2 года назад

@Mickael Jansson - According to the Mr. Baddeley full size R2D2 print file instructions, between 20 & 25kgs depending on screw ups and specific print files used.

@zombiehunter1152 2 года назад

Hey well to give you an idea I’ve used 17 rolls of filament so far and I have ordered another 2 rolls, that should roughly do I think, in saying that I did reprint some of the parts by mistake and I did have acouple fail too. The body, skirt, dome, legs, battery boxes and all 3 feet are all printed but I do have to do the foot drives, I’m thinking I might do the Omni wheels too as I was going to buy them but don’t know yet. Plus I have a lot of the little things to print, like some of the coin slots, the power couplers and so on. As for time printing I started around the middle of August last year, took a week off from printing over Christmas cos we went away but the printers gone no stop basically for the rest of the time.

@TheRealStructurer 2 года назад

@@zombiehunter1152 Thanks for the update 👍🏻

@zombiehunter1152 2 года назад

@@TheRealStructurer np , I know if your R2D2 body turns out as well as your dome has , it’s going to be one of the best 3d printed R2D2 around.