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Opel/Vauxhall Vivaro Alternator Replacement Bodgit And Leggit garage 

bodgit and leggit garage
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2006 Opel/Vauxhall Vivaro
In this video we show you how to remove and install an alternator from a 2006 Opel / Vauxhall Vivaro handy tips and tricks inside step-by-step instructions
Despite their names, both 'DC generators' (or 'dynamos') and 'alternators' initially produce alternating current. In a so-called 'DC generator', this AC current is generated in the rotating armature, and then converted to DC by the commutator and brushes. In an 'alternator', the AC current is generated in the stationary stator, and then is converted to DC by the rectifiers (diodes).
Typical passenger vehicle and light truck alternators use Lundell or 'claw-pole' field construction. This uses a shaped iron core on the rotor to produce a multi-pole field from a single coil winding. The poles of the rotor look like fingers of two hands interlocked with each other. The coil is mounted axially inside this and field current is supplied by slip rings and carbon brushes. These alternators have their field and stator windings cooled by axial airflow, produced by an external fan attached to the drive belt pulley.[7]
Compact alternator
Modern vehicles now use the compact alternator layout. This is electrically and magnetically similar, but has improved air cooling. Better cooling permits more power from a smaller machine. The casing has distinctive radial vent slots at each end and now encloses the fan. Two fans are used, one at each end, and the airflow is semi-radial, entering axially and leaving radially outwards.[8] The stator windings now consist of a dense central band where the iron core and copper windings are tightly packed, and end bands where the windings are more exposed for better heat transfer. The closer core spacing from the rotor improves magnetic efficiency. The smaller, enclosed fans produce less noise, particularly at higher machine speeds.[8]
Larger vehicles may have salient pole alternators similar to larger machines.[9]
The windings of a 3 phase alternator may be connected using either the Delta or Star (Wye) connection regime set-up.[10]
Brushless versions of these type alternators are also common in larger machinery such as highway trucks and earthmoving machinery. With two oversized shaft bearings as the only wearing parts, these can provide extremely long and reliable service, even exceeding the engine overhaul intervals.

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20 окт 2024

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Комментарии : 117   
@cassiya100
@cassiya100 6 лет назад
OMG. its way easier whipping the front off and getting full access. done it all on my drive also done it to change timing belt.
@Krafty
@Krafty 2 года назад
"everything's just in the way" said every mechanic working on a vivaro, ever lol
@vdubs6068
@vdubs6068 6 лет назад
Great vid Leon. The last time I worked on a vivaro was the joys of seized injector
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
Vdubs 60 oh yes the joys of seized injectors on these been there done that😁😁😁
@EXOVCDS
@EXOVCDS 6 лет назад
I was squinting my eyes as you were disconnecting the AC lines! LOL
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
Thomas EXOVCDS hahaha I did know it was empty like I said in the video but just wasn't sure if there was the slightest bit left haha
@EXOVCDS
@EXOVCDS 6 лет назад
I know you knew... but my brain is like... LOOK OUT!!!!
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
Thomas EXOVCDS hahaha mine was thinking the same thing
@flatratemaster
@flatratemaster 6 лет назад
😂😂😂😂
@DiyMech
@DiyMech 6 лет назад
Another excellent video, good to see major manufacturers designing for supportability, you know, ease of access etc and all that good stuff....., still least the bolts weren't over tightened !!!!!
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
DiyMech yes mate it could have been a lot worse
@MonsterFIbercraft
@MonsterFIbercraft 3 года назад
Cant u remove wheel and plastic inner arch and access that way ? That's how I changed belt on mine but may have to change alternator now
@ozzstars_cars
@ozzstars_cars 6 лет назад
Channel stickers headed your way Leon, again. These have GOS so you won't lose them. lol
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
Ozzstar hahahaha
@MrYazzi2009
@MrYazzi2009 2 месяца назад
I have a trafic 115 & I took the alt out thru the top..just took the p steering res off...plenty of room to do this..
@Diagnosedan
@Diagnosedan 6 лет назад
You should do a video how to find the Battery😄
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
DiagnoseDan what is that I know you are joking there is no such thing in a car😁😁😁😁
@Diagnosedan
@Diagnosedan 6 лет назад
O of course not this is the one with an altenator! 🤣🤣
@adamcaan4124
@adamcaan4124 6 лет назад
First lol Another great video mate keep them coming, Rob hasent put one up for a while looking forward to his new one
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
Adam Caan thanks a lot mate I think he's just getting old and he forgets he's got a RU-vid channel🤣🤣🤣🤣🤣
@Bladerunner4511
@Bladerunner4511 6 лет назад
Nice and easy fix not I remember back in the day you could see the bolts and alternator just by looking down I blame it on cad software lol great video as always mate real cars real people have a great day mate cheers
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
thanks mate
@crpth1
@crpth1 5 лет назад
I know you're joking, but the blame it's on emissions and "gadgets". Older cars had no DPF, cat, turbo, inter-cooler, AC, EGR, injectors, assisted steering, power "everything", a "million" sensors. All these with a "gazillion" wires, connectors, cables, pipes and ECU's... In fact even on a new car if we could make it work without all this "extras", it would be quite easy to do most tasks. In spite of the advent of aluminum, other light weight alloys and plastics. Cars now are heavier then ever before! Not really a surprise with so many add-on. We spare 5 grams here and had 100 grams somewhere else. LOL :-) The average family car decades ago would tip the scale around 200 Kg to 400 Kg less than it's contemporary counterpart! We're definitely complicating things by the day. Reliability goes in the opposite direction. LOL A compact car nowadays it's averaging 1300 Kg, a family car 1500 Kg. The regular of the mill VW Beetle was around 780 Kg!
@spanishpropertyconsultants
@spanishpropertyconsultants 2 года назад
I have a Opel Antara 2.0 which I had the mechanic change the timing belt kit and all pulleys etc. 1 month later the alternator clutch goes and need a new one "Try proving it was the mechanics fault by not using a torque wrench". The headlights have been taken out, bumper, steel behind bumper, air filter housing, pipes going to air filter, all pulleys, battery, radiator and hoses and he got it out 3 days later. 2 alternators arrived on separate days and were incorrect. Now waiting on another alternator and hope that fits. I think once this is all put back together I will have squeaks and rattles all over the show. Best get rid and find an easier vehicle the Spanish mechanics can work on.
@conorcousins27
@conorcousins27 6 лет назад
I usually take the front off them to remove the alternator..way handier
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
Conor Cousins even with the AC unit and the AC rad
@steve32hawk32
@steve32hawk32 6 лет назад
Just done mine and it flies out inbetween the ac pipes, there is plenty of room as the rad is more central. take the wheel off and and inner plastics to give more room
@shaunsavage3750
@shaunsavage3750 3 года назад
Hi I have a Vauxhall zafira a dti 2003 the issue am having is I take it out for a drive came back and a couple of hours later it won't start can you help thank you
@zed1bee
@zed1bee 4 года назад
Very good and helpful video. I had additional problem that once the 2 bolts holding the alternator were out, the alternator still wouldn't move. Had to hit it firmly with metal until it started moving then all good.
@MarkoLappi
@MarkoLappi Год назад
dont do it this way, lot easyer is take of mask and stuf on front
@TheBlondetan
@TheBlondetan 3 года назад
Hi, great video, is this the same for the movano and can ido it by jacking it up. Many thanks Brian
@flatratemaster
@flatratemaster 6 лет назад
Air con is essential in Georgia, people here would fix that before the alternator 😉😂😂😂
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
Flat Rate Master 🤣🤣🤣🤣 I mean what's the worst thing that can happen your alternator is smoking turn on your AC it's not as if it will put it under more pressure or anything lol
@sarahcarolan3798
@sarahcarolan3798 6 лет назад
Hi, have a 1.4 Opel Astra Saloon. Am doing the timing belt but am having a problem tensioning the belt. The tensioner only goes so far but the belt is still loose. Is there a difference in the water pump between a 1.4 and 1.6 as I am not sure I have the correct pump
@tam1381
@tam1381 6 лет назад
Done a few starters on they heeps of junk. Next time your doing one take the bumper off it takes 10 mins and gives you plenty room.
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
Tam Couch hi mate I've never needed to take the bumper off the only reason I was struggling for room is for filming taking the bumper off is more potential problems we still have to deal with the AC condenser radiator all that I'd sooner do with the way I'm doing it
@screwsnutsandbolts
@screwsnutsandbolts 6 лет назад
Excellent channel. Subbed ! 👍🏻
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
Thanks mate
@screwsnutsandbolts
@screwsnutsandbolts 6 лет назад
You're welcome :)
@royandrews7829
@royandrews7829 4 года назад
Fab video some say take the bumper off .. but my bumper bolts are all rusted up .. so won't budge I'm doing it your way cheers for the guidance
@bodgitandleggitgarage
@bodgitandleggitgarage 4 года назад
Like I always say mate don't make work too hard on yourself if it's all rusty just work around it work Smarter not harder most people don't understand when they leave a comment and they say you should do this they don't realise the problems you could have
@yannikoloff7659
@yannikoloff7659 4 года назад
I like the Sierra in the bubble there
@bodgitandleggitgarage
@bodgitandleggitgarage 4 года назад
thanks mate
@DiyMech
@DiyMech 6 лет назад
Just a thought, have you ever had any issues with "smart battery monitoring systems" on any of your repairs e.g. change alternator, change the battery and then intermittent battery warnings appear ???
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
DiyMech haven't really come on much problems with them are you having problems with yours
@txsviking
@txsviking 6 лет назад
That sure looked like fun!
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
txsviking oh yes so much fun I'd love to do it again and again very hard to say I'm sarcastic in a text message🤣🤣🤣🤣
@malcolmbroadhurst6041
@malcolmbroadhurst6041 5 лет назад
can you tell me or show me a diagram on how to put the auxiliary belt back on on my Vauxhall vivaro it has aircon on the vehicle and 7 wheels that hold the belt on , ive changed the alternator but cannot remember what sequence the balt goes back
@bodgitandleggitgarage
@bodgitandleggitgarage 5 лет назад
Hi mate there's a really easy way to remember any pulleys that have ridges in the belt needs to face them ridge on ridge any pulleys that are smooth the back of the belt runs along them
@Kawalerka_na_kolkach
@Kawalerka_na_kolkach 4 года назад
Great job with this video
@bodgitandleggitgarage
@bodgitandleggitgarage 4 года назад
thanks mate
@evieemaya88
@evieemaya88 6 лет назад
Another great video leon. Would definitely like to see a a recharge video. Also you may want to get a laser pen so that u can point to things and not get in the way. Just a thought mate
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
good idea mate with the pen and in the summer i will do a recharge video
@Fatboymk
@Fatboymk 5 лет назад
thanks for the info :)
@bodgitandleggitgarage
@bodgitandleggitgarage 5 лет назад
Any time mate
@timothy790110
@timothy790110 4 года назад
Intermittently the stop and battery light (dim, not full strenght) on my 2006 RM will come on, but I have a voltmeter in the cigg socket that tells me that when driving Im at 14.6-14.8 volts. This is consistent. The lights will go off after a while. does that mean that my alternator is on its way out? I dont have the ac unit.
@bodgitandleggitgarage
@bodgitandleggitgarage 4 года назад
Hi mate this will have to be diagnosed properly because it could be a number of issues it could just be a simple case of a battery it might be an alternator the smart charge system might be an issue do the car might not recognise the battery properly the reason just go on and on it will have to be diagnosed properly to be 100% sure what's going on
@timothy790110
@timothy790110 4 года назад
@@bodgitandleggitgarage yea, ill have to get it checked out, dont like the uncertainty!
@number9scores
@number9scores 2 года назад
@@bodgitandleggitgarage my recent problem on my 54 Renault master, hastily diagnosed by breakdown mechanic as a dead alternator , was actually a corroded earth strap which had detached!
@Carlovbasic
@Carlovbasic 5 лет назад
This AC makes problems. My Vivaro don't have AC. Aces to the alternator is thru the left lamp and front. Thx for showing Sir
@bodgitandleggitgarage
@bodgitandleggitgarage 5 лет назад
Thank for watching mate
@pkerridge493
@pkerridge493 4 года назад
I took the bumper off to do one a lot easier plus I had to remove water pump pulley to get to top alternator bolt!
@bodgitandleggitgarage
@bodgitandleggitgarage 4 года назад
💪👍💪👍💪
@pkerridge493
@pkerridge493 4 года назад
@@bodgitandleggitgarage also remember there's a bolt behind the number plate hold the bumper on gets me every time😁
@bodgitandleggitgarage
@bodgitandleggitgarage 4 года назад
@@pkerridge493 lol👍
@LMCB10
@LMCB10 6 лет назад
Aux belts on these have a nasty habit of breaking/shredding and the debris getting caught up in the timing belt/gear...causing jumping/snapping of the timing belt..only a flimsy cover between the 2 ..nightmare!
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
LMCB10 yes mate and I'm fortunate that happens in a lot more cars as well
@Litesnip2022
@Litesnip2022 4 года назад
Do you know what the torque setting is for the bolt holding the belt tensioner?
@bodgitandleggitgarage
@bodgitandleggitgarage 4 года назад
nop dont need 2 mate
@bodgitandleggitgarage
@bodgitandleggitgarage 4 года назад
Medium Grant click click
@MrShaunys1210
@MrShaunys1210 6 лет назад
Now for the starter motor on the back of the gearbox 😜 on a serious note, can starter motor be replaced without lifting the van in the air?
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
Hi mate to be honest I couldn't tell you as I've never done it without a lift so I cannot tell you unfortunately
@MrShaunys1210
@MrShaunys1210 6 лет назад
@@bodgitandleggitgarage cheers for the reply mate, how are they to get at if it's in the air?
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
not to bad mate
@curlyville
@curlyville 4 года назад
could this b e the same for a renault master 2007? thanks so much
@bodgitandleggitgarage
@bodgitandleggitgarage 4 года назад
yes mate
@tommyj3005
@tommyj3005 3 года назад
@@bodgitandleggitgarage what if both the stop light and battery light are solid please? TIA.
@125sm3
@125sm3 6 лет назад
Good job !
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
thanks mate
@Steviegtr52
@Steviegtr52 5 лет назад
Just did same job on 2005 traffic 1.9. 20 minutes to remove headlights, indicator & bumper. Another 20 mins to easily remove the alternator. No removing anything other than that.
@bodgitandleggitgarage
@bodgitandleggitgarage 5 лет назад
You got a think of it from a customer's point of you if I strip all that and have problems bolts break or other issues then who pays for the time to put everything back together the bits I removed with moved very easy I wasn't going to cause any other issues
@Steviegtr52
@Steviegtr52 5 лет назад
It looks like a big job to take the bumper off. All the bolts come off easy. The only ones I could see a problem with would be the undertray, but you took that off anyway. The air con does not need touching. No re gas problems. Anyway we all have our own way I suppose. Regards Steve.@@bodgitandleggitgarage
@bodgitandleggitgarage
@bodgitandleggitgarage 5 лет назад
on your one fair enough the bolts may have come off easy but that does not true for every other one out there
@Diagnosedan
@Diagnosedan 6 лет назад
First😉
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
DiagnoseDan 🤥🤥🤥🤔🤔🤔 you were second too slow as usual🤣🤣🤣🤣
@Diagnosedan
@Diagnosedan 6 лет назад
Again? Man it's not my day😭
@dashcamdude6690
@dashcamdude6690 6 лет назад
How do i know if one of my glow plugs are not working
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
nicky boy ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-s_c_9Pfdxpk.html
@krzysztofkacprzak7986
@krzysztofkacprzak7986 6 лет назад
nicky boy, it ain’t glowing 😂, but on a serious note there are some great videos on the tubs for testing glow plugs. Good luck. 👍
@robertdunham8894
@robertdunham8894 5 лет назад
this is the longest most profound way ive ever seen
@bodgitandleggitgarage
@bodgitandleggitgarage 5 лет назад
thanks mate
@MrTwisted1977
@MrTwisted1977 6 лет назад
what's with the creepy exorcist music Leon?
@franz7936
@franz7936 2 года назад
Super
@ewendl
@ewendl 5 лет назад
Nooooo! front bumper off, 20 mins, alternator off 10 mins. Loads of room.
@pebblemasonry
@pebblemasonry 5 лет назад
It's easier taking the front bumper off only takes 15mins then you can access it clear as day from the front, good video though
@bodgitandleggitgarage
@bodgitandleggitgarage 5 лет назад
Hi mate it's like everything swings and roundabouts rusty bolts they might break cause more problems not only that this had air conditioning so how conditioning radiator and the normal radiator not supported at the bottom every way has its problems
@pebblemasonry
@pebblemasonry 5 лет назад
Yeah I know what your saying, just did mine it has air con too I wouldn't have attempted it without watching your video though 👍
@bodgitandleggitgarage
@bodgitandleggitgarage 5 лет назад
@@pebblemasonry planet helped you out meat that's what it's all about
@jamesstickle2120
@jamesstickle2120 6 лет назад
Don't just let the refrigerant go from the system if there is any in there, as it contains cfc's and its illegal in the uk just to let it vent to atmosphere. do it properly and reclaim the gas before you start!
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
James stickle yes mate you make a very good point but like I said in the video I knew it was empty so it was not an issue in this case
@jamesstickle2120
@jamesstickle2120 6 лет назад
i had vision's of you getting a face full of r134a!! ive seen some good burns caused to people messing with a/c systems without knowing what their doing!!
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
James stickle yes I've seen people doing it 2 I did check on the valve and there was no pressure but you can never be 100% sure that's why I backed off a little as I was doing it just in case there was a tiny bit of pressure still left
@aytonbob
@aytonbob 6 лет назад
It’s not just illegal in the UK it’s the whole of Europe.
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
robert hesse don't know why everyone saying this I did not release anything I told you in the video it was empty so there's no hassle
@Badgertronix
@Badgertronix 6 лет назад
That looks way too hard. I'd give up and get a bigger battery and a solar panel 🤣
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
hahahahahahaha good plan
@krzysztofkacprzak7986
@krzysztofkacprzak7986 6 лет назад
👍👍👍
@the_retired_mechanic
@the_retired_mechanic 6 лет назад
Why don't you buy a boroscope mate. Can set it up from the top down onto the job and leave it recording your hands while you do these sorts of jobs and then edit it into video after.
@bodgitandleggitgarage
@bodgitandleggitgarage 6 лет назад
Chris Hurst I have a bore scope and I've use it in some of my videos but I record in 4K cannot be swapping video qualities in the video it would look horrible borescopes quality is not very good even though it's a very expensive snap-on one still not very good
@matsholgersson8453
@matsholgersson8453 4 года назад
Kilrem
@robmyers2780
@robmyers2780 6 лет назад
That tire looks a bit fucked!
@Maciej-McOst-RICH
@Maciej-McOst-RICH 4 года назад
This is joke!!! Front bumper remove 4 this job,..always!!!!
@bodgitandleggitgarage
@bodgitandleggitgarage 4 года назад
how is it a joke when all the bolts were really rusty would have all snapped and caused me a lot more work before you make stupid comments you need to know the full story in some circumstances yes it might be easier but not in every circumstance know the full story before you make a comment
@lieberfreialsgleich
@lieberfreialsgleich 4 года назад
But why? It‘s Not a small car. O
@colinhurford8187
@colinhurford8187 2 года назад
Complete muppet , easier just remove bumper etc do it from the front !
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