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Two-Man Chainsaw [Restoration] - Motor Inspection 

Hand Tool Rescue
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The time has come for this chainsaw restoration. This specific saw restoration is for me and I have been wanting to get to this tool for a long time. I started the disassembly in November 2018 and had to wait a while for some rare parts to arrive. This chainsaw is a McCulloch 99 two-man chainsaw made in 1954. The engine is 161cc and the powerhead alone is 51lbs making it one of the largest production chainsaws ever and the largest in McCulloch's production line at the time.
In this video, I focus on disassembling the powerhead and getting everything ready for painting. I used 2 coats of self-etching primer, 3 coats of yellow enamel, and 3 coats of 2K fuel-resistant clear paint for each of the painted pieces.
I was not able to get the clutch off of this saw, so instead of fixing something until I break it, I decided to leave it alone and restore the chainsaw without removing the clutch. This meant that the crankshaft had to stay together as well. Almost all pieces were meticulously cleaned by hand as solvents and degreasers can only do so much.
In the next video, I will piece the whole saw together and hopefully and finally cut some wood.
Wrenches are now for sale at www.handtoolrescue.com
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Опубликовано:

 

17 апр 2019

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Комментарии : 727   
@Zapdos6996
@Zapdos6996 5 лет назад
You are a very patient man when it came to that Clutch. I would have been screaming and then welded a socket to it by now. Loved the intro!
@caledonii5217
@caledonii5217 5 лет назад
I love the intro, seriously. Best restoration channel, the added comedy with the restoration is awesome. Take my Patreon you magnificent man.
@HandToolRescue
@HandToolRescue 5 лет назад
Haha, thank you so much!
@maxwell6504
@maxwell6504 5 лет назад
fuckin weirdo
@fnafplayer6447
@fnafplayer6447 5 лет назад
@@maxwell6504 go to hell!!!
@jackpshannonsr.1838
@jackpshannonsr.1838 4 года назад
@@fnafplayer6447 Fight nice children.. That means you too Max Well
@jackpshannonsr.1838
@jackpshannonsr.1838 4 года назад
Love the light fixture.
@TheBobimkd123
@TheBobimkd123 5 лет назад
He survived the nickelback... Thats one tough cookie! Nice intro good laught!
@Lyric.S-
@Lyric.S- 5 лет назад
Look at this photograph
@TheBobimkd123
@TheBobimkd123 5 лет назад
@@Lyric.S- ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-myx2CNeRbdg.html
@Nicole-yl7nf
@Nicole-yl7nf 5 лет назад
damn good laught 😂
@jamesmagmer8929
@jamesmagmer8929 5 лет назад
I've been a mechanic for thirty year, love your content,sense of humor and the projects! Keep up your hard work! Thank YOU!😁
@notfeedynotlazy
@notfeedynotlazy 5 лет назад
28:42 you can always print a label from the photos you've got - they look high-quality enough to do the trick
@bando404
@bando404 5 лет назад
notfeedy notlazy I came here to say this.
@notfeedynotlazy
@notfeedynotlazy 5 лет назад
Well, I took the liberty of spending a few minutes in Photoshop... imgur.com/a/dBgaj06
@brianregner5209
@brianregner5209 5 лет назад
@@notfeedynotlazy HTR this man is a hero. Notice him.
@HandToolRescue
@HandToolRescue 5 лет назад
Thank you! If you follow me on Instagram, you can see the new sticker already made.
@notfeedynotlazy
@notfeedynotlazy 5 лет назад
@@HandToolRescue Nice.
@distracted_visions7095
@distracted_visions7095 5 лет назад
Love the spark plug wrench handle.
@jerremyvinson6310
@jerremyvinson6310 5 лет назад
That old style wrench is the “GOAT” of wrenches is there anything it can’t do. As always great content. By far the best restoration channel.
@scottgm321
@scottgm321 5 лет назад
Good job on putting the small screw back in the starter coil. I just worked on a modern Briggs and Stratton engine someone tried to repair and then stopped several months ago. In that time they lost a lot of screws, bolts and parts. Put them back or bag and label. Love the intro.
@Providence83
@Providence83 5 лет назад
3:36 I love when confetti pops out of the machines I take apart.
@Brettjnash
@Brettjnash 5 лет назад
Corn in the cooling fins is an oldtimers trick. When it pops, LunchTime!
@bernardsantiqueengines3128
@bernardsantiqueengines3128 5 лет назад
Ha ha ha ha thats true
@jamesshelton308
@jamesshelton308 4 года назад
Honestly, finding corn is hardly surprising. I would have bet this was kept in a barn or something and probably just had a sack of deer corn nearby or on top of it that leaked some. I see that all the time where I live.
@andybracken1627
@andybracken1627 4 года назад
Hand Tool Rescue! The original and the best restoration channel on the 'Tube! Cracking work as always, keep the content coming
@Andrew-uk1bz
@Andrew-uk1bz 5 лет назад
"You like that, woodworkers?" Yes, thoroughly satisfied.
@IR-nq4qv
@IR-nq4qv 5 лет назад
Thought that was funny as well. I've used my chisels for jobs other than their purpose. If you're good at sharpening, not much to worry about.
@3bnjo3
@3bnjo3 5 лет назад
No. No I don't. Reminds me of the barbarian that used my half inch paring chisel to open a paint can.
@SalvoDan
@SalvoDan 5 лет назад
My old man was a Chippie and I was horrified!
@danielloup9373
@danielloup9373 5 лет назад
I honestly think a card scraper would serve him better for most scraping tasks.
@andrewkapteyn
@andrewkapteyn 5 лет назад
@@IR-nq4qv and hardening steel
@getyourkicksagain
@getyourkicksagain 5 лет назад
No matter what mood I'm in, that intro brings a smile to my face. You rock, dude! And of course, your restorations are awesome. Thank you, sir!
@HandToolRescue
@HandToolRescue 5 лет назад
Thank you!
@FCastle23
@FCastle23 5 лет назад
It's great to see you restore these old tools, but don't forget, the most important tool is you.
@CarolinaBobby
@CarolinaBobby 5 лет назад
I’m amazed at all the small intricate parts the saw has. How you’ll ever get it back together is beyond me.
@onometre
@onometre 5 лет назад
of all the restoration channels this one is so far ahead there's not even a comparison to be made
@CSkwirl
@CSkwirl 5 лет назад
There's a guy called Jereme Bell, he's been working on porting and hotting up old McCullochs and making some unavailable parts. I'm sure he's never done one of these but it would be fun to see it tuned up. He has a new channel with only a couple of videos, guess you can find him there if interested. Can't wait to see this thing cut!
@CSkwirl
@CSkwirl 5 лет назад
ru-vid.com/show-UCC-8fUiAowh8-rsh_k8axlQ
@taliakuznetsova7092
@taliakuznetsova7092 5 лет назад
This intro is the most amazing thing ever. Thus it should be kept forever.
@identicalsnow
@identicalsnow 5 лет назад
I started watching this channel because I would look over and see what my husband was watching. Now I watch HTR before I go to bed.It's like sleep therapy for me now. My favorite parts besides the sketch comedy inserts are the Evapo-rust moments. All shitty going in, all pretty coming out. Wish I came out of the shower looking half as good. ♥
@mwinston29
@mwinston29 5 лет назад
Awesome video, it's amazing how in all your videos you remember where each and every part goes. Amazing!!! Looking forward to the completion.
@MrGrimm1911
@MrGrimm1911 5 лет назад
Well aged Eau de Gasoline
@sidneyprice5514
@sidneyprice5514 5 лет назад
A very fine yeat
@dc761
@dc761 2 года назад
My Dad was a McCulloch dealer in the 70s and 80s. I remember having a 99 under the workbench in the shop for years. It was just the engine, Dad always wanted to find the rest of the parts for it and get it running but never did. He got out of the business in 1988 and that saw went to the scrap yard. I've often thought about finding one to restore.
@clydebalcom8252
@clydebalcom8252 4 года назад
I'm glad you are rewiring the chainsaw.
@wood0366
@wood0366 5 лет назад
At first I thought you were putting detcord in the cylinder.
@larrybest4878
@larrybest4878 2 года назад
I’m starting a Model 99 rebuild now (2022). I wanted to ensure that the PTO side oil seal could be replaced. To get the clutch off, I used a 4 pin socket tool that is normally used on a Toyota hub locknut. The “off” direction is counterclockwise. I was able to remove the clutch working against the compression with a 1/2” drive electric impact wrench. No damage to the clutch or tool. For reference, “OEM Tools #25969” available at Amazon and parts stores. Your videos are very helpful.
@63256325N
@63256325N 5 лет назад
A major undertaking. Nicely done so far. Thanks for the video.
@gregmurray1918
@gregmurray1918 5 лет назад
Agreed. Your channel rocks, but the little things are what turns it up to 11! The intro being a big one! Keep up the great work!
@Doofusroy
@Doofusroy 5 лет назад
Good gravy it's like this thing was stored in an oily saw dust pile! Great job cleaning it up!
@censusgary
@censusgary 5 лет назад
An oily sawdust pile is exactly where you’d expect to find a chainsaw.
@narcoleptic8982
@narcoleptic8982 5 лет назад
@@censusgary It makes it's own storage medium! Who needs cosmoline anyway?
@sardonic_smile_8752
@sardonic_smile_8752 4 года назад
Need sanding, sand blasting and filing. Also sanding after primer and before painting. More polishing as well. Very nice selection on restoration project.
@matthewtalbot7854
@matthewtalbot7854 5 лет назад
Comedy with serious tool working is where its at.
@dahlmasen3084
@dahlmasen3084 5 лет назад
This guy does better paint jobs with a rattle can than many other ”restorers” does with a real paint gun (or whatever its called)
@kavin7610
@kavin7610 5 лет назад
You mean an air brush
@dahlmasen3084
@dahlmasen3084 5 лет назад
ChubzWubz Yes, Thank you
@Jesse__H
@Jesse__H 5 лет назад
You mean a shooty spray spray.
@dahlmasen3084
@dahlmasen3084 5 лет назад
Jesse H. Exactly😂
@Arktosum_
@Arktosum_ 5 лет назад
I call it a super soaker for men.
@ShelbyRestorations
@ShelbyRestorations 4 года назад
this dudes is a genuis! love your channel, the comedic commentary and hint of sarcasm are lovely, and solid restoration!
@coddoctor9374
@coddoctor9374 5 лет назад
Do you ever go back and watch footage in order to remember how to reassemble it again? How exactly do you keep track lol
@arklanuthoslin
@arklanuthoslin 4 года назад
I'm pretty sure that's why he started filming...
@robertgemski7728
@robertgemski7728 5 лет назад
Was that intentional that your wrench fits inside of that 1/2” socket?? If so its a good thing you use your powers for good instead of eeeeeevil......freakin genius!!!
@bcubed72
@bcubed72 3 года назад
Thank you for this! I got a Titan 60 out of an old barn they were tearing down, and this gives me some good ideas.
@dodgydruid
@dodgydruid 5 лет назад
Spot on that using the wrench on a socket like that :) All them years traipsing over to the tools and finding the ratchet or bar when it was somewhere else ridiculously obvious lol
@stevenhoman2253
@stevenhoman2253 5 лет назад
I'm getting a lot of pleasure from this episodic restoration/resue. Their is just so much to it. The engine is more like a very large mower engine. " so you cut down trees you say son?"
@narcoleptic8982
@narcoleptic8982 5 лет назад
That's not a knife...
@dammitjames
@dammitjames 5 лет назад
I have never operated a tool in my entire life. Why do i enjoy these videos so much?
@fila1445
@fila1445 5 лет назад
Your body caves tinkering
@andrewrobotbuilder
@andrewrobotbuilder 5 лет назад
That fuel tank paint came off very gooey. Can't wait for the next installment!
@mallardtheduck406
@mallardtheduck406 5 лет назад
This is So addictive, I love the Restorations and seeing how quality stuff was built. Love the channel bro. Can't wait to see what's next!!!
@machobunny1
@machobunny1 4 года назад
At 26:50 you ask "Do you like that, woodworkers?" That popped on screen about 3 seconds after I thought, I bought all my chisels for woodworking...50 years ago. And it took me about 20 years to realize they can be used for a lot of other things and suffer ZERO actual damage. I was betting the woodworking purists were wetting themselves as you chiseled away at old glue. Then you basically made a joke of it. Very cool.
@Sawsquatch
@Sawsquatch 5 лет назад
You are definitely my favorite vintage tool ruiner on RU-vid. Lots of other channels try to cop your jam, but screw them. The original is where it's at.
@Ro-Bucks
@Ro-Bucks 5 лет назад
Thank god I just watched this, I got an old 70's chainsaw that yellow, prob the same led based paint and I was about to start sanding it today. I do what you did instead.
@richardtabor8686
@richardtabor8686 Год назад
Liked because I haven't yet for that opening. again. just...*chef's kiss*
@shynsly01
@shynsly01 5 лет назад
Damn! That is a BIG ass piston for a chainsaw!
@roadweary5252
@roadweary5252 5 лет назад
I’ve been dodging your IG feed just to enjoy this video 👍. The intro still gets me 😂
@Colty045
@Colty045 5 лет назад
That intro was amazing, you always bring a smile to my face.
@spikeydapikey1483
@spikeydapikey1483 5 лет назад
Them endoscopes are great fun! Got mine from Fleabay, works great !!
@bmilhoan
@bmilhoan 5 лет назад
Can I borrow the endo? Um...I'll wash it.
@remcovanvliet3018
@remcovanvliet3018 5 лет назад
I just had a look... I would have never guessed you could have one of those things for like 20, 30 bucks! 5 meters long! (15ft) And a 10 meter one for about 60....
@aaronshapiro2542
@aaronshapiro2542 5 лет назад
That corn is critical! acts as an overheat warning when it pops.
@HandToolRescue
@HandToolRescue 5 лет назад
It's genius really.
@AntonioClaudioMichael
@AntonioClaudioMichael 5 лет назад
I love your intro it reminds me of old 70 and 80s TV shows like family matters and full house and home improvement
@trabantfreak2370
@trabantfreak2370 5 лет назад
That is a funky placement of the points and condenser.
@HandToolRescue
@HandToolRescue 5 лет назад
Everything about this saw is horrible.
@crimsonixi
@crimsonixi 5 лет назад
Especially that wire that got stripped. Yikes
@narcoleptic8982
@narcoleptic8982 5 лет назад
It took me a minute to figure out what was going on with the frayed wiring. Then he opened up the cover and I was like "wait, whaaaaaaaat?"
@Eccentric5B
@Eccentric5B 5 лет назад
The points and condenser are placed under that external cover (instead of under the flywheel) for easy service access in the field. Don't have to tear half the saw apart to service them. Most of the early Macs were set up that way. Kohler and Clinton 4 stroke industrial engines such as the K series singles (and others) had similar points/condenser placement. Mac went to a 'conventional' under flywheel placement later to eliminate that long pushrod (which would float at the higher RPM's that the newer designs were running at). Back when this saw was designed, the "standard" chainsaw layout didn't yet exist. The manufacturers were making it up as they went. This was the era of the transition from saws built with industrial style engines running big gear drives (and driving HUGE chains) to smaller/lighter/more compact gear drive and direct drive saws running MUCH smaller chains. Saws like this Mac 99 (and the 1225 and 7-55) were a 'bridge' between the old monsters like the Mercury/Disston KB7AY series and the big Titans and IEL's and such to the newer designs. RP McCulloch was an eccentric genius. His carburetor/fuel systems were particularly nuts. The carb assembly on this saw will barely fit in a shoebox. Within a few years, the Tillotson HL, the Walbro/McCulloch "flatbacks", and the later "cube type" Tillotson HL, Walbro HS, and all those that followed did the same job with a fraction of the size, weight, and complexity.
@trabantfreak2370
@trabantfreak2370 5 лет назад
@@Eccentric5B thanks for the Information. The only reason i thought it looked wierd is because i have only worked on engines that had points and condenser under the flywheel.
@rikkpaulo
@rikkpaulo 5 лет назад
Acompanho seu canal há mais de 1 ano! Admiro muito suas restaurações...as peças ficam como novas! Parabéns! Saudações do Brasil!!!
@cassia_cries
@cassia_cries 5 лет назад
Immensely confused having been following this on both youtube and Instagram for the last decade but still enjoying!
@HandToolRescue
@HandToolRescue 5 лет назад
Hahaha, noted.
@honeybreme5479
@honeybreme5479 5 лет назад
Sometimes the tools look like they have been in a flood and in the end you could never tell because of the great job you do.
@FixitRestoreit
@FixitRestoreit 5 лет назад
Love the 80's intro lol!
@vitaliykoshyn7968
@vitaliykoshyn7968 5 лет назад
Dude you crack me up so bad... love it keep them coming, best channel ever.
@haploideallel
@haploideallel 5 лет назад
The noises and grunts in your videos really take me back to the days of "Die Sendung mit der Maus" :)
@brian4561
@brian4561 5 лет назад
Wow!! Piece of wood and his older brother pencil!! Great episode!
@captainjerk
@captainjerk 5 лет назад
WOW! That's alotta work! A labour of love bro! Thanx for a great vid! :D
@prodrift101
@prodrift101 5 лет назад
It’s nice to see Lead Paint Tester finally get the credit he/she/it/they deserves.
@williamheinbuch
@williamheinbuch 5 лет назад
Love your resto videos, you are the beautiful og for restoration vids on youtube!
@jamesmchenry4708
@jamesmchenry4708 5 лет назад
jeezus, the points and condenser on that thing are bigger than the ones in my Bug's distributor!
@bmilhoan
@bmilhoan 5 лет назад
I just watched a VW restoration video and am pleased that I fully understand what you just said.
@tomtruesdale6901
@tomtruesdale6901 5 лет назад
Look like the ones I ran in my 1977 Harley, 1960's something Chevy 6 cylinder ones worked also
@king_ofdogeii268
@king_ofdogeii268 3 года назад
This brought back my PTSD of the nightmare that is carburetor rebuilding.
@theirishviking9928
@theirishviking9928 5 лет назад
Who in the wide wide world of sports dislikes a video like this 🤦🏻‍♂️
@alias_not_needed
@alias_not_needed 5 лет назад
probably woodworkers ;)
@evanbarrows2413
@evanbarrows2413 3 года назад
I liked and subscribed the moment you through the adjustable wrench in the socket.
@SantaClaw
@SantaClaw 5 лет назад
I love these videos, ur doing great man !
@kennethwright8081
@kennethwright8081 5 лет назад
Well looks like I'm taking a 31 minute bathroom break. Sorry boss 😂
@troyguinn303
@troyguinn303 4 года назад
Boss makes a dollar while I make a dime.. and thats why I shit on company time!
@mealex303
@mealex303 5 лет назад
Hints of pine cut grass and that tell tail aroma of age. Just Devine 😘👌😁👍
@maggs131
@maggs131 Год назад
Might be a little late but you could have tried an air chisel with a blunt tool in place of an actual chisel to get that clutch flange off. Put a block of wood in the combustion chamber to eliminate the bounce the rope would have given.
@markedone9778
@markedone9778 4 года назад
Brilliant Intro, and that vintage oil smell at 1:39 haha!
@trevorfout4759
@trevorfout4759 5 лет назад
Buckin billy needs this saw in his collection
@quantumfoam42
@quantumfoam42 5 лет назад
Good call on the spring. I accidentally released the one on my lawnmower and it took me three hours to get it back, plus I realized the violence with whence it came out could have easily cut me badly.
@frenchfrysz6695
@frenchfrysz6695 5 лет назад
i have a 2-man old McColluch saw that dont run any more, i should go thru it like you are lol
@adayinthelifeof6197
@adayinthelifeof6197 5 лет назад
Never seen anything in my whole life as amazing as that intro! Insta subbed!
@jimadams8182
@jimadams8182 5 лет назад
I hope garbage on the floor gets some screen time in part two! That guy's funny!
@harryireland1935
@harryireland1935 5 лет назад
I was so sure the clutch would just pop off after you tortured it with Nickelback. Awesome video, dude!
@TheVwgolfmk1
@TheVwgolfmk1 5 лет назад
Got tickets for makers central show next month. This is by far the best restoration channel on RU-vid in my opinion. Can't wait to see you in person and buy one of your mini wrenches, please put one by for me I will be there on Saturday. 😀😀😀😀😀😀😀
@HandToolRescue
@HandToolRescue 5 лет назад
Woohoo! Will do.
@TheVwgolfmk1
@TheVwgolfmk1 5 лет назад
@@HandToolRescue thank you...
@alanscannell
@alanscannell 5 лет назад
That fricken clutch! Has my head wrecked can only imagine yours!
@FreshtexBlackman
@FreshtexBlackman 5 лет назад
Wow, this thing has more parts than a rocket engine!
@narcoleptic8982
@narcoleptic8982 5 лет назад
That's because most of the parts of a rocket engine are FIRE
@davidgetzinger1189
@davidgetzinger1189 5 лет назад
THE POWER OF NICKELBACK COMPELS YOU!!!!
@user-sl5vl9su3v
@user-sl5vl9su3v 5 лет назад
Hello again,really like your releases,looking forward to finishing this project.Good luck)))!!!
@humancattoy7767
@humancattoy7767 3 года назад
Your channel is one of the few that I will drop everything to watch. I do approve of the "I'll beat the living snot out of your mechanical butt if you don't cooperate!"
@scrapperdscrapperj3948
@scrapperdscrapperj3948 5 лет назад
I love this build. I still laugh at the intro every video I watch. 👍👍
@kahlid-ataya
@kahlid-ataya 5 лет назад
as usual you did a very good job
@NelloCambelli
@NelloCambelli 5 лет назад
What is incredible is the time & effort to build machine and make a profit.
@koltonshampine5441
@koltonshampine5441 5 лет назад
You should try normal thread direction on that clutch i had a 2 stroke that had a similar clutch and i had it cut apart when i found out it was threaded try counterclockwise
@ericgauthier1599
@ericgauthier1599 5 лет назад
I love your videos so much and I wanted a wrench like yours for so long so I just bought one from your site. Keep up the good work. Now I will wait for my wrench to arrive (after december 2019....😂)
@HandToolRescue
@HandToolRescue 5 лет назад
It's a long wait, but thank you!
@KevinJohnson-fx6wq
@KevinJohnson-fx6wq 5 лет назад
Recently found your site. Love your work. One thing I found is I was stripping some interior doors and had a thought to put some saran wrap over it. I was getting off probably 6 or more coats in one shot. And its reusable. I've got some wheels I'm going to strip so I will get to find out how the saran works on alloys. Thanks for sharing your talents and methodologies. PS. Maybe you just don't have one, but I wonder why so many don't pressure wash pieces before disassembling. Just seems like it would be so much easier. Just a thought.
@fnafplayer6447
@fnafplayer6447 5 лет назад
I keep replaying that intro over and over cause it never gets old and makes me laugh LITERALLY every time 😂 BTW what's the music?
@willjackson5130
@willjackson5130 5 лет назад
Is it the magic of video editing that we don't hear any singing, swearing, grunting, humming, pleading/weeping or general talking? Or are your just superhuman?
@CliffordHubert
@CliffordHubert 5 лет назад
I was going "Oh, no!!" just before you said the spring was going to blow your face off. Thanks for the laugh!
@IBMSmaker
@IBMSmaker 5 лет назад
So many toollives you have saved. I Love you and you love dor lost tools too :-)
@randynovick7972
@randynovick7972 5 лет назад
Just wanna say that I love my wrench and all of its many handy uses. Good on ye.
@ashleyhempstead9587
@ashleyhempstead9587 5 лет назад
The best restoration channel ever!!!
@bewareofwil
@bewareofwil 5 лет назад
Everyone needs to make another RU-vid account so they can upvote these just for the inrtos alone. I watch, and all of the cares in the world just disappear. So satisfying.
@q-tip7780
@q-tip7780 5 лет назад
You should do a bit about the search for a 10 mm socket, going through your workshop, house and eventually finding it in the jaws of an evil htr wrench... Just a suggestion ,love ya!
@CTmoog
@CTmoog 5 лет назад
I love the chainsaw restorations! I have an old one in my garage that could use one! =)
@daverayasr.6287
@daverayasr.6287 5 лет назад
Love these videos, thanks for sharing
@jlucasound
@jlucasound Год назад
Hay! Bale on the fancy lighting! Oh. They Are LEDs. OK. Never mind. Looks Nice! 😂
@tylerbrunson851
@tylerbrunson851 5 лет назад
Nothing like a good old corn cooled engine.
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