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2001-2005 Yamaha Raptor 660R carburetor cleaning 

OTRVM
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Hey everyone, this video is of a 2002 Yamaha Raptor 660R carburetor cleaning. This bike had been sitting and would not start properly. Typical symptom of a dirty/varnished carburetor is the bike or ATV will only run on “choke”. Completely cleaned the carburetors and drained/flushed the tank. This will apply to the Yamaha Raptor 660R from 2001-2005 which were the years of production. Yamaha calls this ATV a YFM660RP. Thanks for watching and I hope this video helped you in some way.

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3 апр 2019

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Комментарии : 99   
@betosbetos
@betosbetos Год назад
Just gotta say thank you! Saved myself $500 each, cause that’s what Yamaha wanted to charge for a carb inspection and cleaning. 2 Quads (660R) were sitting for two years… followed this video and the damn thing fired up and idled like it was brand new!! Cheers from Cali and the Pismo dunes.
@whyett78
@whyett78 4 года назад
I got the chance to clean up my uncle's raptor 660r and this video helped so much. This is the first time I'm getting into projects like this. The quad sat for 7 years so I thought the carb would need cleaned and just like that one the right side slider was sticking.
@RearwheelB
@RearwheelB 2 года назад
Great video 👍🏾 helped me out a lot and the step by step with disassemble and reassemble was a plus ‼️
@victorf2094
@victorf2094 4 года назад
Great video thank you for explaining very well. My buke started leaking gas thru the lines from the carb and the intake i was told it was the carburetor
@OTRVM
@OTRVM 4 года назад
I would have to agree with that thought. Those are generally overflow tubes. If the float gets stuck inside of the carburetor then the fuel will not stop entering the bowl. The fuel needs to go somewhere. Out the overflow tubes is one way. But if the fuel is flowing at a high rate it can also overflow into the intake both the air box and the intake side of the carburetors on the engine side.
@victorf2094
@victorf2094 4 года назад
@@OTRVM quick question my bike smokes when i turn it on after replacing the carb due to over filling with gas they had told me that gas could get in the piston i check the oil and sure enough its not clear anymore and very runny is this a simple fix or expensive and what would be the fix to this problem? Id appreciate if you could help me out thank you
@nrtmouse8673
@nrtmouse8673 4 года назад
@@victorf2094 your screwed get it to a mechanic quick
@generation-x406
@generation-x406 3 года назад
@@victorf2094 Sounds like the excessive fuel washed the oil off the piston rings/cylinder and it was run without proper lubrication. Expect to replace the rings and have the cylinder honed if that's the case.
@napaboy101
@napaboy101 4 года назад
Amazing video! Thanks
@JoseMendez-vj9gl
@JoseMendez-vj9gl 4 года назад
Great video thank you 👍👍
@yankee1985524
@yankee1985524 4 года назад
Hey great video man. I'm about to get another 660 Raptor after about 12 years and this video was very helpful.
@foomyss3717
@foomyss3717 4 года назад
Great video till this day gonna clean carbs on a 660 2002
@Hugeroost
@Hugeroost 4 года назад
hey Yank did ya get it yet ??
@Makimapoopypants
@Makimapoopypants 3 года назад
Hugeroost what lol?
@Hugeroost
@Hugeroost 3 года назад
@@Makimapoopypants Levi, I was saying I have one of these that I bought for when a friend comes up to the ranch they'd have something to ride and follow me on my KX500. Only one buddy has ever come up and rode it, its sat in my barn, nice and dry, and I dont ride 4 wheelers so i'm gonna sell it. Hmu at umcane4@aol.com and we can talk about it, its prolly had 3 tanks of gas total run through it, bone stock
@jeffreytee8484
@jeffreytee8484 3 года назад
Se,u Iueesu,uduveeueu,uee,euejjsherdejsrsdehsrueej,jjshd,sz@@foomyss3717, tueemigbmgmdyig
@azzionsmith7187
@azzionsmith7187 5 лет назад
Great vid.
@Angelchente1
@Angelchente1 9 месяцев назад
This is sooo helpful thanks bro ! 🙌
@luismarroquin2549
@luismarroquin2549 Год назад
Best of the best
@jameskelley4307
@jameskelley4307 2 года назад
Ok overall was a really good video but I just have to point out you missed the bolt under the grill in the front I didn’t see you clear the gas line or the inlet to the carb before reinstalling the carb and also the rubber diaphragms are no good now because they got soaked in carb cleaner and will break down a lot faster now but other then that it’s all pretty good and the thing ran great good job I’m going to do mine tonight when I get home
@lasershow215
@lasershow215 5 лет назад
Dude outstanding video, just picked up a 660r tonight that’s bogging down under throttle, hoping a carb clean in the AM does the trick
@OTRVM
@OTRVM 5 лет назад
Hi Bill thanks for watching. Take a good look at the air filter too. A dirty air filter can cause the issue you describe too.
@clintonwansink3052
@clintonwansink3052 5 лет назад
hi@@OTRVM what did you set the idle circuit to
@sporksabre
@sporksabre 4 года назад
No blue mat.... [ Tells wife I can't fix her ATV]..... Tells myself that I am wrong TWICE and fixes ATV.... was worth a try.
@anthonythomas737
@anthonythomas737 4 года назад
Can you make a video about float adjustment
@Michael_torres10
@Michael_torres10 4 года назад
Hey do you know where I can get a choke cable like the one you mentioned mine broke
@michaeljarosz4049
@michaeljarosz4049 4 года назад
Where does the vent hose between the two carbs go too?
@pepin92
@pepin92 3 года назад
Could you please do a video of how all the hose are connected to the carburetor? I cant find any good video of how it’s all connected....also I have a hose that comes out of my radiator and it has a spring on it and I don’t know where I’m suppose to connect it to...PLEASE HELP!!!
@jimmymendez6737
@jimmymendez6737 4 года назад
I had a ?? So the Raptor660 I purchased the previous owner built it to a 686...with new hot cam... I had sitting for a few months before it started right up and ran great...now it will run for about 10-15 secs and then die...as it gets hot it gets worse...I’m assuming carbs need to be cleaned...but do I have to do anything adjustments since it’s a bigger cc’s??? Thanks
@heronalves5708
@heronalves5708 4 года назад
Hi OTRVM. I'm From Brazil and I'm thinking adapt that on my xtz 600 Yamaha year 1992. We don't have raptor here in Brazil and most of our old xt600 carb are damage. I saw some videos who guys have already made that adapt (but just on Europe). As xt600 use carbs where 2nd stage works per vacuum, how its the mechanical process of 2nd stage of that raptor carb? Make sense that adaptation ?
@robanderson6655
@robanderson6655 2 года назад
I know this is an old post but does anyone know where the float breather tube mounts it’s the one with the spring that hooks to middle of carb I can’t figure out where it goes from there
@uhhZao
@uhhZao 5 лет назад
You forgot the gasket for the throttle opening.
@yourdoom1129
@yourdoom1129 4 года назад
This video is great, I have never worked on a carburetor before and this video helped me a lot, but the quad still dosn t run. I have found out that the bowls are not getting g any gas, meaning that the gas on e u the carb is clogged (i checked the gas on e outside of the carb and the gas tank and they are fine). Is there anyone who knows how to clean the gas ok e in the carb? If tried crab cleaner, blowing it out with a air compressor and clean I g it with a wide brush. Please help me!
@michaelevans666
@michaelevans666 3 года назад
hi I have raptor 660 2005 can not get it to stay running like something wrong with carb but can't find carb that takes a choke thanks guus
@dariush57
@dariush57 4 года назад
I just replaced my 2004 raptor 660 carburetor to a new one but I have problem keeping the motor running on idol and motor strogle to stay on, any thing I am doing wrong or how to I adjusted ( I thought the carburetors come already adjusted) . any one can help ?
@javieair8103
@javieair8103 Год назад
Gotta question, @ 19:25 when you are Counting the screw turns you said 3 & 3/4 but it looks like you turned the screws more then that??
@scotthegge8591
@scotthegge8591 3 года назад
You should remove the vacuum diaphragms before spraying carb cleaner anywhere. It destroys them. If the slides are stuck use WD40, it won't dissolve the diaphragm. Not to mention the air cut valve, which is a pain to remove. And pretty much always replace the bowl gaskets!
@samirkaram6326
@samirkaram6326 3 года назад
I want to know if the 1pz ca6 yo2 a good quality carburetor hope to know
@mtbridingog9083
@mtbridingog9083 3 года назад
What is the stock fuel air ratio ? Left is 3 and right is 2 ? Stock jets are 22.5 pilot 140 l and 145 r ?
@carlosorozco993
@carlosorozco993 Месяц назад
I have cuestión man where that hose go it’s bled or I need hook on something
@azzionsmith7187
@azzionsmith7187 5 лет назад
I got my raptor running but it sounds funny I never heard a raptor run before so idk what it’s supposed to sound like but I think it’s knocking
@OTRVM
@OTRVM 5 лет назад
Well that is never fun to hear an odd sound. Do you know when the valves were last adjusted? Valves that are loose make a tapping sound on the top end. A knocking sound is not good at all and generally can be heard from the mid to lower end of the motor. I have a video of how to adjust the valves on a Rhino 660 which is essentially the same motor.
@yamaharaptor01able
@yamaharaptor01able 5 лет назад
Two quick questions,what did you reset those two tiny screws to that came out last,the two that had 3 3/4 and 3 turns on them coming out. Did you put them back to factory spec or just what they already were? Also,did it need special jetting for that slip on pipe or will stock work? Thanks!
@gabrieltony502
@gabrieltony502 4 года назад
KX500Maniac I was wondering the same thing.
@OTRVM
@OTRVM 4 года назад
Good evening. I apologize for the delay. After reviewing the video, manual, and DynoJet Jet kit installation instructions. With this particular setup which is a KN filter and pipe you would run the mixture screw in just until it seated. *Do not crank it down* Then back it our 3 turns. With less tuning such as maybe only a filter and no pipe you could go 2.25-2.5 turns out if you even have access to the screws. I hope this helped.
@OTRVM
@OTRVM 4 года назад
@@gabrieltony502 Good evening. I apologize for the delay. After reviewing the video, manual, and DynoJet Jet kit installation instructions. With this particular setup which is a KN filter and pipe you would run the mixture screw in just until it seated. *Do not crank it down* Then back it our 3 turns. With less tuning such as maybe only a filter and no pipe you could go 2.25-2.5 turns out if you even have access to the screws. I hope this helped.
@richeo93
@richeo93 Год назад
great question!!!
@yankee1985524
@yankee1985524 4 года назад
Hey the little idle adjustment screws that you were counting. Were should those be adjusted to and do you screw them all the way down and then count as you back them out to adjust?
@OTRVM
@OTRVM 4 года назад
Good evening. I apologize for the delay. After reviewing the video, manual, and DynoJet Jet kit installation instructions. With this particular setup which is a KN filter and pipe you would run the mixture screw in just until it seated. *Do not crank it down* Then back it our 3 turns. With less tuning such as maybe only a filter and no pipe you could go 2.25-2.5 turns out if you even have access to the screws. I hope this helped.
@7bounce3
@7bounce3 3 года назад
How many turns back on the air fuel 🤔
@qdudeify
@qdudeify 4 года назад
I seen many people ask what the idle set screws adjustment should be, do u have any comments on that. I looked but I may have missed it?
@OTRVM
@OTRVM 4 года назад
Good evening. I apologize for the delay. After reviewing the video, manual, and DynoJet Jet kit installation instructions. With this particular setup which is a KN filter and pipe you would run the mixture screw in just until it seated. *Do not crank it down* Then back it our 3 turns. With less tuning such as maybe only a filter and no pipe you could go 2.25-2.5 turns out if you even have access to the screws. I hope this helped.
@kingmadjunior9004
@kingmadjunior9004 2 года назад
What is the switch that he pulls at 24:42 do?
@joehoare3149
@joehoare3149 Год назад
How many psi are ya using on the jets?
@DAREDEVIL503
@DAREDEVIL503 4 года назад
What if one of ur float excess tubes if pouring out Fuel, I cleaned my carbs and the left side float still Leaks like crazy
@catfish4721
@catfish4721 4 года назад
Mine does that as well
@generation-x406
@generation-x406 3 года назад
Your float/needle is likely stuck and needs a cleaning and or might also be out of adjustment.
@DAREDEVIL503
@DAREDEVIL503 3 года назад
Generation-X I took the entire carbs off cleaned them and put all new internals in them, now it acts like it’s starving and I even adjusted the air/fuel a lil richer, idk what else to do now?? I’m confused, it should be running perfect????
@generation-x406
@generation-x406 3 года назад
@@DAREDEVIL503 Sounds like you solved your fuel dumping problem from the original post. Do you have any mods and if so is it jetted properly? Is it popping/backfiring? When you say starving, is it for fuel or air? Are the adjustment screws and floats adjusted properly? Did you check the spark plug to see if it's burning lean "white" or rich "dark brown to black and or wet". A new plug would be recommended for checking that with some time riding. Is the issue at idle, mid-range, wide open throttle? I recommend you pick up a haynes or clymer service manual, they're around $30 and walk you through all aspects of the machine step by step with pictures too.
@BuildBrothers
@BuildBrothers 4 года назад
Where are you located? I'm looking to have my raptor 660 carb rebuilt and I'm curious what you would charge. I'm in Pennsylvania. Thank you
@OTRVM
@OTRVM 4 года назад
I service the Phoenix, Arizona area.
@miguelgarcia-vg1fh
@miguelgarcia-vg1fh 3 года назад
@@OTRVM Im in the phoenix area. Whats your contact information?
@gabrieltony502
@gabrieltony502 4 года назад
Can you recommend a carb rebuilt kit for 2003 Yamaha raptor 660. Thank you
@clintonwansink3052
@clintonwansink3052 4 года назад
Same
@OTRVM
@OTRVM 4 года назад
Well there are a lot of options on Amazon. I would choose one with good reviews and many of the internal parts to replace. Such as the pilot jet, o-rings, gaskets, ect. Hope this helps.
@bryanc9903
@bryanc9903 3 года назад
Mikuni OEM. MK-BSR33-41 is the part number.
@azzionsmith7187
@azzionsmith7187 5 лет назад
Dude pls tell me your in Pennsylvania 😂 I just picked up a raptor 660 2005. And it needs a new carb the lil piece that the throttle cable screw on too broke so is there a way to fix this or I need to buy a new carb. Breakdown new carbs are like 1200 bucks.
@OTRVM
@OTRVM 5 лет назад
Hello there. I am not. I am in AZ. However, there are several aftermarket options for entire carburetors on Amazon ranging from 69.99 - 100 plus. I would pick a company with good reviews and order one. Hope this info helps.
@erikj7006
@erikj7006 5 лет назад
Azzion smith I just ordered one of the a/m carbs on amazon from BH-Motor for $72.99. Although it only has 20 reviews, overall it’s 4.5 stars and for what it’s worth, it’s the “Amazon’s Choice” for the ‘01-‘05 raptor. I have a mint ‘03, a mint ‘05, and an ‘05 roller I use for parts. I only needed 1 oddball piece that I couldn’t find anywhere. I kept the stock carb on the machine and will now use the new carb for parts. Thorough cleaning/rebuild and she’s alive and ‘rippin!!! Front tires still want to lift off the ground in 4th gear. Not gonna lie-nearly shit myself on the first test run after the rebuild. Guess I was just used to her bogging down over the past few weeks, I totally forgot about throttle control. Anyways, good luck with getting the carb fixed and be safe. Great vid, by the way. Thanks!!!!
@erikj7006
@erikj7006 5 лет назад
One more thing...BRAAAP!!!!
@Hugeroost
@Hugeroost 4 года назад
@@erikj7006 hey Erik i have one of these that has hardly been riden at all, 3 tanks of fuel maybe. Its been sitting in my garage for the last several years because nobody would ride it, I ride a KX500 and not much into 4 wheelers, so want to get rid of it. Roost is in Texas
@erikj7006
@erikj7006 4 года назад
Hugeroost hey man!!! I ride a 2017 Beta 300 x trainer at the moment. As a kid, I started out with a kx 80. Years ago got rid of my 250. I just recently got rid of one of my raptors and regret it. Looking for another. Unfortunately I am all the way across the country in NH.
@eddiesgsr
@eddiesgsr 3 года назад
I have the same exact quad when I turn the handle bar the idle rises like im giving it gas any ideas. Thanks
@SugarMaester
@SugarMaester 3 года назад
Mine does the same, throtlle cable is to short
@SugarMaester
@SugarMaester 3 года назад
Just remove cable and make sure it runs the shortes way to the carb
@markgulrudjr.3439
@markgulrudjr.3439 4 года назад
Anyone else have issues getting the choke cable out? It’s like frozen into the carb. And now I’m thinking that my bogging issue isn’t the carb being dirty, but the choke being stuck on!
@ElBarbie23
@ElBarbie23 4 года назад
I had the exact same issue. It was stuck inside the carburetor, I tugged on it with some decent force and it didn’t even budge. It looked like it had some acid looking junk around the spring when took the screw off. The kind of stuff you see when batteries go bad. Is this what will cause it to bog under a little bit of throttle or sound inconsistent when Idling?
@markgulrudjr.3439
@markgulrudjr.3439 4 года назад
Freddy Carrillo soak it in Chem Dip for a day or two. That’s how I got mine out. Get a can of it from an auto parts store. Just be careful. It’ll eat seals and everything fast!
@cofferful
@cofferful 5 лет назад
Thanks for the video, do you have to drain the gas tank to remove it?
@OTRVM
@OTRVM 5 лет назад
You do not have to drain it before hand. I think at some point (unless I edited it out) you can hear the tank draining in the background on my table. If you do drain in on the quad I would attach a separate longer fuel line down to whatever you are draining it into.
@cofferful
@cofferful 5 лет назад
@@OTRVM thanks for the reply, I got the carb cleaned and put back together and she's running great, your video was tons of help, thanks!
@rubenguzman9341
@rubenguzman9341 4 года назад
How to tune the bottom jets bro
@OTRVM
@OTRVM 4 года назад
Good evening. I apologize for the delay. After reviewing the video, manual, and DynoJet Jet kit installation instructions. With this particular setup which is a KN filter and pipe you would run the mixture screw in just until it seated. *Do not crank it down* Then back it our 3 turns. With less tuning such as maybe only a filter and no pipe you could go 2.25-2.5 turns out if you even have access to the screws. I hope this helped.
@fatechas
@fatechas 3 года назад
@@OTRVM and for stock one? 2 turns out?
@MecanixGarage
@MecanixGarage 5 лет назад
Is the 2006 660r different?
@stevekeller6675
@stevekeller6675 3 года назад
nope
@hidinfrombiden6251
@hidinfrombiden6251 3 года назад
Yeah, it was a fuel injected 700 for 2006😂
@Hugeroost
@Hugeroost 4 года назад
Hey all you 4 wheeler crazed cats, Roost has a Raptor like this on its 3rd tank of fuel. Its been sitting in the garage for the last several years because nobody will ride it, i ride a KX500 myself and have no use for a 4 wheeler. Not sure what year without digging out title but it looks like this one and has 2 carbs, may be 05, it has barely been riden at all. I need to get it outta my garage...Roost
@rusteezy8786
@rusteezy8786 4 года назад
how much
@Hugeroost
@Hugeroost 4 года назад
@@rusteezy8786 thinking somewhere between 2500-3, I imagine i'm gonna have to take it to dealer and have both carbs gone thru and new battery. Lol I already did that once and not a soul came up and rode it
@Hugeroost
@Hugeroost Год назад
3k
@stevelamperta865
@stevelamperta865 4 года назад
very bad idea running that on the battery charger ! good way to burn the stator, you have a battery charger and the charging system ( the stator ) trying to push voltage into the battery charger.... stator will get very hot and burn after a while ...
@Makimapoopypants
@Makimapoopypants 3 года назад
I just went a got a Raptor 660r for 500 bucks and the only thing wrong with it was the clutch and the carbs
@davidhamilton9902
@davidhamilton9902 4 года назад
Waste of time didn't show float adjustment the hardest part with these carbs
@jbanksish
@jbanksish 4 года назад
Float needle bad which will cayse your float get stuck.
@performancecyclespecialtie6104
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