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2003 Volvo V40 (DS) 1.9L Diesel Clutch Replacement 

Kevin-Albert Williams
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07376369067
www.williamsmobileclutch.co.uk
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4 июн 2022

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Комментарии : 130   
@WMCS
@WMCS Год назад
www.williamsmobileclutch.co.uk 🇬🇧 Contact us for your clutch replacement A big thank you Tim another one of our RU-vid customers.. Kind regards. K-A. Williams.
@amothjon
@amothjon Год назад
Good job as usual :). Just be safe. I hope that you get paid good for these services.
@bga7461
@bga7461 Год назад
You made a very nice video, I enjoyed it, I hope we are waiting for more such videos in the future
@Richmond0310
@Richmond0310 Год назад
Thanks so much for showing this video I needed to see how to remove the cv axles
@maxautouk
@maxautouk Год назад
Just for a split second when you removed the boot for the concentric slave cylinder I thought you'd become so strong you just punched a hole in the side of the bellhousing 🤣 as always mate I'm really happy to see your busy and doing well 👍🏼
@WMCS
@WMCS Год назад
😆😂.. imagine that. Punching a whole Bruce lee style with fingers only.
@FranciscoJimenez-bb7fk
@FranciscoJimenez-bb7fk Год назад
that is one sweet ride. first time i ever heard of a volvo wagon stick shift. greetings from Los angeles county california
@WMCS
@WMCS Год назад
That’s it mate. Proper driving. I’m surprised you don’t have them over there.
@samaro7275
@samaro7275 Год назад
Good job Kevin-Albert 👍👍👍 You are the best
@WMCS
@WMCS Год назад
Thank you
@MrCaprinut
@MrCaprinut Год назад
A absolute trooper in that weather! Did you forget those clutch slave cylinder clips or did you not film it? Great job as usual!
@user-pu6ko1li9m
@user-pu6ko1li9m Год назад
КЛАССНЫЙ ИНСТРУМЕНТ У ВАС.👍👍👍
@Umski
@Umski 10 месяцев назад
Nice one 👍 This is an all too familiar sight for me having done my own V40 clutch a few years ago - took me the best part of a weekend 😳
@WMCS
@WMCS 10 месяцев назад
🍻🍻🍻
@michu1558
@michu1558 Год назад
Very nice video. I have volvo v40 and the clutch is burnt a little🔥😂 Now I know how to fix this step by step😉
@grumpygrandpa3640
@grumpygrandpa3640 Год назад
Them Milwaukee impact guns are awesome 👍
@smurfsmurf2295
@smurfsmurf2295 Год назад
I’m the rain on ya back Kev don’t know how you do it what a legend keep up the good vids stay safe mate
@WMCS
@WMCS Год назад
Thank you .. I suppose as long as I don’t mind it don’t matter ., great day to you too 🍻
@garagesociety9907
@garagesociety9907 Год назад
Excellent as always👍🏻
@FFmybest
@FFmybest Год назад
Excellent work!
@worldhello1234
@worldhello1234 7 месяцев назад
Great, a V40 with a Volkswagen turbo Diesel. Engine wise it was a very smart decision. Volkswagen was ahead of the curve in terms of Diesel tech and those engines are plentiful.
@WMCS
@WMCS 7 месяцев назад
It was back then. Built to last and the quality was there. But alas not nowadays…
@ferreiramiguel2910
@ferreiramiguel2910 Год назад
William is very busy I'm glad
@WMCS
@WMCS Год назад
Always up to something mate 🍻
@maxthecaddy8451
@maxthecaddy8451 Год назад
built to last the old Volvo, 💪 Excellent work and thumbs up from me buddy 👍
@WMCS
@WMCS Год назад
Definitely was a ship this 😁
@youbreakemwefixem7209
@youbreakemwefixem7209 Год назад
Some cars put up a fight, and some don't! For a 20yr old bus, that thing looked clean 👌
@WMCS
@WMCS Год назад
That’s what I thought. You could really see the quality in the metal they used in them. Down to the bolts. No rust on the threads everything looked fresh
@brianpaige4884
@brianpaige4884 Год назад
Is it me or am I imagine most of the clutch replacement are front wheel drive......or are they more transfer engine's now.... never the less you do a breath taking job my friend....
@ryan-uz1rw
@ryan-uz1rw Год назад
Wow low mileage and needed a clutch? Good work, you make it look easy 😀
@WMCS
@WMCS Год назад
Countryside driving .. 😁
@sam01081972
@sam01081972 6 месяцев назад
Nice job !!!!
@vladislavmass7350
@vladislavmass7350 3 месяца назад
Thank you 👍🏼
@mrgrumpy5116
@mrgrumpy5116 Год назад
a little bit of rain then Kevin ... but not much snow last winter, doin' ok mate 🙂👍
@WMCS
@WMCS Год назад
Always great to hear from you .. hope you’re keeping well .. Since the last bit of snow it’s been mostly a good one .. the odd bit of rain to be expected. Other than that it feels like the Caribbean 🏝 🐠
@marcoocone1781
@marcoocone1781 Год назад
As always great job
@WMCS
@WMCS Год назад
Thank you
@dws2313
@dws2313 Год назад
Excellent videography! I think the viewer could see better than the mechanic!
@franks5553
@franks5553 Год назад
Is it typical to not replace the main oil seal while replacing the flywheel?
@sergd7885
@sergd7885 Год назад
good job/////////////
@DavidSmith-yl3hz
@DavidSmith-yl3hz Год назад
The clutch Ninja
@pj6614
@pj6614 Год назад
good job😀😀😀
@WMCS
@WMCS Год назад
Thank you
@marksutherland774
@marksutherland774 Год назад
Great work as usual. Was just wondering what model that Milwaukee impact wrench is, looks a handy tool to have. I am no pro mechanic and wouldn't dream of tackling a clutch but looks handy for pulling out instead of the socket set (space permitting). Anyway all the best.
@WMCS
@WMCS Год назад
Hey Mark .. this one is the M18 Fuel (one key). You can get standard M18 Or Standard M18Fuel. With lower torque..🍻🍻
@marksutherland774
@marksutherland774 Год назад
@@WMCS Awesome Kevin, appreciate the reply with the info, thanks again and have a good one.
@chrismills9346
@chrismills9346 Год назад
How much did it cost for this clutch flywheel change
@simpledude70
@simpledude70 Год назад
All Wehther Man!!! 😀
@signalcar
@signalcar Год назад
34:40 Kevin I have a question, why do you put that grease in the holes? Greetings from Brazil!
@clayfree7428
@clayfree7428 Год назад
How does a person wear out a clutch with so few miles?
@scotsiain1970
@scotsiain1970 Год назад
I had a 2002 volvo v40 1.9 diesel. Good solid well engineered car. Testified as that is 20 years old looks solid. Renault engine but to volvo specs? As the volvo 1.9 seems to be better than the Renault version. Would you not be better to get a gazebo for weather like that? or is it a drysuit you're wearing 😆 top job once again.
@WMCS
@WMCS Год назад
Since Volvo switched over to Peugeot engine it’s literally a never ending failure. This one here is the the actual Volvo engine you can see the quality down to the nuts and bolts .. not a single bit of rust .. Gazebo are too risky. The metal leg might scratch the paintwork with winds and takes too long .. The time it’ll take me to put it up and take it down and pack and unpack I’ll probably be halfway through the job … You’re absolutely correct. All my clothing are completely water repellant. I spray them with nanoman. Look it up and let me know your thoughts
@colinmyers8841
@colinmyers8841 Год назад
hi Kevin , did that clutch plate go in back to front first time , so , you did the job twice ,,,, been there done that ,,, cheers mate
@WMCS
@WMCS Год назад
Yep I had it the wring way round. But quickly realised my error before installing it. ..
@Scrapla1
@Scrapla1 Год назад
Penetrating oil is a real life saver on those stubborn bolts!
@colinmyers8841
@colinmyers8841 Год назад
hi Kevin , greetings from sunny Queensland Australia , great vid this one , 19year old VOLVO i am imprest if this is its first clutch job , also , where can i buy those grey balaclavas , do you have a merchandise site , i have long hair and tired of it being greased up working under cars
@WMCS
@WMCS Год назад
Hey Colin.. big Hello to you .. the balaclava are great. Keeps all the dirt off the back of the head and neck. Keeps the falling debris off your face. And most importantly you’re not breathing the micro fibre dirt from the clutch friction plate. They are breathable and actually keeps you cool rather than getting hit in them. It’s nomex.., what the racing drivers use and fire retardant … I’ll send you a link in the next message
@blablablaqwd
@blablablaqwd Год назад
How long took it to replace the clutch in this car? Good work, keep it up!
@WMCS
@WMCS Год назад
Took roughly 4 hrs ..
@danielmorris6523
@danielmorris6523 Год назад
Hi Kevin, I'm based in Exmoor. I've seen your website and in a few months I'll be needing a clutch kit and new DMF fitted to my 2006 Multijet 1.9 120BHP Doblo. Would you be willing to travel this far if paid extra mileage? Your work is professional and trustworthy.
@ramboi9498
@ramboi9498 Год назад
so you have seen the site, it literally has his phone number and a contact form and probably has an email yet you decided to contact him here?
@danielmorris6523
@danielmorris6523 Год назад
@@ramboi9498 What makes you think I haven't already done that, and then came here on RU-vid after having no reply to my texts or emails to see if I could make contact here. I'm sure you've also seen the website, but unlike you the specifics of car repairs don't go right over my head. Have a nice day Karen.
@stevehamann9624
@stevehamann9624 Год назад
Amazing dude…. So many bolts and nuts do you have a system where you put parts down or do you just remember which bolts or nuts go with what part In my case at the end, bolts and nuts left over😂
@WMCS
@WMCS Год назад
Usually I make a mental note as I go along
@ignacgabor200
@ignacgabor200 Год назад
👍👍👍
@anthonybelton-ford3124
@anthonybelton-ford3124 Год назад
Can not using grease on the input shaft cause a stiff clutch in hot weather or traffic? Had my clutch done but its stiff in warm weather. New master cyclinder and slave cyclinder, new fluid too! It's causing knee pain
@WMCS
@WMCS Год назад
Yes that’s correct ie the grease but suspiciously if the pressure plate wasn’t replaced the pedal will be very stiff ..
@jemmace2586
@jemmace2586 Год назад
How the heck did that input flange section come out of the gear box? It looked like you tapped it free, so there were no retaining fasteners? Volvo's??
@WMCS
@WMCS Год назад
There’s a C clip you have to tap it just right for it to spring out.
@spLInT3Rdu35
@spLInT3Rdu35 Год назад
you are a fucking beast !! 👏👏
@billiardball9650
@billiardball9650 Год назад
kevin watch all your videos i seen the one the other week solid clutch conversion i did that to ford mondeo mk3 1.8 petrol , what drive shaft upgrade could i use to compensate the jerking a bit be greatful for thoughts thanks in advance
@WMCS
@WMCS Год назад
That’s it. All solid conversion needs to have hollow driveshaft on the longer side to stop the juddering ..
@billiardball9650
@billiardball9650 Год назад
@@WMCS cheers thankyou buddy
@billiardball9650
@billiardball9650 Год назад
@@WMCS so uk would be the drivers side would be drivers side ?
@airsoftssg24m.78
@airsoftssg24m.78 Год назад
Sir, the weathergod is not often your friend. regards from Germany
@WMCS
@WMCS Год назад
Sometimes sun God comes out like an absent father to a child 😁
@javieralvarez9146
@javieralvarez9146 Год назад
👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻
@michaelkennedy8573
@michaelkennedy8573 Год назад
Hi mate, any chance you remember the brand of clutch tool you have? or where you got it, i've got a Mac tools one and it's an absolute farse and really just better off eyeballing it. so many parts, loads of choices, having too find the right size collet then put it through ect ect wasn't worth the money.
@WMCS
@WMCS Год назад
No worries .. it’s a draper clutch alignment tool ..
@signalcar
@signalcar Год назад
search for KINGTONY-9AK11
@marcinekmarcinek6823
@marcinekmarcinek6823 Год назад
Hi Kevin! How many clutches do you replace in one day? Does it depend on the distance between clients? Greetings from Poland!
@WMCS
@WMCS Год назад
Only one a day mate. I like to be home for brunch .. 😁
@ianlamb9606
@ianlamb9606 Год назад
Good work, do you have a favourite car to work on?
@WMCS
@WMCS Год назад
I’d say it BMW’s and Golfs
@OlegGTR35
@OlegGTR35 Год назад
It would be a good idea to replace crankshaft seal together with clutch.
@WMCS
@WMCS Год назад
Ok
@michaelkennedy8573
@michaelkennedy8573 Год назад
Yes on your own car. At your own expense. On a customers car you fix what is broken, no more, no less.
@DonMikson
@DonMikson Год назад
What do you do with old gearbox oil ? You reuse it or replace new one ?
@WMCS
@WMCS Год назад
Put new lubricant in … There’s Lube that I use. 75w90 semi which is clear and runny. 75w90 fully which is dark brown thick liquid grease.
@dycars8443
@dycars8443 Год назад
When you replace the clutch you have to empty the gear oil also?
@WMCS
@WMCS Год назад
Yes as can be seen in the video.
@dycars8443
@dycars8443 Год назад
Ok you have to empty it? my filler( plastic one) plug won't unscrew I hope you can unscrew it when I see you in 10 days time thanks.
@colinmyers8841
@colinmyers8841 Год назад
Hi Kevin ,, i did not see the clutch line clip being fitted
@WMCS
@WMCS Год назад
At what time in the video is that Colin. I’m not sure what you mean.
@signalcar
@signalcar Год назад
@@WMCS He must be referring to this 33:49
@user-hh9zh9bi4e
@user-hh9zh9bi4e Год назад
Привіт майстер! Цікава робота! 🖖🤘✌️🇺🇦
@wasylijslovinskiy
@wasylijslovinskiy 3 месяца назад
Макс привет!!!😂😂😂
@user-hh9zh9bi4e
@user-hh9zh9bi4e 3 месяца назад
Привіт Друже Дмитро! 🤘😎
@wasylijslovinskiy
@wasylijslovinskiy 3 месяца назад
Всем привет и у меня вольво в 40 дизель 1.9 2004 мне мастера тоже хотели поменять сцепление. Но я отказался пробег +- 238 тыс ну и скрутили незнаю сколько😂😂😂 весной будет 4 года как владею этой машиной.
@MsSumustinis
@MsSumustinis Год назад
Just out of curiosity, why are you always taking gearbox out. I mean for some cars it's fairly easy to work around without removing it completely
@WMCS
@WMCS Год назад
I see …
@BeniaminBia
@BeniaminBia Год назад
What type of grease is the pink one?
@WMCS
@WMCS Год назад
Rubber grease
@24062004Fidel
@24062004Fidel Год назад
👍🍺👍
@mesinceer
@mesinceer Год назад
36K? whoa
@user-uf8_azamat
@user-uf8_azamat Год назад
🤝👍✊💪👏
@powersterk
@powersterk Год назад
A lot of work .🥵 just seeing everything you have to remove to get the cluch makes me tired..🥵🥵
@WMCS
@WMCS Год назад
😆.. there was quite a bit to remove .. but good thing nothing was seized. Good quality from manufacturer.
@furqatabdujalilov8346
@furqatabdujalilov8346 Год назад
👌👌👌👌👏👏👏👍👍👍👋👋👋👋
@antonturajev9653
@antonturajev9653 Год назад
Clutch and flywheel replacement worth times more that car itself, I dont believe in that low mileage because cluth pads worn is stupid. I had same 1.6 petrol done over 300k km on original clutch.
@WMCS
@WMCS Год назад
I’m sure .. but you can’t compare driving country lanes and narrow up and downhill curves .. you need to be on the pedal a lot in comparison
@mcautodatas
@mcautodatas Год назад
If they changed the whole cluster and by chance found exactly the same OE number, Firmware and general version then it would show the donor cars milage (original milage might still be stored in CEM or ECU).. or if re-programmed (this is required on the P2 chassis of the same era). But who would put that effort into a car like this or even the money. My bet is that it is an eldery person who owns it/drives it rarely and slips on the clutch more then Michael Jackson was slipping his shoes on the ground while moonwalking. Clutch seems to support that theory, no material on disc left and burn marks on the flywheel.
@marijanmarijan1073
@marijanmarijan1073 Год назад
This is the old swedish fighter Kevin The Vikinger
@WMCS
@WMCS Год назад
Honestly mate .. it’s a well built ship .. A bit of a time capsule 😁
@mcautodatas
@mcautodatas Год назад
Actually... the S40 and V40 was'nt built in Sweden but in Netherlands. The only issue with these chassies (both phase 1 and 2) is that they are'nt as rust resistant and that's what gives it away. Even the phase 2's like the one in the video is starting to get really crusty underneath since many does'nt take care of them. But with that low milage on this one.. the owner will have many more happy miles as long as they take care of it and keeps the underside fresh and clean. My S40 I had went 360000Km before the chassi gave up. And I now have a V70 -03 with 482000Km on the clock and is free from rust and runs like half of it's milage. So it's fair to say that S/V40 of that time was indeed Volvos budget versions. I still remember the commercials that ran on TV. I think the aim was middleclass-low income families or something. Sorry for the long comment but became a bit nostalgic. 🤣😂
@MrCaprinut
@MrCaprinut Год назад
@@mcautodatas My 04' V40 (built late 03) has done 246.000km now. Still plenty of km left in it. The front suspension is getting a bit brown now, but it is just surface rust. The rest of the undercarrige is spotless. It has lived on salted roads here in Norway all its life. I got it because it was cheap. Some stuff I don't like as it is a half Mitsubishi and not fully a Volvo. I would rather have a V70 if I could find a good one that is cheap (nothing is cheap here)
@John-ch3zp
@John-ch3zp Год назад
Can you recomand me a Impact Wrench?
@WMCS
@WMCS Год назад
I’ve ever known only this one wife ..
@John-ch3zp
@John-ch3zp Год назад
@@WMCS I do not understand your answer. I meant a tool, for example, Makita. So, what kind/brand of wrench do you recommend?
@halukkol4491
@halukkol4491 Год назад
DEST XOŞ HOSTA
@WMCS
@WMCS Год назад
.
@kevinwalter94
@kevinwalter94 Год назад
36000 miles!? That's a low mileage example!
@raffe65
@raffe65 10 месяцев назад
🫡👍🇸🇪
@maverick507
@maverick507 Год назад
🎉😂
@WMCS
@WMCS Год назад
Woop Woop .. the wingman himself 😁
@maverick507
@maverick507 Год назад
lol my Mentor in action 💪🍻🍻
@NayNay1991x
@NayNay1991x Год назад
Doesn't look much in the way on these in all fairness
@WMCS
@WMCS Год назад
Well built to be honest
@NayNay1991x
@NayNay1991x Год назад
@@WMCS Easiest to work on I've found to do a clutch on is the Focus Mk1 but I've not done as many as much as yourself, however top work 👍
@MrCaprinut
@MrCaprinut Год назад
@@NayNay1991x I once did a Focus clutch. I found it pain in the arse. But this V40 did seem easy. Now I know to do it on my own V40 if the clutch decide to go... I find rwd so much easier to do. Capri one takes under 2 hours with no power tools. Gearstick off, speedo and clutch cable off, driveshaft off, starter off and finally pulling the gearbox rearwards. But the 3 litre one is a bit struggle as the gearbox is nearly 50kg, and the gearbox needs to clock it 1/4 of turn the make it possible to take out.
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