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How To: Plastigage + Bottom End Assembly 

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Rebuilding your motor? This video is part 2 of a 2-part series that will take you through the process of assembling your bottom end from A through Z.
The example used in this video is from our 6.8L Ford 4V V10 build, but the concepts apply to almost every engine out there.
Tools you'll need:
0. Safety glasses and gloves
1. Plastic bin and a brush set for cleaning
2. File set
3. Mineral spirits and AC flush kit (requires air compressor)
4. Carb cleaners
5. Torque wrench
6. Bolt stretch gauge
7. Assembly lube
8. Rubber mallet
9. Piston ring compressor
00:00 Intro
01:18 Part Clean-up
05:51 Plastigage Mains
20:59 Install Crank and Torque Mains
24:10 Check End Play/Thrust
25:04 Install Piston Rod Assembly
26:01 Clock Piston Rings
30:46 Bolt Stretch
33:22 Final Step

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27 июл 2024

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Комментарии : 28   
@theskidgod7286
@theskidgod7286 Год назад
Please post asap I’m way too invested in this series. You guys are really entertaining and this build is amazing! It’s really refreshing to see something different.
@Keasbeysknight
@Keasbeysknight Год назад
Can't watch this now but here's my thumbs up for the algorithm!
@CTS-V
@CTS-V Год назад
Been following this series closely. I don't usually watch non LS content, but your content is so simple and straight forward with loads of passion. It's hard not to follow and enjoy this unique build. Keep it up guys, hope I come across the finished project one day in MI!
@jeffsnyder2051
@jeffsnyder2051 Год назад
thanks, something besides an ls!!!
@mchristr
@mchristr Год назад
My admittedly limited experience is that it's very difficult to simulate operating clearances in a non-running engine. I've torqued the bearings into the caps (no crank installed and measured using bore gauges) and gotten oblong dimensions, the parting line clearance being slightly different than the 6 and 12 o'clock positions. I'll assume that's owing to bearing crush. Add to that the dimensional changes as the engine heats up to operating temps and the best we can do is to fall into the recommended range. Yet even that is an approximation based on a number of variables. You guys are killing it on every video.
@biy_buildityourself
@biy_buildityourself Год назад
Great info!
@witchcraftauto
@witchcraftauto 8 месяцев назад
Guys the detail in this video is amazing! You guys should have a spot on Skill Share! What is the grease you put on the bolts?
@tikiman48
@tikiman48 Год назад
this engine is going to run so good when its done, cant wait to see it! masters of your craft
@RB-zn2xu
@RB-zn2xu Год назад
Great video. Did machine shop measure clearance at 4 points of compass each bearing, consider they did that and how that compares to your measurement using plastigage only one side of crank. Keep in mind plastigage measures ONLY the tightest clearance that occurred during all the motion you caused during assembly, align, torque AND disassembly. Try plastigage four side ends and middle and see if that gives you idea how much motion you might be battling while trying to measure. Making good measurements is an exploration in questioning everything.
@zachtupy1499
@zachtupy1499 Год назад
Yo! I absolutely love the videos you've been putting out. I am very excited to see the end product of this build and what vehicle it ends up in.
@timh6977
@timh6977 Год назад
Great work guys. Looks like fairly healthy compression. Are those pistons at zero deck hieght?
@biy_buildityourself
@biy_buildityourself Год назад
13:1. They sit "0.005 out of the hole actually.
@CapablePimento
@CapablePimento Год назад
thanks for the detailed instructions! BTW...are you rewinding motors in there?
@biy_buildityourself
@biy_buildityourself Год назад
Thanks! If you are referring to the motor on the dolly, that's actually the 3-phase converter for the mill.
@ardennielsen3761
@ardennielsen3761 Год назад
Think with the 5 thou deviation in the plasti gauge in the center journal the crank will still last 17 times longer at 1000lbft then if there was no bearing there? "how long it goes for at 1000lbft divided by 138 or how long it goes for at 500lbft divided by 17" gives run time of how long those would run with no center bearing... (600'000 miles later... would have bin 4'300 to 35'000 miles, with no bearing their?) every thou added blocked from known maximum tensile deflection keeps it running 25 times longer "longer then what" of what would be a 0.128 deflection at 1000lbft lasting a continuous 20 year span... it doesn't need a main cap there until looking into frictional drag of the adjacent bearings biased on slight deflection... film tension of oil surface aria plus static oil pressure i'd say 1200lbft would last forever "just the bearing size holding it back" if as long as the oil doesn't overheat... 600lbft if its hot oil. static ideas of film pressure being a push pull resistance... the main cap there makes it good for +200lbft to +400lbft, could run at 200hp for a long time without it... to many ideas, I use My 4.6 ford car for plowing snow... would be nice to send it +10psi so it can push a 3 foot deep pile of hard pack in second gear? that would be close to the same output as the V10 at the crank. +2 cylinders the 5.4L outlasts more then four 4R100 primary drive clutch packs... what might it be bolted to that can handle it all? some how my CV axle broke, that was a 1300lbft flywheel torque ratted axle for a 8.75 final drive gear... 330lbft 4.6 V8 + engine deceleration torque... slowing down into a snow pile puts a lot into it all. this did that so that would need "...?" not to brake anything? if it is 1000lbft with a turbo V10... 300lbft broke a 1 inch axle... that might brake a 2_5/8th axle.
@biy_buildityourself
@biy_buildityourself Год назад
Que confused math lady meme.
@Sir.JohnHawkins
@Sir.JohnHawkins Год назад
Love this build! Have yall considerd ITB before settling on that intake design?
@biy_buildityourself
@biy_buildityourself Год назад
We did think about it but ultimately decided it was too much to take on right off the bat. We arent opposed to trying ITBs on it in the futer though...
@Sir.JohnHawkins
@Sir.JohnHawkins Год назад
@@biy_buildityourself oh I see, completely understandable. Can't wait to see it run and get broken in. Great work guys!
@csonracsonra9962
@csonracsonra9962 9 месяцев назад
I'm sure not much material was removed but i wouldn't have filed a crankshaft that has been speed balanced.... maybe it's just me🤷‍♂️
@TT.357
@TT.357 Год назад
Im sure it will be fine, but how much power do you think that stock crank will hold? The split pin even firing design seems a little sketchy to me, especially at higher torque and rpm due to the small cross sectional area between those pins.
@biy_buildityourself
@biy_buildityourself Год назад
There is a turbo V10 excursion that dynoed 750hp and 1020 torque at the wheels. And GM 3800 seem to do ok with split pins. We'll see how it holds up for us!
@lindseythaemert4053
@lindseythaemert4053 Год назад
You should have used studs on the rods they are stronger
@biy_buildityourself
@biy_buildityourself Год назад
What aftermarket forged rod have you seen that uses studs?
@charlie2king
@charlie2king Год назад
So what car are the heads from?
@biy_buildityourself
@biy_buildityourself Год назад
The donor heads came from two 05 Lincoln Aviators
@donaldspeck9212
@donaldspeck9212 Год назад
Camshaft???
@biy_buildityourself
@biy_buildityourself Год назад
They're coming along! We're giving an update on the progress in the video dropping later today.
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