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Machining Parts For The Intake Manifold! - Ford V10 4V Ep. 6 

Build It Yourself
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In this episode of the build, we start making the custom 4v intake manifold. We begin by making the runners on the lathe, and finish of the rest of the pieces on the mill.
Might want to wear safety glasses while watching this one, chips will be flying!
00:00 Intro
01:11 Making the Runners
08:32 Machining the Flanges
10:25 More Machining
12:16 Sheet Metal Parts
15:16 Outro

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27 июл 2024

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Комментарии : 66   
@lcplwilliamsryanm
@lcplwilliamsryanm Год назад
I still can't get around the fact that you guys are doing this in your garage. What an epic build series!
@gmed9532
@gmed9532 5 месяцев назад
pipe down marine. The real branch has entered the chat
@gmed9532
@gmed9532 5 месяцев назад
here’s a hint june 14th 1775
@Keasbeysknight
@Keasbeysknight Год назад
Great to see the fusion of utility of the 3d printer. That angled cutting jig was a great idea.
@Levibetz
@Levibetz Год назад
Oh man this is going to make GREAT induction noise
@W.A.J.J.
@W.A.J.J. 3 месяца назад
You are as dangerous as I am. No gloves lol. Also some shots no glasses and some shots glasses. It’s as legit and real as it gets. I mean this is better than any car show I’ve ever seen on Discovery. Legit binge watching. Plus, I’m a Ford guy. I have a 5.4 DOHC, 351 Cleveland and 4.9 I6. Love it guys. ❤
@mrwolsy3696
@mrwolsy3696 8 месяцев назад
Lovely old cnc mill.
@amundsen575
@amundsen575 Год назад
great job, nice drawings, trumpet spinning sweet , looks like you could have used a mandrel inside the tube to get a better grip!
@biy_buildityourself
@biy_buildityourself Год назад
The mandrel is a great idea! We definitely should have used one 😅
@HDVisionsMedia
@HDVisionsMedia 8 месяцев назад
Be careful with those sleeves when using the lathe, they are unforgiving lol. Great work guys.
@gpatty6538
@gpatty6538 8 месяцев назад
I was just going to say that
@weldmachine
@weldmachine 10 месяцев назад
Neverending solving problems during this build. Also a Big👍👍to the video editing in this series. It's definitely more work than most people assume.
@loganmurray6081
@loganmurray6081 Год назад
Love it boys. This is my favorite project on RU-vid right now.
@stevenhigginbottom5261
@stevenhigginbottom5261 Год назад
You guy's are doing great. Super cool idea, and even more inspiring.
@maaseyracer
@maaseyracer Год назад
This is such a relatable build, love the concept and commitment. Everyone should own a lathe. I would also love to know more about how you built that flow bench, I have a project I am working on where a bench like yours would be handy.
@stephenpettinger1
@stephenpettinger1 Год назад
Hear hear on the flow bench tutorial
@johnherbold6539
@johnherbold6539 Год назад
I’ve been fantasizing about a 6.8 Triton build, with various heads (ported 3v, Trickflow TW 2v heads cut and welded, 4v as well) so it’s cool to see someone do the last one. What are you guys gonna do with the weak split pin crank? A custom short throw crank would be cool
@biy_buildityourself
@biy_buildityourself Год назад
We plan on using the stock crank. It is forged and people have made good power on it so we plan on reusing it.
@RhoadsChristopher
@RhoadsChristopher Год назад
Making those stacks looked pretty cool. Nice work.
@frederickhahn1086
@frederickhahn1086 5 месяцев назад
I know I’m a bit late but I highly recommend using a little wd40 when machining aluminum. I’m not sure why but there is no better lubricant for cutting/milling aluminum. Makes for clean edges and prevents the aluminum from galling and tearing (especially on softer grades) and prevents chip build up in your tooling which can save you a lot of headaches. Just my two cents from working in a machine shop and doing a lot of aluminum on lathes and mills
@TheRealCCSmith
@TheRealCCSmith 11 месяцев назад
I'm impressed 👍 you guys are very talented! Gives me hope for the younger generations 😂
@gafrers
@gafrers Год назад
Fantastic work.
@sa230e
@sa230e Год назад
You guys are doing a great job. Always been curious about the Triton V10. Excited to see how it turns out!
@RJon2006
@RJon2006 Год назад
I was wondering if this video was ever coming! Keep it up guys!
@kepic8979
@kepic8979 Год назад
Inspiring work 👍
@freddywsn3447
@freddywsn3447 Год назад
Finally another episode. This is the project on youtube im most hyped about atm. Great content and work. You dont need more or less than it is right now.
@benrobinson9136
@benrobinson9136 Год назад
SICK INTAKE BTW!!
@zod-engineering-welding
@zod-engineering-welding Год назад
Phenomenal work, guys. I have a 10yr old Ford Modular V8 project that I need to resurrect, and this gives me inspiration. If you guys were close to me, I would have let you use my 400A TIG welder so you wouldn't have had to struggle with that AHP and that air-cooled torch :)
@biy_buildityourself
@biy_buildityourself Год назад
The torch and leads did get very hot welding those heads! You should definitely get that V8 project rolling! 🤟🏽
@rafaellastracom6411
@rafaellastracom6411 4 дня назад
Beautiful, beautiful project. I´m a bit jealous, the good kind. Looks like a hell of a lot of fun. One question for you guys, the intake plenum volume, is it going to be enough to maintain adequate manifold pressure? It just seems like it might be a smidge small to my eye.
@danphillips2461
@danphillips2461 Год назад
so good guys. best content on yt imo.
@rotaryperfection
@rotaryperfection 8 месяцев назад
I know this is old but don't ever use a cutoff wheel to cut aluminum you're going to weld. The little bits of the wheel will impregnate into the cut area, and this will affect your welds, causing pin holes when these bits start to float up into the weld puddle. I learned this the hard way years ago while fabricating my aluminum oil pan and fuel swirl pot.
@donaldspeck9212
@donaldspeck9212 Год назад
You have got to build me a custom intake manifold for my 09 5.4 3v
@ethanwild3301
@ethanwild3301 Год назад
Happy Thanksgiving
@TexTheMaster
@TexTheMaster 9 месяцев назад
Very interesting! Lots of skill and talent here. Whats the length of the runners?
@grandpafabio
@grandpafabio Год назад
Fantastic work guys! I'm blown away that you're even attempting a project like this - hats off to you both for your imagination, skills and tenacity. Have you found an option yet for camshafts, or will you be BIY'ing on your own?
@biy_buildityourself
@biy_buildityourself Год назад
Thank you so much! It means a lot coming from someone with a build as insane as your AWD ‘37 Chevy!! As for the cams, we are working with a shop in Montana to machine custom billet cores. It took a while to find a shop that could do it to our BIYed drawings, few months later, they are finally being cut as we speak! We hope to have the cams in our hands early next year! 🤞🏽
@grandpafabio
@grandpafabio Год назад
@@biy_buildityourself good news - I'll definitely be following along as your project progresses. And excellent work on the backyard flowbench - are you both in a Mech Eng program at school?
@GamesToolsAndCools
@GamesToolsAndCools Год назад
That is a big ass engine
@biy_buildityourself
@biy_buildityourself Год назад
Yes it is lol
@leslienordman8718
@leslienordman8718 8 месяцев назад
A good, informative episode! The audio mix, however, was a little off. The music track was far too loud, or else the voice track was far too soft. I had to keep varying the sound level on my computer to keep the sound within a comfortable range.
@tigwelding123
@tigwelding123 Год назад
💯👍💪🙏
@Fordtruckfan89
@Fordtruckfan89 Год назад
Always wondered if someone had tried this. Well done. Are y'all using solidworks?
@frederickhahn1086
@frederickhahn1086 5 месяцев назад
They are though I can’t tell what version. I’ve got SW and if you know how to use it it’s amazing although if you’re a noob like me it’s equally frustrating lol
@williambailey309
@williambailey309 Год назад
This is bad ass. Ive always fantasized about putting one of these v10s in something. Have you decided what it will go into yet? Would be cool in a 60s mustang
@biy_buildityourself
@biy_buildityourself Год назад
Try again 🙊🙊
@brysonshires9742
@brysonshires9742 Год назад
I wonder what the v10 power record is. I bet you guys will be number 1
@johnherbold6539
@johnherbold6539 Год назад
Some guy on a forum posted a dyno of 700-ish horsepower. Not sure if it was wheel or net horsepower though
@Levibetz
@Levibetz Год назад
@@johnherbold6539 That's gotta be turbo though right?
@johnherbold6539
@johnherbold6539 Год назад
@@Levibetz yep it was for a turbo excursion
@mchristr
@mchristr Год назад
Richard Holdener's 5.4 Navigator engine dyno test got 444 hp and 380 lb.ft. of torque at 6500 and 5200 rpm respectively. Extrapolating for the larger 6.8 V10 produces numbers of 560 hp and 479 lb.ft. Using the torque/rpm formula should push the horsepower to about 730 naturally aspirated at 8,000 rpm. That is theoretical but certainly possible.
@dave21
@dave21 Год назад
Amazing work.
@benrobinson9136
@benrobinson9136 Год назад
CAN WE PLEASE SEE A VIDEO ON THE MARK 8!!??
@biy_buildityourself
@biy_buildityourself Год назад
Haha we’ll try and find some time to do a walk around and do a video on it in the future!
@Aheitchoo
@Aheitchoo Год назад
Are you guys purposely not showing us the car on the top of the lift? I'm guessing it's a Lincoln? But it kinda looks like an S14 240sx
@biy_buildityourself
@biy_buildityourself Год назад
You got it right the second time! It's a 95 240sx.
@Aheitchoo
@Aheitchoo Год назад
@@biy_buildityourself well then I must petition you to make it a V10 240sx
@BP-kc3dj
@BP-kc3dj Год назад
Can we donate or invest in this project?
@biy_buildityourself
@biy_buildityourself Год назад
Thanks for the interest! At this time we’re not planning on taking any donations but if we do in the future, we will definitely let you guys know!
@Flitzer514
@Flitzer514 Год назад
You would get much better results if you didn't use plywood to hold up you parts.
@shocka007
@shocka007 8 месяцев назад
😂
@alexl5649
@alexl5649 Год назад
Why not just run the plastic intake manifold? A lot of vehicles, including most 4.6's come with plastic intake manifolds.
@biy_buildityourself
@biy_buildityourself Год назад
The plastic one we 3D printed was for fitment purposes only. It’s a bunch of thin PLA pieces glued together.
@classic1981
@classic1981 Год назад
As impressive as this is (and it really is!), I think the wall thikness of your inlet is to thin
@mchristr
@mchristr 4 месяца назад
Why don't you call one of the big name intake fab companies and have it built? It will only cost you 5 or 6 grand. Joking of course. You guys are putting on a clinic. Thanks.
@greeceuranusputin
@greeceuranusputin 7 месяцев назад
Why do your vids have the sounds of cats being tortured throughout?
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