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Porsche 914 VW Type IV 2056 Build Part 7 - Pushrod Tubes, Cooling, Alternator [Pr. Bumblebee Ep 23] 

Ian Karr
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In part 7 of my VW Type IV 2056 engine build, I pop in the pushrod tubes, finish the oil system, put on the cooling tins and install the alternator / belt. With the tins off, you can see how the cooling flaps work and why they're such an important part of the engine's design. Also, if you need to replace your alternator and/or belt, you'll have a clear idea of what's involved.
Parts used in this video:
Allen / socket head bolts for engine tins:
914rubber.com/engine-tin-stai...
Oil cooler tin seal:
914rubber.com/oil-cooler-and-...
Oil cooler seals:
914rubber.com/oil-cooler-seal-1
Tangerine oil pressure relief:
www.tangerineracing.com/oilpre...
Oil sump gasket set with crush washer
914rubber.com/oil-sump-paper-...
Thread with diagrams for engine tin:
www.914world.com/bbs2/index.ph...
And Van's timelapse video of tin installation:
• Porsche 914 engine tin...

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9 окт 2021

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Комментарии : 80   
@tissapathiratna7761
@tissapathiratna7761 11 месяцев назад
This is the most detailed Viedeo I used rebuid Bugs motors in the past. now I am watchhing on RU-vid .Ure the only one who mentioned the Thermostat & cooling flap. Others never show or mention. Thanks Ian.👍👍
@IanKarr
@IanKarr 11 месяцев назад
Thanks! I'm no expert by any means, but i'm glad you find the videos helpful
@jeffbooth7388
@jeffbooth7388 2 года назад
Thank you! Every so often I'm thinking "Wait, What?" This has been a great reference.
@IanKarr
@IanKarr 2 года назад
Thanks, Jeff. Just remember...I'm a newbie!
@ozziekatz1284
@ozziekatz1284 Год назад
Great series I am rebuilding a 1700 (VW), and really helped me out, especially with the engine tin and how the flaps for the engine cooling operate. Thanks
@IanKarr
@IanKarr Год назад
Thanks, Ozzie! Glad you found the videos helpful.
@tomstamatakos8027
@tomstamatakos8027 Год назад
Just a guy discovering AC VW/Porsche engines for the first time and loving all the tech. Now I kinda want a 914 with a good motor and a turbo to have fun with! Great videos Ian, excellent documenting of the process 😎👍👍
@IanKarr
@IanKarr Год назад
Thanks, Tom!
@jamie-r2034
@jamie-r2034 3 месяца назад
Just a fair warning, owning a classic VW or Porsche is highly addictive. lol I told myself once I bought my bus, that would be enough and here I am, starting to search for another VW. haha
@hanksplanksproductions6454
@hanksplanksproductions6454 2 года назад
Wow that took me back . A couple of my friends and I played with these type IV’s lumps 30 odd years ago in our buggies and beetles in the Uk. We always ripped out the ‘new fangled’ Injection for Webers , had loads of little bits of tinware and bracket thingy’s leftover after we’d polished and painted everything up , so it was very interesting to see how to build one properly and to find out what that binned injection stuff was actually for ! Thanks for an enjoyable video , amazing to see all the stuff that’s now available now for these Keep up the great work 👍👍
@IanKarr
@IanKarr 2 года назад
Thanks much! It's never too late to get another "lump"!
@Tmrfe0962
@Tmrfe0962 2 года назад
Just finished this exact process….nice to see we are simpatico…thanks for taking the time, considered it myself…lots of work to record this. Props to you for doing so.
@IanKarr
@IanKarr 2 года назад
Glad you like the videos. Thanks TJ!
@ideabrickworks9043
@ideabrickworks9043 2 года назад
OMG, you just reminded me of something. When I got my 73 it was not running, but I got a good deal and I was going to have the engine rebuilt. When I took out the engine, I noticed several blades were broken, and in the sheet metal in front of the fan there was a 10” screwdriver and several chunks of fan! That was not obvious from my examination before buying. Like I said before, some bad memories too.
@IanKarr
@IanKarr 2 года назад
That would make some interesting noises.
@mobiledevto
@mobiledevto 2 года назад
Looking good Ian. Great vids. A wealth of resources.
@IanKarr
@IanKarr 2 года назад
Thanks! More fun to come. Please subscribe if you haven't already...
@diso41
@diso41 Год назад
Tremendously useful video as the other episodes are !! thanks
@IanKarr
@IanKarr Год назад
Thanks! Appreciate it.
@jimbremer3832
@jimbremer3832 2 года назад
Nice work! Looks like your thermostat might be sprung, should be 30-33mm when cold. You want to make sure you have full flap operation. They can be rebuilt. There is a grommet that the temp wire goes through on the taco plate, helps keep dirt out of there.
@IanKarr
@IanKarr 2 года назад
Thanks, Jim. I have a new one on the way from awesome powdercoat...
@graemelliott3942
@graemelliott3942 2 года назад
Thanks Ian!
@IanKarr
@IanKarr 2 года назад
You're welcome!
@vintage76vipergreenBeetle
@vintage76vipergreenBeetle 2 года назад
Nice job.👍
@IanKarr
@IanKarr 2 года назад
Thanks 👍
@tissapathiratna7761
@tissapathiratna7761 10 месяцев назад
keep up good work some people go backward, ditch fuel injection put old carbs ,pity in USA parts are available .cheers
@IanKarr
@IanKarr 10 месяцев назад
Thanks! I’ve had a carbed car and they sound a lot better. But I prefer stock FI
@davedarling4316
@davedarling4316 2 года назад
I have a set of screwdrivers whose handle is the right size for pushing on the end of the pushrod tube. Just put the end of the handle against the end of the tube, and push! Is the Loctite product you are using a sealant, or a lubricant? Generally just motor oil is specified for the O-rings, but specific O-ring lubricants are also made and can work well. Of course, there are a few people out there who feel that gooping them in with RTV is the way to go. I disagree with those people, naturally. I've had difficulty getting the pushrods to sit in the lifter cups, at least when the engine is sitting flat. Most especially when it is in the car. I have used an L-shaped Allen wrench pushed partway down the tube as the fulcrum to lever up the inner end of the pushrod so it can actually slide into the lifter cup. Sometimes I can get it to go with just my fingers, but sometimes I need the Allen wrench.
@IanKarr
@IanKarr 2 года назад
Thanks for watching, Dave. Cool idea using a screwdriver handle. The loctite 565 is a sealant, kinda like teflon paste. I decided to use it because Jake Raby does. I've used only motor oil in the past and had success with that, too. I suppose it's all about how clean and smooth the bores are. The engine has about 750 miles on it now (spoiler alert-it runs great!) and is totally leak free. I can't say that's solely due to the 565, but it didn't hurt, and I'm not about to look a dry garage floor in the mouth ;). Yeah, being able to tilt the engine definitely helps with the pushrod install.
@CrispysProjects
@CrispysProjects 2 года назад
Spot on, certainly hope not to see some of those parts for some time! I hope the tubes seal well, we had new seal's on the newly built engine & was leaking, since me resealing we are still dry, seals correct but didn't feel tight until the added paste! Get video 👍
@IanKarr
@IanKarr 2 года назад
Thanks man. Appreciate your watching and commenting. Spoiler alert - the engine has about 750 miles on it, runs great and the garage floor is bone dry.
@thevintagepassion
@thevintagepassion 2 года назад
I have the same problem, engine rebuilt two years ago with new gaskets, an expert Porsche mechanic told me that the o-rings are dry and it is necessary to heat the engine to make them settle, I have to find the method to not drain the oil on the exhaust and prevent it from catching fire.
@CrispysProjects
@CrispysProjects 2 года назад
Shhh, we don't do spoilers 😉😁 I'd have to check my video on it, but think I used a paste called Tru-Blu which is a blue like clay paste I could find here in the UK I love watching anything I could learn from, and supporting, same principles any air cooled 😉👍
@bash5552
@bash5552 2 года назад
NGK's are just fine.
@IanKarr
@IanKarr 2 года назад
True. But these look retro cool ;)
@vwdarrin
@vwdarrin 2 года назад
sweet
@IanKarr
@IanKarr 2 года назад
Thanks!
@mikedx2706
@mikedx2706 2 года назад
Ian- You forgot to install the rubber grommet for the CHT sensor wire in the upper tin before you put the intake manifold on the cylinder 3 & 4 side of the engine. Also, I put a dab of engine assembly lube on both ends of the pushrods so they don’t operate dry when you first crank over and start the engine for the first time. Love the video otherwise! :
@IanKarr
@IanKarr 2 года назад
Thanks, Mike. Suggestions and tips always appreciated and welcome!
@shrunkenheadfilms
@shrunkenheadfilms 2 года назад
Nice work, looks like you are paralleling Krantz on 914 world!
@IanKarr
@IanKarr 2 года назад
Yep Seems so. Only my videos are time-delayed by about 4 months ;)
@IanKarr
@IanKarr 2 года назад
Yep Seems so. Only my videos are time-delayed by about 4 months ;)
@Mr10usdad
@Mr10usdad Месяц назад
Ian are you still planning on doing a video to talk about the expected performance of a 2056 build? Thanks!
@IanKarr
@IanKarr Месяц назад
Yep! Working on it now…
@stevenhenry8743
@stevenhenry8743 2 года назад
Two questions: Where did you get the torque wrench, and where did you find the torque specifications? Great video!
@IanKarr
@IanKarr 2 года назад
Glad you like it, Steven! Torque wrench - amazon. The direct link is in one of the earlier engine episodes. Torque specs can be found in a variety of places. I usually go to the Haynes manual first, then online. Please subscribe if you haven't already...lots more to come!
@thomasbeisner7005
@thomasbeisner7005 2 года назад
Ian - What suspense at this point. Cannot wait to see the next episodes that include the D-Jet EFI install and the initial run. Ahead of that, a question: Will the completely stock 2.0 D-Jet EFI setup accommodate the internals that are increased over stock sizes (96mm Piston size, 44 x 38 Valves) with no adjustments required, for example to the MPS? Same question regarding the exhaust system: Any adjustments or changes needed? Thanks in advance for your thoughts and answers.
@IanKarr
@IanKarr 2 года назад
Hi Thomas. Glad you're enjoying the series. I'm far from an engine guru, but a 2056 with 96mm pistons and a 9590 cam is a proven combination with stock D-jet and exhaust. The MPS does need adjustment, however to optimize the engine for larger displacement. Please subscribe if you haven't already...lots more to come!
@thomasbeisner7005
@thomasbeisner7005 2 года назад
@@IanKarrThanks Ian. Sure hope that you include the MPS adjustment as a future episode (and help uncover those mysteries for us!).
@alegutie
@alegutie Год назад
Hello Ian, your videos are fantastic!!!! I´m restoring a Type 4 engine for my Vanagon Camper, I'm looking for the Wiring Suport for the pushrods tubes, can yo tell me were buy this.
@IanKarr
@IanKarr Год назад
Thanks much! Hmmm. I don't know if those wires are being made new. Try European Motor Works in California
@jeffhammond8969
@jeffhammond8969 2 года назад
Great stuff as usual. Surprised that you didn't replate a bunch of the hardware
@IanKarr
@IanKarr 2 года назад
Perfect is the enemy of good ;). I decided early on that I wanted to get as close as I could to a #2 car running under its own power in one year's time. A lot of parts were restored. Some weren't. But I'm driving!
@jeffhammond8969
@jeffhammond8969 2 года назад
@@IanKarr gotcha! Once I start my 944 restoration, I'm not 100% certain but I may go for a #1 car because there's only one time it will be that good once I start driving it
@IanKarr
@IanKarr 2 года назад
@@jeffhammond8969 The nice thing about this world is that you can go as crazy as you like...it's your car. I like #2 as a target because I don't feel guilty driving it...and yet it cleans up nice enough to be on the lawn at a concours. It may not win, but it'll be respectable. I probably would've gone a little further with the plating, etc. on this car if I didn't move halfway through the build ;). But I'm really happy with how it turned out.
@jeffhammond8969
@jeffhammond8969 2 года назад
@@IanKarr it's been amazing to watch all the content. How long have you been driving it? Curious to understand the length of time between the videos and current day
@IanKarr
@IanKarr 2 года назад
@@jeffhammond8969 Yeah, sorry for the spoiler. But I promise the video of the first start will still be exciting. The car ran under its own power on June 27th. It wasn't confidently road worthy till the end of July, and I've been dialing it in since then. As of the end of September, it's 99% there. So...total time from getting it out of the body shop to running car was about 10 months.
@steelyerface21
@steelyerface21 Год назад
I thought there was supposed to be a rubber o ring on the fan hub ? i know there is on a late bus motor for sure 2.0
@IanKarr
@IanKarr Год назад
Yep. There is.
@daveeddy2402
@daveeddy2402 2 года назад
I took my engine apart more than 10 years ago to have the block cleaned and tapped, my heads have been sitting (I hope) somewhere in my mechanic's shop. I'm concerned I'll never be able to get it back together.
@IanKarr
@IanKarr 2 года назад
No time like the present. At the very least I'd get all the parts back...
@ocavant
@ocavant 4 месяца назад
Split lock washers on a Volkswagen yeah that never happened. That would be a wave washer for 50 Bob.
@IanKarr
@IanKarr 4 месяца назад
Which are you referring to?
@duaineappleton4663
@duaineappleton4663 9 месяцев назад
Where’s the spacer washer that goes behind the fan ?
@IanKarr
@IanKarr 9 месяцев назад
it's there
@rodezell2563
@rodezell2563 2 года назад
Hey Ian, I'm working on my cooling flaps right now. Do you know where I can get a new set of plastic spacer/grommets that I can get? mine are really worn down.
@IanKarr
@IanKarr 2 года назад
Yep. Right here... 914rubber.com/cooling-flap-control-bar-bushing-1
@rodezell2563
@rodezell2563 2 года назад
@@IanKarr Thank you so much for getting back to me. Thanks for your videos too. We are going down the same road, but mine is with my 912E.
@rodezell2563
@rodezell2563 2 года назад
@@IanKarr Check out my build video. I did n't do any videos during the process though. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-WwQxRnE0y9c.html
@user-lf9hy2wv4t
@user-lf9hy2wv4t 2 года назад
We have the same car, we are currently working on it but have an issue, we can't install the fuel tank, could you please advice how to handle this tank issue.
@IanKarr
@IanKarr 2 года назад
when you say you can't install the tank, what's the specific problem?
@mathewboyd3746
@mathewboyd3746 2 года назад
How do I join your patriotic group or how do I find it? PS, great engine vids. Hope you can do a few more or maybe you could give us some advise as I'd like to do our own Bus,engine version like yours :)
@IanKarr
@IanKarr 2 года назад
Hi Matthew. Would be great to see you on our monthly zooms. www.patreon.com/iankarr
@mecarloschavez6281
@mecarloschavez6281 Год назад
so the porsche 914 had a vw engine? or how it worked?
@IanKarr
@IanKarr Год назад
Yep. VW type IV
@1967250s
@1967250s Год назад
Yup, and I have a 914 1700 in my VW Bus.
@oceanhome2023
@oceanhome2023 15 дней назад
Why can’t you use “Hydraulic Lifters “ ? Adjusting the lifters every 6K miles gets old and messy !
@IanKarr
@IanKarr 14 дней назад
These engines were designed for solid lifters. Hydraulics require less maintenance, yes. But they’re out of spec.
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